Dust sealing agent dust suppression spraying device
Patent Information
- Application Number
- CN202522192314.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-16
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-10-16
AI Technical Summary
在恒定流量下,抑尘剂在固定面积内的分布密集程度也无法改变,无法根据料堆高低、风速大小等实际工况灵活调整喷洒策略,导致抑尘剂无法动态优化分布,造成资源浪费与效果下降
1、本实用新型通过电机驱动皮带机构,带动所有连接管及喷嘴同步周向旋转,将传统的固定点喷洒升级为动态扫掠式喷洒。此举能有效融合各喷嘴因流量差异造成的覆盖不均,使封尘剂均匀分布于整个作业面,提升了抑尘层的均匀性与整体抑尘效果。
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Figure CN224793739U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of dust suppressant spraying technology, and more specifically, it relates to a dust suppressant spraying device. Background Technology
[0002] Coal and sand transported in the wind easily generate large amounts of dust, polluting the environment and posing safety hazards. Dust suppressant solutions involve spraying the agent onto the material surface. Utilizing its wetting and adhesive properties, it forms a sealed film, acting like a "dust-locking net," directly suppressing dust at its source and achieving clean operations.
[0003] The existing dust-sealant spraying equipment still has the following problems when in use: The existing spraying devices have fixed nozzles with slight manufacturing tolerances in their internal flow channels and outlet diameters. During synchronous spraying, these differences result in varying amounts of dust suppressant sprayed per unit time from each nozzle, causing patchy coverage in some areas of the material fall zone while others are under-covered, severely impacting the uniformity and overall effectiveness of the dust suppression layer. Because the nozzle installation position and spray angle are fixed, the coverage area and spray pattern are also locked. Under constant flow, the density of dust suppressant distribution within a fixed area cannot be changed, making it impossible to flexibly adjust the spraying strategy based on actual conditions such as pile height and wind speed. This prevents dynamic optimization of dust suppressant distribution, leading to resource waste and reduced effectiveness.
[0004] In view of this, we propose a dust suppression spraying device for dust sealing agents. Utility Model Content
[0005] (a) Technical problems to be solved In view of the problems existing in the prior art, the present invention provides a dust suppression spraying device for dust sealing agent to solve the technical problems mentioned in the background art.
[0006] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: a dust suppression spraying device for dust sealing agent, comprising a lifting frame, a crossbeam fixedly connected to the moving part of the lifting frame, multiple connecting pipes rotatably connected to the crossbeam, a connecting nozzle rotatably connected to the top of each connecting pipe, a liquid inlet pipe fixedly connected and connected to the multiple connecting nozzles, a fixed seat circumferentially and equally spaced fixed to each connecting pipe, a swing rod hinged to the fixed seat circumferentially and fixedly connected to the lower end of the swing rod, a nozzle fixedly connected to the lower end of the swing rod, a liquid guide pipe fixedly connected and connected to the nozzle and the connecting pipe, an adjustment structure provided on the connecting pipe, and a driving structure provided on the crossbeam.
[0007] The present invention is further configured such that both the inlet pipe and the guide pipe are flexible tubes.
[0008] The present invention is further configured such that the adjusting structure includes a sliding ring, the sliding ring is slidably connected to the connecting pipe, and the sliding ring is fixedly connected to a second fixed seat distributed circumferentially.
[0009] The present invention is further configured such that the swing rod is fixedly connected to a fixed seat three, and a hinge rod is hinged between the fixed seat three and the adjacent fixed seat two.
[0010] The present invention is further configured such that two pulleys are fixedly connected to each of the connecting pipes.
[0011] The present invention is further configured such that the driving structure includes a motor, the motor is fixedly connected to the crossbeam, the output end of the motor is fixedly connected to a second pulley, and a belt is wound between the first pulley and the adjacent first pulley.
[0012] The present invention is further configured such that a belt is wound between the pulleys on two adjacent connecting pipes.
[0013] The present invention is further configured such that the sliding ring is rotatably connected to a connecting ring, the crossbeam is fixedly connected to an electric push rod, the telescopic end of the electric push rod is fixedly connected to a connecting plate, and the connecting plate is fixedly connected to the connecting ring.
[0014] (III) Beneficial Effects Compared with the prior art, the present invention provides a dust suppression spraying device for dust sealing agents, which has the following beneficial effects: 1. This utility model uses a motor-driven belt mechanism to synchronously rotate all connecting pipes and nozzles in a circumferential direction, upgrading traditional fixed-point spraying to dynamic sweeping spraying. This effectively integrates the uneven coverage caused by differences in flow rate among the nozzles, ensuring that the dust-suppressing agent is evenly distributed across the entire working surface, thus improving the uniformity of the dust-suppressing layer and the overall dust-suppressing effect.
[0015] 2. This utility model controls the lifting and lowering of the sliding ring to synchronously drive all swing rods and nozzles to open or close. This structure enables precise and flexible control of the spray coverage area, allowing a single device to adapt to material piles or work areas of different sizes and shapes. It optimizes the distribution density of dust suppressant while ensuring coverage, thus enhancing the applicability and economy of the equipment.
[0016] 3. This utility model integrates the vertical height adjustment of the lifting frame with the horizontal spray width adjustment of the nozzles, forming a three-dimensional and flexible spraying system. Operators can remotely control the electric push rod and motor according to on-site conditions to quickly and coordinately adjust the spraying height and coverage area. This integrated and automated design reduces reliance on manual operation and improves the response speed and accuracy to complex operational needs. Attached Figure Description
[0017] Figure 1 This is a front structural diagram of a dust-suppressing spraying device for dust sealing agent according to the present invention; Figure 2 This is a schematic diagram of the crossbeam and connecting pipe in this utility model; Figure 3 This is a schematic diagram of the connecting pipe and sliding ring in this utility model; Figure 4 This is a schematic diagram of the sliding ring and connecting ring in this utility model; Figure 5 This is a schematic diagram of the electric push rod and connecting plate in this utility model.
[0018] In the diagram: 1. Lifting frame; 2. Crossbeam; 3. Connecting pipe; 4. Connecting nozzle; 5. Liquid inlet pipe; 6. Fixed base one; 7. Swing rod; 8. Nozzle; 9. Liquid guide pipe; 10. Sliding ring; 11. Fixed base two; 12. Fixed base three; 13. Hinge rod; 14. Pulley one; 15. Motor; 16. Pulley two; 17. Belt; 18. Connecting ring; 19. Electric push rod; 20. Connecting plate. Detailed Implementation
[0019] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0020] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.
[0021] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.
[0022] Please see Figures 1-5 A dust suppression spraying device for dust sealing agent includes a lifting frame 1. A crossbeam 2 is fixedly connected to the movable part of the lifting frame 1. Multiple connecting pipes 3 are rotatably connected to the crossbeam 2. Connecting nozzles 4 are rotatably connected to the top of the connecting pipes 3. The multiple connecting nozzles 4 are all fixedly connected and connected to an inlet pipe 5. Fixed seats 6 are circumferentially evenly distributed and fixedly connected to the connecting pipes 3. A swing rod 7 is hinged to the fixed seat 6. A nozzle 8 is fixedly connected to the lower end of the swing rod 7. A guide pipe 9 is fixedly connected and connected to the connecting pipe 3. The connecting pipe 3 is provided with an adjustment structure. A driving structure is provided on the crossbeam 2. Both the inlet pipe 5 and the guide pipe 9 are made of flexible hoses.
[0023] Please see Figure 2 and Figure 4 The adjustment structure includes a sliding ring 10, which is slidably connected to the connecting pipe 3. The sliding ring 10 is fixedly connected to two fixed seats 11 that are evenly distributed in the circumferential direction. The swing rod 7 is fixedly connected to a fixed seat 12. The fixed seat 12 and the adjacent fixed seat 11 are hinged together by a hinge rod 13. Two pulleys 14 are fixedly connected to the connecting pipe 3.
[0024] Please see Figures 3-5 The drive structure includes a motor 15, which is fixedly connected to the crossbeam 2. The output end of the motor 15 is fixedly connected to a pulley 16. A belt 17 is wound between the pulley 14 and the adjacent pulley 14. A belt 17 is wound between the pulleys 14 on two adjacent connecting pipes 3. A sliding ring 10 is rotatably connected to a connecting ring 18. An electric push rod 19 is fixedly connected to the crossbeam 2. A connecting plate 20 is fixedly connected to the telescopic end of the electric push rod 19. The connecting plate 20 is fixedly connected to the connecting ring 18.
[0025] The working principle of this utility model: During use, the height of the crossbeam 2 is adjusted by controlling the lifting frame 1, and then the sealing agent is pumped into the liquid inlet pipe 5. The sealing agent enters the connecting pipe 3 through the connecting nozzle 4, and then enters the nozzle 8 through the liquid guide pipe 9. Finally, it is sprayed out from the nozzle 8 in an atomized state. When working, the motor 15 is started, and the output shaft of the motor drives the adjacent connecting pipes 3 to rotate through the pulley 16 and belt 17. The connecting pipes 3 are driven to rotate through the pulley 14 and belt 17. All five connecting pipes 3 rotate around the crossbeam 2. The connecting pipes 3 drive the swing rod 7 and the nozzle to rotate around the circumference through the fixed seat 6, thereby improving the uniformity of the sprayed sealing agent.
[0026] During the above process, if it is necessary to change the range of the dust sealant spray, the electric push rod 19 is activated. The telescopic end of the electric push rod 19 drives the connecting plate 20 to move upward. The connecting plate 20 drives the sliding ring 10 to move upward along the connecting pipe 3 through the connecting ring 18. The sliding ring 10, through the cooperation of the fixed seat 2 11, the hinge rod 13 and the fixed seat 3 12, drives the swing rod 7 to rotate around the fixed seat 1 6. At this time, the four adjacent nozzles 8 move away from each other, thereby changing the range of the dust sealant sprayed by the nozzles 8 and improving the applicability of this device. Conversely, when the telescopic end of the electric push rod 19 is controlled to drive the connecting plate 20 to move downward, the swing rod 7 swings downward along the fixed seat 1 6, and the four nozzles 8 move closer to each other.
[0027] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.
Claims
1. A dust suppression spraying device for dust sealing agent, comprising a lifting frame (1), characterized in that: The moving part of the lifting frame (1) is fixedly connected to a crossbeam (2), and multiple connecting pipes (3) are rotatably connected to the crossbeam (2). A connecting nozzle (4) is rotatably connected to the top of the connecting pipe (3). The multiple connecting nozzles (4) are fixedly connected and connected to a liquid inlet pipe (5). The connecting pipe (3) is fixedly connected to a fixed seat (6) with equal spacing in the circumference. The fixed seat (6) is hinged to a swing rod (7). A nozzle (8) is fixedly connected to the lower end of the swing rod (7). A liquid guide pipe (9) is fixedly connected and connected to the nozzle (8) and the connecting pipe (3). The connecting pipe (3) is provided with an adjustment structure. The crossbeam (2) is provided with a driving structure.
2. The dust suppression spraying device for dust sealing agent according to claim 1, characterized in that: Both the inlet pipe (5) and the guide pipe (9) are made of flexible tubing.
3. The dust suppression spraying device for dust sealing agent according to claim 2, characterized in that: The adjustment structure includes a sliding ring (10), which is slidably connected to the connecting pipe (3), and the sliding ring (10) is fixedly connected to two fixed seats (11) that are evenly distributed in the circumferential direction.
4. The dust suppression spraying device for dust sealing agent according to claim 3, characterized in that: The swing rod (7) is fixedly connected to a fixed seat three (12), and a hinge rod (13) is hinged between the fixed seat three (12) and the adjacent fixed seat two (11).
5. A dust suppression spraying device for a dust sealing agent according to claim 4, characterized in that: Two pulleys (14) are fixedly connected to each of the connecting pipes (3).
6. The dust suppression spraying device for dust sealing agent according to claim 5, characterized in that: The drive structure includes a motor (15), which is fixed to the crossbeam (2). The output end of the motor (15) is fixed to a pulley (16), and a belt (17) is wound between the pulley (14) and the adjacent pulley (14).
7. A dust suppression spraying device for a dust sealing agent according to claim 6, characterized in that: A belt (17) is wound between pulleys (14) on two adjacent connecting pipes (3).
8. A dust suppression spraying device for dust sealing agent according to claim 7, characterized in that: The sliding ring (10) is rotatably connected to the connecting ring (18), the crossbeam (2) is fixedly connected to the electric push rod (19), the telescopic end of the electric push rod (19) is fixedly connected to the connecting plate (20), and the connecting plate (20) is fixedly connected to the connecting ring (18).