An automatic paint spraying equipment for badminton racket processing

CN224793765UActive Publication Date: 2026-09-25QUZHOU KUBU SPORTING GOODS CO LTD
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Patent Information

Application Number
CN202521877079.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-02
Publication Date
2026-09-25
Estimated Expiration
2035-09-02

AI Technical Summary

Technical Problem

[0003]羽毛球拍的主体部分通常由碳纤维复合材料制成,拍框和拍杆采用中空的设计结构,主要是为了减轻拍的整体重量和提高拍的灵活性,传统的羽毛球拍加工用喷漆设备在作业时,通常使用夹持结构固定拍杆底部以确保喷涂时的稳定性,然而这种固定方式在喷涂过程中,会导致拍杆底部被夹持的部位被物理遮挡,无法被漆料均匀覆盖,夹持部位与周围涂层区域形成明显色差,破坏了羽毛球拍外观一致性,需要增加补喷漆工序,降低了羽毛球拍的喷涂效率

Benefits of technology

本实用新型通过设置内撑机构,先将拍杆套入四个初始状态为收拢状态的内撑块外表面,再驱动转轴带动转动块旋转,转动块表面设有凹槽,随着转动块的转动推动推杆向外推出,从而将旋转运动转化为直线推力,向外推出的推杆带动连接的移动块同步外移,移动块则带动内撑块向外扩张,通过扩张的内撑块的表面与拍杆内壁接触,从而将拍杆进行固定,防止喷漆过程中拍杆发生松动或偏移,能够将拍杆外部完全暴露于喷漆环境中,减少喷涂死角,确保漆层均匀覆盖,提升涂层的完整性和外观一致性,提高了喷涂时的稳定性。

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Abstract

The utility model relates to the field of badminton racket paint spraying, and particularly to an automatic paint spraying equipment for badminton racket processing, which comprises a box body, a paint spraying device is arranged in the inner cavity of the box body, an inner support mechanism is arranged on the inner wall of the box body, the inner support mechanism comprises a base plate, the base plate is arranged in the inner cavity of the box body, a support is fixedly connected to the top of the base plate, a positioning frame is fixedly connected to the top of the base plate, a rotating shaft is rotatably connected to the inner wall of the base plate, a rotating block is fixedly connected to the surface of the rotating shaft, a push rod is slidably connected to the inner wall of the positioning frame, and a spring is sleeved on the surface of the push rod; the inner support mechanism is arranged, the surface of the expanded inner support block is in contact with the inner wall of the racket pole, the racket pole is fixed, the racket pole is prevented from loosening or deviating during the paint spraying process, the outer part of the racket pole can be completely exposed to the paint spraying environment, the dead angle of spraying is reduced, and the paint layer is uniformly covered.
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Description

Technical Field

[0001] This utility model relates to the field of badminton racket spray painting, specifically an automated spray painting device for badminton racket processing. Background Technology

[0002] The badminton racket spray painting device is used to uniformly coat the surface of the racket frame and shaft with paint to enhance its appearance and increase its durability. The device usually consists of core components such as a spraying system, a rotating clamp, a paint supply system, and a control unit. By precisely controlling the spraying path, air pressure, and paint flow, it ensures that the paint film thickness is uniform and adheres firmly.

[0003] The main body of a badminton racket is usually made of carbon fiber composite material. The frame and shaft have a hollow design, mainly to reduce the overall weight of the racket and improve its flexibility. Traditional badminton racket painting equipment usually uses a clamping structure to fix the bottom of the shaft to ensure stability during spraying. However, this fixing method causes the clamped part of the shaft to be physically blocked during the spraying process, preventing it from being evenly covered by paint. This results in a significant color difference between the clamped part and the surrounding coating area, which damages the uniformity of the badminton racket's appearance and requires additional touch-up painting, thus reducing the efficiency of badminton racket painting. Utility Model Content

[0004] To overcome the shortcomings of existing technologies, the main body of badminton rackets is usually made of carbon fiber composite materials, with a hollow design for the frame and shaft. This is mainly to reduce the overall weight of the racket and improve its flexibility. Traditional badminton racket painting equipment typically uses a clamping structure to fix the bottom of the shaft to ensure stability during spraying. However, this fixing method causes the clamped part of the shaft to be physically blocked during the spraying process, preventing it from being evenly covered by paint. This results in a significant color difference between the clamped part and the surrounding coating area, disrupting the uniformity of the badminton racket's appearance and requiring additional touch-up painting processes, thus reducing the efficiency of badminton racket painting. This invention proposes an automated painting equipment for badminton racket processing.

[0005] The technical solution adopted by this utility model to solve its technical problem is: an automated spray painting equipment for badminton racket processing, including a box, a spray painting device is provided in the inner cavity of the box, and an inner support mechanism is provided on the inner wall of the box, the number of the inner support mechanisms being several. The internal support mechanism includes a chassis disposed within the inner cavity of the housing. A bracket is fixedly connected to the top of the chassis, and a positioning frame is fixedly connected to the top of the chassis. A rotating shaft is rotatably connected to the inner wall of the chassis. One end of the rotating shaft extends through to the outside of the chassis and is rotatably connected to the inner wall of the bracket. A rotating block is fixedly connected to the surface of the rotating shaft. Four moving blocks are slidably connected between the chassis and the opposite side of the bracket. An internal support block is fixedly connected to the top of each of the four moving blocks. Four push rods are slidably connected to the inner wall of the positioning frame. One end of each push rod is fixedly connected to one side of a moving block, and the other end of each push rod is rotatably connected to a roller. The surface of the roller contacts the surface of the rotating block. A spring is sleeved on the surface of each push rod. One end of the spring is fixedly connected to the surface of the positioning frame, and the other end of the spring is fixedly connected to one side of the moving block.

[0006] Preferably, a protective shell is fixedly connected to the inner wall of the box, a base is provided on the inner wall of the box, a fixing plate is fixedly connected to the top of the base, an mounting plate is provided on the top of the fixing plate, and the chassis is fixedly connected to the top of the mounting plate.

[0007] Preferably, the top of the fixing plate is fixedly connected with two positioning posts, which penetrate into the inner wall of the mounting plate, and the mounting plate is movably connected to the top of the fixing plate through the positioning posts.

[0008] Preferably, an electric telescopic rod is fixedly connected to the top of the fixed plate, a rack is fixedly connected to the telescopic end of the electric telescopic rod, a gear is fixedly connected to the surface of the rotating shaft, and the surface of the rack meshes with the surface of the gear.

[0009] Preferably, a guide block is fixedly connected to the bottom of the rack, and a guide groove is provided on the top of the mounting plate, with the surface of the guide block in contact with the inner wall of the guide groove.

[0010] Preferably, rubber pads are fixedly connected to the surfaces of the four inner support blocks, and a connecting rod is fixedly connected between the opposite sides of the two racks.

[0011] Preferably, a motor is fixedly connected to the inner wall of the protective shell, the output end of the motor extends to the outside of the protective shell, a threaded rod is fixedly connected to the output end of the motor, one end of the threaded rod is rotatably connected to the inner wall of the housing, the inner wall of the base is threadedly connected to the surface of the threaded rod, a slide rod is fixedly connected to one side of the protective shell, one end of the slide rod is fixedly connected to the inner wall of the housing, the inner wall of the base is slidably connected to the surface of the slide rod, and the base is slidably connected to the inner wall of the housing through the motor, the threaded rod, and the slide rod.

[0012] The advantages of this utility model are: This invention utilizes an internal support mechanism. First, the batter is fitted onto the outer surface of four internal support blocks initially in a retracted state. Then, a rotating shaft drives a rotating block to rotate. The rotating block has a groove on its surface. As the rotating block rotates, it pushes a push rod outward, converting rotational motion into linear thrust. The outward-pushing push rod drives a connected moving block to move outward synchronously. The moving block then causes the internal support blocks to expand outward. By having the surface of the expanded internal support blocks contact the inner wall of the batter, the batter is fixed, preventing it from loosening or shifting during painting. This allows the outside of the batter to be completely exposed to the painting environment, reducing paint dead zones, ensuring uniform paint coverage, improving coating integrity and appearance consistency, and enhancing stability during painting. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a partial structural schematic diagram of the present invention; Figure 3 This is a partial structural diagram of the internal support mechanism of this utility model; Figure 4 This is a partial structural schematic diagram of the positioning frame of this utility model; Figure 5 This is a partial structural schematic diagram of the rotating block of this utility model; Figure 6 This is a partial structural diagram of the gear of this utility model.

[0015] In the diagram: 1. Box body; 2. Internal support mechanism; 201. Chassis; 202. Internal support block; 203. Bracket; 204. Positioning frame; 205. Rotating shaft; 206. Rotating block; 207. Push rod; 208. Roller; 209. Moving block; 210. Spring; 3. Painting device; 4. Base; 5. Fixing plate; 6. Mounting plate; 7. Rubber pad; 8. Motor; 9. Threaded rod; 10. Slide rod; 11. Positioning column; 12. Electric telescopic rod; 13. Rack; 14. Connecting rod; 15. Guide groove; 16. Guide block; 17. Gear; 18. Protective shell. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0017] The following is in conjunction with the appendix Figure 1-6 This application will be described in further detail. This application discloses an automated painting device for badminton racket manufacturing. (Refer to...) Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 An automated painting equipment for badminton racket processing includes a housing 1, a painting device 3 installed in the inner cavity of the housing 1, and an inner support mechanism 2 installed on the inner wall of the housing 1, the number of which is several. The internal support mechanism 2 includes a chassis 201, which is disposed within the inner cavity of the housing 1. A bracket 203 is fixedly connected to the top of the chassis 201, and a positioning frame 204 is also fixedly connected to the top of the chassis 201. A rotating shaft 205 is rotatably connected to the inner wall of the chassis 201. One end of the rotating shaft 205 extends through to the outside of the chassis 201 and is rotatably connected to the inner wall of the bracket 203. A rotating block 206 is fixedly connected to the surface of the rotating shaft 205. The chassis 201 slides between the opposite sides of the bracket 203. Four movable blocks 209 are connected, and each of the four movable blocks 209 has an inner support block 202 fixedly connected to its top. Four push rods 207 are slidably connected to the inner wall of the positioning frame 204. One end of each push rod 207 is fixedly connected to one side of a movable block 209, and the other end of each push rod 207 is rotatably connected to a roller 208. The surface of the roller 208 contacts the surface of the rotating block 206, and the surface of the push rod 207... A spring 210 is fitted, with one end of the spring 210 fixedly connected to the surface of the positioning frame 204 and the other end of the spring 210 fixedly connected to one side of the moving block 209. By setting the inner support mechanism 2, the batter is first fitted into the outer surface of the four inner support blocks 202, which are initially in a retracted state. Then, the rotating shaft 205 drives the rotating block 206 to rotate. The surface of the rotating block 206 is provided with a groove. As the rotating block 206 rotates, it pushes the push rod 207 outward, thereby converting the rotational motion into linear thrust. The outward push rod 207 drives the connected moving block 209 to move outward synchronously. The moving block 209 then drives the inner support block 202 to expand outward. The surface of the expanded inner support block 202 contacts the inner wall of the batter, thereby fixing the batter and preventing it from loosening or shifting during the painting process. This allows the outside of the batter to be completely exposed to the painting environment, reducing dead corners in the painting process, ensuring uniform paint coverage, improving the integrity and appearance consistency of the coating, and enhancing the stability during the painting process.

[0018] Reference Figure 1 and Figure 2 The inner wall of the housing 1 is fixedly connected to a protective shell 18. The inner wall of the housing 1 is provided with a base 4. The top of the base 4 is fixedly connected to a fixing plate 5. The top of the fixing plate 5 is provided with a mounting plate 6. The chassis 201 is fixedly connected to the top of the mounting plate 6. Through the setting of the base 4, the fixing plate 5 and the mounting plate 6, the inner support mechanism 2 can be supported and fixed to prevent the inner support mechanism 2 from shaking or shifting, and to ensure the stability of the inner support mechanism 2 during use. Reference Figure 3The top of the fixed plate 5 is fixedly connected with two positioning posts 11. The positioning posts 11 penetrate into the inner wall of the mounting plate 6. The mounting plate 6 is movably connected to the top of the fixed plate 5 through the positioning posts 11. The positioning posts 11 make it easy for users to remove the mounting plate 6 from the top of the fixed plate 5, making it easy to remove the fixing of the mounting plate 6, so that workers can replace the entire mounting plate 6 and paint different batches of the racket. Reference Figure 3 and Figure 6 An electric telescopic rod 12 is fixedly connected to the top of the fixed plate 5. A rack 13 is fixedly connected to the telescopic end of the electric telescopic rod 12. A gear 17 is fixedly connected to the surface of the rotating shaft 205. The surface of the rack 13 meshes with the surface of the gear 17. Through the setting of the electric telescopic rod 12 and the gear 17, a driving force can be provided to the rotating shaft 205, so that the rotating shaft 205 can drive the rotating block 206 to rotate, thereby unfolding the inner support block 202 and ensuring the smooth rotation of the rotating shaft 205. Reference Figure 3 and Figure 4 A guide block 16 is fixedly connected to the bottom of the rack 13, and a guide groove 15 is provided on the top of the mounting plate 6. The surface of the guide block 16 contacts the inner wall of the guide groove 15. By setting the guide block 16 and the guide groove 15, the rack 13 can be limited and moved along the preset path to prevent the rack 13 from deviating. Reference Figure 5 Rubber pads 7 are fixedly connected to the surfaces of the four inner support blocks 202. A connecting rod 14 is fixedly connected between the opposite sides of the two rackets 13. The rubber pads 7 increase the friction between the inner support blocks 202 and the inner wall of the racket shaft. At the same time, the rubber pads 7 are elastic and can deform when the inner support blocks 202 expand, so as to better fit the inner wall of the racket shaft. The connecting rod 14 can transmit the thrust of the electric telescopic rod 12, so that multiple rackets 13 can be connected and ensure that multiple rackets 13 can move synchronously. Reference Figure 2A motor 8 is fixedly connected to the inner wall of the protective shell 18. The output end of the motor 8 extends to the outside of the protective shell 18. A threaded rod 9 is fixedly connected to the output end of the motor 8. One end of the threaded rod 9 is rotatably connected to the inner wall of the box 1. The inner wall of the base 4 is threadedly connected to the surface of the threaded rod 9. A slide rod 10 is fixedly connected to one side of the protective shell 18. One end of the slide rod 10 is fixedly connected to the inner wall of the box 1. The inner wall of the base 4 is slidably connected to the surface of the slide rod 10. The base 4 is slidably connected to the inner wall of the box 1 through the motor 8, the threaded rod 9, and the slide rod 10. Through the arrangement of the motor 8, the threaded rod 9, and the slide rod 10, the base 4 is driven by the motor 8 to rotate the threaded rod 9, thereby moving the base 4. At the same time, the base 4 will slide on the surface of the slide rod 10. The slide rod 10 will constrain the base 4, so that the base 4 can move stably in and out of the paint spraying box 1, making it convenient for the user to remove the mounting plate 6 and replace the painted spraying handle.

[0019] Working Principle: When the automated badminton racket painting equipment is in operation, the racket is first fixed onto the fixture. After the sensor confirms the installation is in place, the racket shaft enters the painting area. A multi-axis robotic arm drives the electrostatic atomizing nozzle to move along a preset trajectory. The paint is adsorbed onto the racket surface under the action of high-voltage electrostatics. This is existing technology and will not be elaborated further. The operator first inserts the unpainted racket shaft onto the surface of the retracted inner support block 202, and then activates the electric telescopic rod 12 via an external control switch. The electric telescopic rod 12 is powered by an external power source. The extension end of the electric telescopic rod 12 extends, thereby pushing the racket 13 forward. Rack 13 moves along the dovetail groove via the dovetail block. The forward-pushed rack 13 transmits its thrust to the next rack 13 via the connecting rod 14. Rack 13 meshes with gear 17 on the surface of the rotating shaft 205. When rack 13 moves, it drives the meshing gear 17 to rotate. The rotation of gear 17 drives the rotating shaft 205 to rotate synchronously. The rotating shaft 205 can transmit the rotational force of gear 17 to the rotating block 206. In the retracted state, push rod 207 connects to roller 208 located in the groove of rotating block 206. As rotating block 206 rotates, it pushes the roller 208 and the rotating block 206 to rotate. The push rod 207 connected to 206 moves outward. The roller 208 reduces the friction between the rotating block 206 and the push rod 207, making the push rod 207's extension process smoother. The positioning bracket 204 limits the push rod 207, allowing it to move linearly. As the push rod 207 extends, it drives the moving block 209 to expand outward synchronously, thereby causing the inner support block 202 to expand as well. This causes the surface of the inner support block 202 to contact the inner wall of the racket shaft, thus fixing the racket shaft. Simultaneously with the outward expansion of the moving block 209 and the push rod 207, the spring 210 is stretched. The stretched spring 210... Storing elastic potential energy, when the inner support block 202 needs to fix the racket shaft, the telescopic end of the electric telescopic rod 12 retracts, driving the rack 13 to move backward. The backward movement of the rack 13 drives the meshing gear 17 to rotate in the opposite direction, causing the rotating block 206 to rotate. This removes the limiting effect of the rotating block 206 on the push rod 207. The compressed spring 210 will rebound, causing the push rod 207, the moving block 209, and the inner support block 202 to automatically retract. The roller 208 will return to the groove of the rotating block 206, causing the inner support block 202 to disengage from the inner wall of the racket shaft, thus releasing the fixation on the inner wall of the racket shaft.

[0020] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. An automated spray painting device for badminton racket processing, comprising a housing (1), characterized in that: The inner cavity of the box (1) is provided with a painting device (3), and the inner wall of the box (1) is provided with an inner support mechanism (2), and the number of the inner support mechanisms (2) is several. The internal support mechanism (2) includes a chassis (201), which is located in the inner cavity of the housing (1). A bracket (203) is fixedly connected to the top of the chassis (201), and a positioning frame (204) is fixedly connected to the top of the chassis (201). A rotating shaft (205) is rotatably connected to the inner wall of the chassis (201). One end of the rotating shaft (205) extends through to the outside of the chassis (201) and is rotatably connected to the inner wall of the bracket (203). A rotating block (206) is fixedly connected to the surface of the rotating shaft (205). A moving block (209) is slidably connected between the side of the chassis (201) and the side of the bracket (203) opposite to the support. There are four moving blocks (209). The top of each movable block (209) is fixedly connected to an inner support block (202). The inner wall of the positioning frame (204) is slidably connected to a push rod (207). There are four push rods (207). One end of each of the four push rods (207) is fixedly connected to one side of the four movable blocks (209). The other end of each of the four push rods (207) is rotatably connected to a roller (208). The surface of the roller (208) is in contact with the surface of the rotating block (206). A spring (210) is sleeved on the surface of the push rod (207). One end of the spring (210) is fixedly connected to the surface of the positioning frame (204). The other end of the spring (210) is fixedly connected to one side of the movable block (209).

2. The automated painting equipment for badminton racket processing according to claim 1, characterized in that: The inner wall of the box (1) is fixedly connected to a protective shell (18), the inner wall of the box (1) is provided with a base (4), the top of the base (4) is fixedly connected to a fixing plate (5), the top of the fixing plate (5) is provided with an mounting plate (6), and the chassis (201) is fixedly connected to the top of the mounting plate (6).

3. An automated painting equipment for badminton racket processing according to claim 2, characterized in that: The top of the fixed plate (5) is fixedly connected with a positioning post (11). There are two positioning posts (11). The positioning posts (11) penetrate into the inner wall of the mounting plate (6). The mounting plate (6) is movably connected to the top of the fixed plate (5) through the positioning posts (11).

4. An automated painting equipment for badminton racket processing according to claim 3, characterized in that: An electric telescopic rod (12) is fixedly connected to the top of the fixed plate (5), and a rack (13) is fixedly connected to the telescopic end of the electric telescopic rod (12). A gear (17) is fixedly connected to the surface of the rotating shaft (205), and the surface of the rack (13) meshes with the surface of the gear (17).

5. An automated painting equipment for badminton racket processing according to claim 4, characterized in that: The bottom of the rack (13) is fixedly connected to a guide block (16), and the top of the mounting plate (6) is provided with a guide groove (15). The surface of the guide block (16) is in contact with the inner wall of the guide groove (15).

6. An automated painting equipment for badminton racket processing according to claim 4, characterized in that: Rubber pads (7) are fixedly connected to the surfaces of the four inner support blocks (202), and connecting rods (14) are fixedly connected between the opposite sides of the two racks (13).

7. An automated painting equipment for badminton racket processing according to claim 2, characterized in that: A motor (8) is fixedly connected to the inner wall of the protective shell (18). The output end of the motor (8) extends through to the outside of the protective shell (18). A threaded rod (9) is fixedly connected to the output end of the motor (8). One end of the threaded rod (9) is rotatably connected to the inner wall of the box (1). The inner wall of the base (4) is threadedly connected to the surface of the threaded rod (9). A sliding rod (10) is fixedly connected to one side of the protective shell (18). One end of the sliding rod (10) is fixedly connected to the inner wall of the box (1). The inner wall of the base (4) is slidably connected to the surface of the sliding rod (10). The base (4) is slidably connected to the inner wall of the box (1) through the motor (8), the threaded rod (9), and the sliding rod (10).