Workpiece rotating positioning clamp for powder spraying coating production line
Patent Information
- Application Number
- CN202521926156.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-08
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-09-08
AI Technical Summary
[0006]本实用新型的目的在于提供一种喷粉涂装生产线用工件旋转定位夹具,以解决了上述背景技术中提出现有的喷粉涂装生产线用工件旋转定位夹具在使用时,难以实现对不同直径工件的快速夹持并进行旋转喷涂,导致涂装效率不高,且涂层厚度不均的问题
[0016]本实用新型提供了一种喷粉涂装生产线用工件旋转定位夹具,具备以下有益效果:
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Figure CN224793766U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of positioning fixture technology, and in particular to a workpiece rotation positioning fixture for a powder coating production line. Background Technology
[0002] A workpiece rotation positioning fixture for a powder coating production line can stably fix and rotate the workpiece during the spraying process, so that the coating can evenly cover all surfaces of the workpiece; the workpiece must be firmly fixed during rotation to avoid displacement or shaking.
[0003] Patent document CN220740906U discloses a workpiece rotation positioning fixture mechanism. Its fixed bearing seat and sliding assembly are mounted on a standard pallet. When a workpiece needs to be fixed, the operator adjusts the position of workpiece B support assembly on the sliding assembly according to the workpiece length, thereby further adjusting the distance between workpiece A support assembly and workpiece B support assembly, thus enabling workpiece A support assembly and workpiece B support assembly to clamp and fix the workpiece. The mechanism includes a fixed bearing seat, a sliding bearing seat, and a first bearing. A set of first bearings is mounted on both the fixed bearing seat and the sliding bearing seat. It also includes a sliding assembly, workpiece A support assembly, and workpiece B support assembly. The sliding bearing seat is fixedly and slidably mounted on the sliding assembly. Workpiece A support assembly is mounted on the fixed bearing seat via the first bearing on the fixed bearing seat, and workpiece B support assembly is mounted on the sliding bearing seat via the first bearing on the sliding bearing seat.
[0004] However, the existing workpiece rotation positioning fixtures used in powder coating production lines are difficult to use for quick clamping and rotational spraying of workpieces of different diameters, resulting in low coating efficiency and uneven coating thickness. Utility Model Content
[0005] (a) Technical problems to be solved
[0006] The purpose of this utility model is to provide a workpiece rotation positioning fixture for a powder coating production line, which solves the problem mentioned in the background art that the existing workpiece rotation positioning fixtures for powder coating production lines are difficult to use to quickly clamp and rotate workpieces of different diameters, resulting in low coating efficiency and uneven coating thickness.
[0007] (II) Technical Solution
[0008] To achieve the above objectives, this utility model provides the following technical solution: A workpiece rotation positioning fixture for a powder coating production line includes two sets of fixed discs. A rotating sleeve is rotatably connected inside each fixed disc. A transmission assembly is rotatably connected inside each rotating sleeve. A turntable is fixedly connected to one end of the transmission assembly. A clamping assembly is slidably connected inside the turntable. A rotating assembly is sleeved on one side of each fixed disc. A support frame is rotatably connected to the surface of the rotating assembly. The transmission assembly includes a rotating column rotatably connected inside the rotating sleeve. A gear ring is sleeved on the surface of one end of the rotating column, and a transmission gear meshes with the surface of the gear ring. The clamping assembly includes a sliding rod slidably connected inside the turntable. A clamping block is fixedly connected to one end of the sliding rod. The rotating assembly includes a rotating shaft sleeved on one side of the fixed disc. A reducer is fixedly connected to one end of the rotating shaft, and a drive motor is fixedly connected to one end of the reducer.
[0009] As a further embodiment of this utility model, a base plate is fixedly connected to the bottom of the support frame, and a slider is fixedly connected to the bottom of the base plate. The slider is used to drive the base plate to move.
[0010] As a further embodiment of this utility model, the slider is internally threaded with a threaded rod, and one end of the threaded rod is fixedly connected to a second drive motor. Both the second drive motor and the first drive motor are fitted with motor housings, which protect the corresponding drive motors.
[0011] As a further embodiment of this utility model, two sets of stress plates are fixedly connected to the top of both sides of the base plate, and two sets of limiting blocks are fixedly connected to the bottom of the base plate. The setting of the limiting blocks increases the stability of the base plate movement.
[0012] As a further embodiment of this utility model, one end of the rotating sleeve is fixedly connected to an output motor, and one side of the transmission gear is fixedly connected to an output motor. The output motor is fixedly connected inside the rotating sleeve, and the output motor drives the transmission gear.
[0013] As a further embodiment of this utility model, a positioning disk is slidably connected to the surface of the clamping block, and the positioning disk is fixedly connected to one side of the rotating sleeve. A V-groove is provided on the surface of the clamping block. The V-groove increases the clamping stability of the arc-shaped workpiece.
[0014] As a further embodiment of this utility model, the surface of the slider is slidably connected to a machine tool, and two sets of positioning blocks are fixedly connected to both sides of the machine tool. A control box is provided on the surface of the machine tool, which facilitates adjustment and control.
[0015] (III) Beneficial Effects
[0016] This utility model provides a workpiece rotation positioning fixture for a powder coating production line, which has the following advantages:
[0017] 1. This powder coating production line uses a workpiece rotation positioning fixture. Through the configuration of transmission and clamping components, during use, the workpiece is placed on one side of the positioning plate according to the required clamping diameter. Then, the second output motor is started, which drives the transmission gear, which in turn drives the rotating column and turntable to rotate simultaneously. The turntable pushes the slide rod, causing the clamping block to slide in the groove on the positioning plate, thereby clamping workpieces of different diameters. At the same time, the first output motor is started, which drives the rotating sleeve to rotate, causing the clamping block to rotate the workpiece. This achieves rapid clamping of workpieces of different diameters and ensures that the powder coating achieves full-angle coverage, avoiding uneven coating thickness and improving coating efficiency.
[0018] 2. This powder coating production line uses a workpiece rotation positioning fixture. Through the setting of the rotating component, during use, depending on the length of the workpiece, in long workpiece mode, the second drive motor is started, driving the threaded rod to rotate, which in turn drives the slider to drive the base plate, and the two sets of support frames move synchronously. The clamping blocks are used to rigidly clamp both ends of the workpiece. In short workpiece grouping mode, the first drive motor is started, and after the torque is increased by the reducer, the drive shaft flips the fixed plate to vertically position it, so that a single set of fixtures splits into two independent units, which can simultaneously process two small workpieces. The dual-mode fixture can be switched to achieve the effect of flexibly dealing with workpieces of different sizes, enabling one machine to be used for multiple purposes and improving the applicability of the fixture. Attached Figure Description
[0019] Fig. 1 This is a schematic diagram of the overall structure of this utility model;
[0020] Fig. 2 This is a schematic diagram of the disassembled structure of this utility model;
[0021] Fig. 3 This is a schematic diagram of the rotating component structure of this utility model;
[0022] Fig. 4 This is a schematic diagram of the transmission component and clamping component of this utility model.
[0023] In the diagram: 1. Fixed disc; 2. Rotating sleeve; 3. Transmission assembly; 301. Rotating column; 302. Gear ring; 303. Transmission gear; 4. Turntable; 5. Clamping assembly; 501. Slide rod; 502. Clamping block; 6. Rotating assembly; 601. Rotating shaft; 602. Reducer; 603. Drive motor one; 7. Support frame; 8. Base plate; 9. Slider; 10. Threaded rod; 11. Drive motor two; 12. Motor housing; 13. Stress plate; 14. Limit block; 15. Output motor one; 16. Output motor two; 17. Positioning disc; 18. Machine tool; 19. Positioning block; 20. Control box. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.
[0025] Please see Figs. 1 to 4 This utility model provides a technical solution: a workpiece rotation positioning fixture for a powder coating production line, comprising two sets of fixed disks 1, a rotating sleeve 2 rotatably connected inside the fixed disk 1, and a transmission assembly 3 rotatably connected inside the rotating sleeve 2. Through the arrangement of the transmission assembly 3 and the clamping assembly 5, rapid clamping of workpieces of different diameters is achieved, ensuring full-angle coverage of the powder coating, avoiding uneven coating thickness, and improving coating efficiency. A turntable 4 is fixedly connected to one end of the transmission assembly 3, and the clamping assembly 5 is slidably connected inside the turntable 4. A rotating assembly 6 is sleeved on one side of the fixed disk 1. Through the arrangement of the rotating assembly 6, flexible handling of workpieces of different sizes is achieved. The components are designed to be multi-functional, improving the applicability of the fixture. The surface of the rotating assembly 6 is rotatably connected to the support frame 7. The transmission assembly 3 includes a rotating column 301 rotatably connected inside the rotating sleeve 2. A gear ring 302 is sleeved on the surface of one end of the rotating column 301, and a transmission gear 303 meshes on the surface of the gear ring 302. The clamping assembly 5 includes a slide rod 501 slidably connected inside the turntable 4. One end of the slide rod 501 is fixedly connected to a clamping block 502. The rotating assembly 6 includes a rotating shaft 601 sleeved on one side of the fixed disk 1. One end of the rotating shaft 601 is fixedly connected to a reducer 602, and one end of the reducer 602 is fixedly connected to a drive motor 603.
[0026] The bottom of the support frame 7 is fixedly connected to the base plate 8, and the bottom of the base plate 8 is fixedly connected to the slider 9. The slider 9 is used to move the base plate 8.
[0027] The slider 9 has an internal threaded connection to a threaded rod 10. One end of the threaded rod 10 is fixedly connected to a second drive motor 11. Both the second drive motor 11 and the first drive motor 603 are fitted with motor housings 12. The motor housings 12 serve to protect the corresponding drive motors.
[0028] Two sets of stress plates 13 are fixedly connected to the top of both sides of the base plate 8, and two sets of limiting blocks 14 are fixedly connected to the bottom of the base plate 8. The setting of the limiting blocks 14 plays a role in increasing the stability of the movement of the base plate 8.
[0029] One end of the rotating sleeve 2 is fixedly connected to an output motor 15, and one side of the transmission gear 303 is fixedly connected to an output motor 26. The output motor 26 is fixedly connected inside the rotating sleeve 2. The output motor 26 drives the transmission gear 303.
[0030] The surface of the clamping block 502 is slidably connected to the positioning plate 17, which is fixedly connected to one side of the rotating sleeve 2. The surface of the clamping block 502 is provided with a V-shaped groove, which increases the clamping stability of the arc-shaped workpiece.
[0031] The surface of the slider 9 is slidably connected to the machine tool 18. Two sets of positioning blocks 19 are fixedly connected to both sides of the machine tool 18. The surface of the machine tool 18 is provided with a control box 20, which facilitates adjustment and control.
[0032] In this invention, the working steps of the device are as follows:
[0033] First step: When using, place the workpiece on one side of the positioning disk 17 according to the required diameter of the workpiece to be clamped, and then start the output motor 16, so that the output motor 16 drives the transmission gear 303, which in turn drives the rotating column 301 and the turntable 4 to rotate simultaneously through the gear ring 302. The turntable 4 pushes the slide rod 501, so that the clamping block 502 slides in the slide groove on the positioning disk 17, thereby clamping workpieces of different diameters. At the same time, start the output motor 15 to drive the rotating sleeve 2 to rotate, so that the clamping block 502 drives the workpiece to rotate.
[0034] The second step: During use, depending on the length of the workpiece, in long workpiece mode, drive motor 11 is started, driving the threaded rod 10 to rotate, which in turn drives the slider 9 to drive the base plate 8, and the two sets of support frames 7 move synchronously. The clamping blocks 502 rigidly clamp both ends of the workpiece. In short workpiece grouping mode, drive motor 603 is started, and after the torque is increased by the reducer 602, the drive shaft 601 flips the fixed plate 1 to a vertical position, so that the single set of fixtures splits into two independent units, which can simultaneously process two small workpieces. The dual-mode fixtures can be switched for use. It should be noted that the equipment structure and drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.
[0035] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.
[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A workpiece rotation positioning fixture for a powder coating production line, comprising two sets of fixed discs (1), characterized in that: The fixed disk (1) is rotatably connected to a rotating sleeve (2), the rotating sleeve (2) is rotatably connected to a transmission assembly (3), one end of the transmission assembly (3) is fixedly connected to a turntable (4), the turntable (4) is slidably connected to a clamping assembly (5), one side of the fixed disk (1) is sleeved with a rotating assembly (6), and the surface of the rotating assembly (6) is rotatably connected to a support frame (7). The transmission assembly (3) includes a rotating column (301) rotatably connected inside the rotating sleeve (2), a gear ring (302) is sleeved on the surface of one end of the rotating column (301), and a transmission gear (303) meshes on the surface of the gear ring (302). The clamping assembly (5) includes a slide rod (501) slidably connected inside the turntable (4), and a clamping block (502) is fixedly connected to one end of the slide rod (501). The rotating assembly (6) includes a rotating shaft (601) sleeved on one side of the fixed disk (1), a reducer (602) is fixedly connected to one end of the rotating shaft (601), and a drive motor (603) is fixedly connected to one end of the reducer (602).
2. The workpiece rotation positioning fixture for a powder coating production line according to claim 1, characterized in that: The bottom of the support frame (7) is fixedly connected to a base plate (8), and the bottom of the base plate (8) is fixedly connected to a slider (9).
3. The workpiece rotation positioning fixture for a powder coating production line according to claim 2, characterized in that: The slider (9) is internally threaded with a threaded rod (10), and one end of the threaded rod (10) is fixedly connected to a second drive motor (11). The surfaces of the second drive motor (11) and the first drive motor (603) are both fitted with motor housings (12).
4. A workpiece rotation positioning fixture for a powder coating production line according to claim 2, characterized in that: Two sets of stress plates (13) are fixedly connected to the top of both sides of the base plate (8), and two sets of limiting blocks (14) are fixedly connected to the bottom of the base plate (8).
5. A workpiece rotation positioning fixture for a powder coating production line according to claim 1, characterized in that: One end of the rotating sleeve (2) is fixedly connected to an output motor one (15), and one side of the transmission gear (303) is fixedly connected to an output motor two (16). The output motor two (16) is fixedly connected inside the rotating sleeve (2).
6. A workpiece rotation positioning fixture for a powder coating production line according to claim 1, characterized in that: The surface of the clamping block (502) is slidably connected to a positioning disk (17), which is fixedly connected to one side of the rotating sleeve (2). A V-shaped groove is provided on the surface of the clamping block (502).
7. A workpiece rotation positioning fixture for a powder coating production line according to claim 2, characterized in that: The surface of the slider (9) is slidably connected to the machine tool (18), and two sets of positioning blocks (19) are fixedly connected to both sides of the machine tool (18). A control box (20) is provided on the surface of the machine tool (18).
Citation Information
Patent Citations
Workpiece rotating and positioning clamp mechanism
CN220740906U