A safe raw material crushing device
Patent Information
- Application Number
- CN202521776530.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-20
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-08-20
AI Technical Summary
一方面,这使得在原料输送过程中,较大的异物容易未经有效阻挡就被输送至破碎辊处
[0013]通过在破碎组件的前侧设置由顶杆和防护网组成的防护阻挡组件,能够有效阻挡原料输送过程中较大的异物被皮带输送机输送进破碎辊的区域,避免异物对破碎辊造成损坏,保障破碎组件的正常运行和使用寿命,同时防止破碎后的粉末涂料质量下降,减少不合格产品的出现;此外,防护网还能在设备运行过程中对破碎辊起到隔离作用,降低操作人员误触高速运转的破碎辊的概率,有效降低安全隐患,保障操作人员的人身安全;通过在防护阻挡组件的下端设置由基杆、弹簧、防脱板、连杆以及接触板组成的支撑组件,其能够对防护阻挡组件进行支撑定位,确保防护阻挡组件始终处于合适的位置,增强防护效果;防护阻挡组件和支撑组件能够根据使用防护需求进行上下移动调节,从而使得防护阻挡组件和支撑组件的实用性较好。
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Figure CN224793677U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of raw material crushing technology, and in particular to a raw material crushing device that is safe to operate. Background Technology
[0002] Powder coatings are coatings that exist in solid powder form, mainly composed of resins, curing agents, pigments, fillers, and additives. In the production process, the raw materials are typically extruded into thin sheets, then cooled promptly, and finally pulverized into the desired powder particles using a crushing device. This type of coating offers numerous advantages, including environmental friendliness, energy efficiency, and excellent coating performance, and has been widely used in various fields such as automobiles, home appliances, and construction.
[0003] In the powder coating production process, raw material crushing is a crucial step. Taking a crushing device for powder coating production proposed in patent application CN202322153308.7 as an example, this device lacks necessary protective components. On the one hand, this allows larger foreign objects to be easily conveyed to the crushing rollers without effective obstruction during raw material transport. Once these foreign objects enter the crushing roller area, they may not only damage the crushing rollers, affecting the normal operation and service life of the crushing device, but may also lead to a decline in the quality of the crushed powder coating, or even the production of substandard products. On the other hand, due to the lack of effective isolation from protective components, operators are prone to accidentally touching the high-speed rotating crushing rollers during equipment operation, which undoubtedly poses a significant safety hazard and could cause serious injury to the operator. In summary, some existing powder coating raw material crushing devices are insufficient in terms of safety and reliability due to the lack of protective components. Therefore, this application proposes a raw material crushing device with safe operation to solve the above problems. Utility Model Content
[0004] The main objective of this invention is to provide a safe and reliable raw material crushing device that can effectively solve the problems in the background art.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0006] A safe raw material crushing device includes a belt conveyor. A support frame is fixedly installed at the upper end of the belt conveyor. A crushing component is installed on the support frame. A protective blocking component is slidably installed on the support frame and in front of the crushing component. The protective blocking component consists of a top rod and a protective net. The protective net is fixedly installed at the lower end of the top rod. A support component is fixedly installed inside the support frame and at the lower end of the protective net. The support component consists of a base rod, a spring, anti-detachment plates, connecting rods, and contact plates. The spring is installed inside the base rod. There are two anti-detachment plates, which are symmetrically fixedly installed at both ends of the spring. There are two connecting rods, which are respectively fixedly installed at the outer ends of the two anti-detachment plates. There are two contact plates, which are respectively fixedly installed at the outer ends of the two connecting rods.
[0007] Preferably, a hopper is fixedly installed at the rear end of the belt conveyor.
[0008] Preferably, the support frame consists of side plates, lifting frames, and a top plate. There are two side plates and two lifting frames. The two lifting frames are respectively installed on the two side plates. The top plate is fixedly installed on the upper end of the two side plates. The inner wall of the side plate is provided with a guide rail groove. The top plate is provided with a through groove that passes through the top plate from top to bottom.
[0009] Preferably, the crushing assembly consists of a crushing roller and a reduction motor. The crushing roller is fixedly connected to the output shaft of the reduction motor. The crushing roller is rotatably mounted on two lifting frames, and the reduction motor is fixedly mounted on the outer end of one of the lifting frames.
[0010] Preferably, the protective blocking assembly is located on the front side of the crushing roller, the protective net is slidably installed in the groove, and the top rod is located above the top plate.
[0011] Preferably, the base rod on the support assembly is located inside the support frame, and the base rod is fixedly installed at the lower end of the protective net. The base rod has an installation through groove that runs through the base rod from front to back. Two through holes are symmetrically opened at the left and right ends of the base rod, and the through holes are connected to the installation through groove. The spring is located in the installation through groove. The anti-detachment plate is movably installed in the installation through groove. The connecting rod is movably installed in the through hole. The contact plate is located on the outside of the base rod, and the contact plate is in contact with the inner wall of the guide rail groove.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] By installing a protective barrier assembly consisting of a top rod and a protective net on the front side of the crushing component, larger foreign objects can be effectively prevented from being conveyed into the crushing roller area by the belt conveyor during raw material transportation. This avoids damage to the crushing roller caused by foreign objects, ensuring the normal operation and service life of the crushing component, while also preventing a decline in the quality of the powder coating after crushing and reducing the occurrence of defective products. In addition, the protective net can also isolate the crushing roller during equipment operation, reducing the probability of operators accidentally touching the high-speed rotating crushing roller, effectively reducing safety hazards and ensuring the personal safety of operators. By installing a support assembly consisting of a base rod, spring, anti-detachment plate, connecting rod, and contact plate at the lower end of the protective barrier assembly, it can support and position the protective barrier assembly, ensuring that the protective barrier assembly is always in the correct position and enhancing the protective effect. The protective barrier assembly and support assembly can be adjusted up and down according to the protection requirements, thus making the protective barrier assembly and support assembly highly practical. Attached Figure Description
[0014] Figure 1 This is a structural schematic diagram of the present invention from one perspective.
[0015] Figure 2 This is a structural schematic diagram of the entire utility model from another perspective;
[0016] Figure 3 For the present utility model Figure 1 A magnified view of point A;
[0017] Figure 4 This is a schematic diagram of the structure of the protective blocking component and the support component of this utility model.
[0018] In the diagram: 1. Belt conveyor; 2. Support frame; 3. Crushing assembly; 4. Protective barrier assembly; 5. Support assembly; 6. Feed hopper; 7. Side plate; 8. Lifting frame; 9. Top plate; 10. Through slot; 11. Guide rail slot; 12. Gear motor; 13. Crushing roller; 14. Top rod; 15. Protective net; 16. Base rod; 17. Mounting through slot; 18. Through hole; 19. Spring; 20. Anti-detachment plate; 21. Connecting rod; 22. Contact plate. Detailed Implementation
[0019] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0020] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4As shown, a safe raw material crushing device includes a belt conveyor 1. A support frame 2 is fixedly installed on the upper end of the belt conveyor 1. A crushing component 3 is installed on the support frame 2. A protective blocking component 4 is slidably installed on the support frame 2 in front of the crushing component 3. The protective blocking component 4 consists of a top rod 14 and a protective net 15. The protective net 15 is fixedly installed at the lower end of the top rod 14. A support component 5 is fixedly installed inside the support frame 2 in front of the lower end of the protective net 15. The support component 5 consists of a base rod 16, a spring 19, two anti-detachment plates 20, connecting rods 21, and contact plates 22. The spring 19 is installed inside the base rod 16. There are two anti-detachment plates 20, which are symmetrically fixed at both ends of the spring 19. There are two connecting rods 21, which are respectively fixedly installed at the outer ends of the two anti-detachment plates 20. There are two contact plates 22, which are respectively fixedly installed at the outer ends of the two connecting rods 21. By setting the protective blocking component 4, composed of the top rod 14 and the protective net 15, in front of the crushing component 3, it is possible to effectively prevent... Larger foreign objects are conveyed by the belt conveyor 1 into the area of the crushing roller 13 during the raw material conveying process, preventing damage to the crushing roller 13 and ensuring the normal operation and service life of the crushing component 3. At the same time, it prevents the quality of the powder coating after crushing from deteriorating and reduces the occurrence of unqualified products. In addition, the protective net 15 can also isolate the crushing roller 13 during equipment operation, reducing the probability of operators accidentally touching the high-speed rotating crushing roller 13, effectively reducing safety hazards and ensuring the personal safety of operators. By setting a support component 5 at the lower end of the protective blocking component 4, which consists of a base rod 16, a spring 19, an anti-detachment plate 20, a connecting rod 21, and a contact plate 22, the support component 5 can support and position the protective blocking component 4, ensuring that the protective blocking component 4 is always in a suitable position and enhancing the protective effect. The protective blocking component 4 and the support component 5 can be moved up and down to adjust according to the protection requirements, thus making the protective blocking component 4 and the support component 5 more practical.
[0021] Specifically, a hopper 6 is fixedly installed at the rear end of the belt conveyor 1. The support frame 2 consists of side plates 7, lifting frames 8, and a top plate 9. There are two side plates 7 and two lifting frames 8, which are respectively installed on the two side plates 7. The top plate 9 is fixedly installed on the upper end of the two side plates 7. Guide rail grooves 11 are opened on the inner wall of the side plates 7, and through grooves 10 are opened on the top plate 9, which pass through the top plate 9 vertically. The crushing assembly 3 consists of a crushing roller 13 and a reduction motor 12. The crushing roller 13 is fixedly connected to the output shaft of the reduction motor 12. The crushing roller 13 is connected to the output shaft of the reduction motor 12. The components are rotatably mounted on two lifting frames 8. The reduction motor 12 is fixedly mounted on the outer end of one of the lifting frames 8. When crushing powder coating raw materials using the belt conveyor 1, support frame 2, and crushing component 3, the powder coating raw materials are first placed on the conveyor belt of the belt conveyor 1. The belt conveyor 1 is started, and the raw materials are conveyed forward with the belt. At the same time, the reduction motor 12 in the crushing component 3 is started. The reduction motor 12 drives the crushing roller 13 to rotate. When the raw materials are conveyed to the crushing roller 13, they are crushed by the rotating crushing roller 13. The crushed powder falls from the feed hopper 6.
[0022] Specifically, the protective blocking assembly 4 is located on the front side of the crushing roller 13, the protective net 15 is slidably installed in the through groove 10, the top rod 14 is located above the top plate 9, the base rod 16 on the support assembly 5 is located inside the support frame 2, and the base rod 16 is fixedly installed at the lower end of the protective net 15. The base rod 16 has an installation through groove 17 that passes through it from front to back. Two through holes 18 are symmetrically opened at the left and right ends of the base rod 16, and the through holes 18 communicate with the installation through groove 17. The spring 19 is located in the installation through groove 17, the anti-detachment plate 20 is movably installed in the installation through groove 17, and the connecting rod 21 is movably installed in the through hole 18. The contact plate 22 is located outside the base rod 16 and contacts the inner wall of the guide rail groove 11. When adjusting the height of the protective blocking assembly 4 and the support assembly 5 according to the protection requirements, the top rod 14 is pushed up or down. The top rod 14 drives the protective net 15 to slide up and down in the through groove 10 of the top plate 9. The base rod 16 at the lower end of the protective net 15 moves accordingly. The spring 19 in the base rod 16 pushes the anti-detachment plate 20, so that the connecting rod 21 drives the contact plate 22 to always contact the guide rail groove 11 on the inner wall of the side plate 7. Thus, after moving to the appropriate height, the support assembly 5 supports and positions the protective blocking assembly 4, ensuring that the protective net 15 is in the required protection position.
[0023] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.
Claims
1. A safe raw material crushing device, comprising a belt conveyor (1), wherein a support frame (2) is fixedly installed at the upper end of the belt conveyor (1), and a crushing component (3) is installed on the support frame (2), characterized in that: A protective blocking assembly (4) is slidably installed on the support frame (2) and on the front side of the crushing assembly (3). The protective blocking assembly (4) consists of a top rod (14) and a protective net (15). The protective net (15) is fixedly installed at the lower end of the top rod (14). A support assembly (5) is fixedly installed inside the support frame (2) and at the lower end of the protective net (15). The support assembly (5) consists of a base rod (16), a spring (19), an anti-detachment plate (20), a connecting rod (21), and a contact plate (22). The spring (19) is installed inside the base rod (16). There are two anti-detachment plates (20) and they are symmetrically fixedly installed at both ends of the spring (19). There are two connecting rods (21) and they are respectively fixedly installed at the outer ends of the two anti-detachment plates (20). There are two contact plates (22) and they are respectively fixedly installed at the outer ends of the two connecting rods (21).
2. The safe raw material crushing device according to claim 1, characterized in that: The rear end of the belt conveyor (1) is fixedly equipped with a hopper (6).
3. The safe raw material crushing device according to claim 2, characterized in that: The support frame (2) consists of a side plate (7), a lifting frame (8) and a top plate (9). There are two side plates (7) and two lifting frames (8). The two lifting frames (8) are respectively installed on the two side plates (7). The top plate (9) is fixedly installed on the upper end of the two side plates (7). The inner wall of the side plate (7) is provided with a guide rail groove (11). The top plate (9) is provided with a through groove (10). The through groove (10) passes through the top plate (9) from top to bottom.
4. The safe raw material crushing device according to claim 3, characterized in that: The crushing assembly (3) consists of a crushing roller (13) and a reduction motor (12). The crushing roller (13) is fixedly connected to the output shaft of the reduction motor (12). The crushing roller (13) is simultaneously rotatably mounted on two lifting frames (8). The reduction motor (12) is fixedly mounted on the outer end of one of the lifting frames (8).
5. The safe raw material crushing device according to claim 4, characterized in that: The protective blocking assembly (4) is located on the front side of the crushing roller (13), the protective net (15) is slidably installed in the through groove (10), and the top rod (14) is located above the top plate (9).
6. The safe raw material crushing device according to claim 5, characterized in that: The base rod (16) on the support assembly (5) is located inside the support frame (2), and the base rod (16) is fixedly installed at the lower end of the protective net (15). The base rod (16) has an installation through groove (17) that passes through the base rod (16) from front to back. The base rod (16) has two through holes (18) symmetrically opened at its left and right ends. The through holes (18) are connected to the installation through groove (17). The spring (19) is located in the installation through groove (17). The anti-detachment plate (20) is movably installed in the installation through groove (17). The connecting rod (21) is movably installed in the through hole (18). The contact plate (22) is located outside the base rod (16), and the contact plate (22) is in contact with the inner wall of the guide rail groove (11).
Citation Information
Patent Citations
Crushing device for producing powder coating
CN220610703U