A zinc-aluminum-magnesium alloy processing colorant tank

Abstract

The application relates to the field of aluminum magnesium alloy wire processing technology, in particular to a coloring tank for zinc-aluminum-magnesium alloy processing, which is used for solving the problems that the zinc-aluminum-magnesium alloy wire cannot be conveniently controlled in a tension state, the zinc-aluminum-magnesium alloy wire is difficult to be limited and the dye is difficult to be prevented from caking, and comprises a machine box, two groups of stand columns are fixedly installed on the inner bottom wall of the machine box, and a control panel is fixedly installed on the front face of the machine box. Water is circulated and flows in the machine box and the water tank through cooperation of a water pump, a bend pipe and a through groove, the dye is effectively mixed with water in a stirring box through cooperation of a motor, a stirring rod, the stirring box and a drain pipe, the dye is prevented from caking, the through groove and the groove can limit the zinc-aluminum-magnesium alloy wire through cooperation of a hydraulic rod, a support and a U-shaped plate, the zinc-aluminum-magnesium alloy wires are prevented from being wound with each other, the zinc-aluminum-magnesium alloy wires are tensioned, the zinc-aluminum-magnesium alloy wires are prevented from being loosened when being colored, and the zinc-aluminum-magnesium alloy wires can be ensured to be immersed in the dye.

Description

Technical Field

[0001] This utility model relates to the field of aluminum-magnesium alloy wire processing technology, specifically a coloring water tank for zinc-aluminum-magnesium alloy processing. Background Technology

[0002] Aluminum-magnesium alloy wire is an industrial material with characteristics such as acid and alkali resistance, corrosion resistance, good toughness and high strength. It is widely used in aircraft, transportation vehicles, shipbuilding and other fields. In addition, aluminum-magnesium alloy wire can also be used for welding aluminum-magnesium alloy welding rods with magnesium content greater than 3%, welding materials for sanitary ware hose braiding, materials for oil hoses for automobiles and machinery, shielding wires for electronic communication cables and hardware processing.

[0003] Currently, in the processing of zinc-aluminum-magnesium alloy wire, in order to meet the needs of composite customers, it is necessary to color the zinc-aluminum-magnesium alloy wire. At present, coloring water tanks are used when coloring zinc-aluminum-magnesium alloy wire. Although the current coloring water tanks can color zinc-aluminum-magnesium alloy wire, there are still some shortcomings in actual use. For example, it is not easy to control the tension of zinc-aluminum-magnesium alloy wire during use, and it is difficult to limit the position of zinc-aluminum-magnesium alloy wire, which makes it easy for the zinc-aluminum-magnesium alloy wire to slip during the coloring process, causing the zinc-aluminum-magnesium alloy wire to become entangled.

[0004] Based on this, this utility model designs a coloring water tank for zinc-aluminum-magnesium alloy processing to solve the problem. Utility Model Content

[0005] The purpose of this utility model is to provide a coloring water tank for processing zinc-aluminum-magnesium alloys, so as to solve the problems in the above-mentioned background technology that it is not easy to control the zinc-aluminum-magnesium alloy wire to be in a taut state, it is difficult to limit the zinc-aluminum-magnesium alloy wire, and it is difficult to prevent dye from clumping.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a coloring water tank for zinc-aluminum-magnesium alloy processing, comprising a chassis, two sets of columns fixedly installed on the inner bottom wall of the chassis, a control panel fixedly installed on the front of the chassis, a circulation component to promote water flow inside the chassis, a stirring component for dispersing pigments inside the chassis, a control component for applying pressure to zinc-aluminum-magnesium alloy wires above the chassis, and a heating component for controlling water temperature inside the chassis.

[0007] Preferably, the circulation assembly includes a water tank installed on the upper surface of two sets of columns. The inner wall of the water tank has two guide rods rotatably installed through two sets of bearings. The upper surface of the water tank has two sets of through grooves. A water pump is fixedly installed on the inner bottom wall of the casing. A bend is fixedly installed at the output end of the water pump. The right end of the bend is fixedly installed to the inner side wall of the water tank.

[0008] Preferably, the mixing assembly includes a mixing tank installed on the inner wall of the machine casing, a motor is fixedly installed on the upper surface of the mixing tank, a mixing rod is fixedly installed on the output end of the motor, a water outlet pipe is fixedly connected to the bottom surface of the mixing tank, a control valve is fixedly connected to the bottom end of the water outlet pipe, and a feed inlet is opened on the upper surface of the mixing tank.

[0009] Preferably, the control component includes a bracket mounted on the upper surface of the water tank, a hydraulic cylinder fixedly mounted on the upper surface of the bracket, a U-shaped plate fixedly mounted on the telescopic end of the hydraulic cylinder, a pressure roller rotatably mounted on the inner wall of the U-shaped plate through two sets of bearings, and a set of grooves formed on the outer surface of the pressure roller.

[0010] Preferably, the heating assembly includes two electric heating plates installed on the bottom wall of the chassis, and a temperature sensor is provided inside the chassis, with the right end of the temperature sensor fixedly installed to the inner side wall of the chassis.

[0011] Preferably, a drain pipe is fixedly connected to the left side of the chassis, and a sealing plug is threaded onto the inner wall of the drain pipe.

[0012] Preferably, the upper surface of the bracket has two sliding holes, and a sliding rod is slidably installed on the inner wall of each sliding hole.

[0013] Preferably, the two sets of through slots are located on the same vertical plane as one set of grooves.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: by using a water pump, a bend in the pipe, and a through-slot, water can circulate inside the machine casing and water tank. By using a motor, a stirring rod, a mixing box, and a drain pipe, the dye can be effectively and quickly mixed with water inside the mixing box, preventing the dye from clumping. By using a hydraulic rod, a bracket, and a U-shaped plate, the through-slot and groove can limit the zinc-aluminum-magnesium alloy wire, preventing the zinc-aluminum-magnesium alloy wire from tangling together. At the same time, it can tighten the zinc-aluminum-magnesium alloy wire, preventing it from loosening during coloring and ensuring that the zinc-aluminum-magnesium alloy wire is fully immersed in the dye. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a three-dimensional structural schematic diagram of the orthographic section of this utility model; Figure 3 This is a three-dimensional structural schematic diagram of the present invention from a top view; Figure 4 This is a three-dimensional structural schematic diagram of the side sectional view of this utility model.

[0017] The attached diagram lists the components represented by each number as follows: 1. Chassis; 101. Drain pipe; 102. Sealing plug; 103. Control panel; 104. Column; 2. Mixing assembly; 201. Mixing tank; 202. Motor; 203. Feed inlet; 204. Mixing rod; 205. Water outlet pipe; 206. Control valve; 3. Circulation assembly; 301. Water tank; 302. Through groove; 303. Guide rod; 304. Water pump; 305. Bend; 4. Control assembly; 401. Bracket; 402. Hydraulic cylinder; 403. U-shaped plate; 404. Pressure roller; 405. Groove; 406. Sliding hole; 407. Sliding rod; 5. Heating assembly; 501. Electric heating plate; 502. Temperature sensor. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figures 1 to 4 This utility model provides a technical solution: a coloring water tank for zinc-aluminum-magnesium alloy processing, including a housing 1, two sets of columns 104 fixedly installed on the inner bottom wall of the housing 1, a control panel 103 fixedly installed on the front of the housing 1, a circulation component 3 for promoting water flow inside the housing 1, a stirring component 2 for dispersing pigment inside the housing 1, a control component 4 for applying pressure to zinc-aluminum-magnesium alloy wires above the housing 1, and a heating component 5 for controlling water temperature inside the housing 1.

[0020] Please see Figure 3 The circulation component 3 includes a water tank 301 installed on the upper surface of two sets of columns 104. Two guide rods 303 are rotatably installed on the inner wall of the water tank 301 through two sets of bearings. Two sets of through grooves 302 are opened on the upper surface of the water tank 301. A water pump 304 is fixedly installed on the inner bottom wall of the casing 1. A bend 305 is fixedly installed at the output end of the water pump 304. The right end of the bend 305 is fixedly installed to the inner side wall of the water tank 301. By providing the water pump 304 and the bend 305, liquid can be drawn, so that the liquid can circulate inside the water tank 301 and the casing 1.

[0021] Please see Figure 2 The mixing assembly 2 includes a mixing tank 201 installed on the inner wall of the casing 1. A motor 202 is fixedly installed on the upper surface of the mixing tank 201. A stirring rod 204 is fixedly installed at the output end of the motor 202. A water outlet pipe 205 is fixedly connected to the bottom surface of the mixing tank 201. A control valve 206 is fixedly connected to the bottom end of the water outlet pipe 205. A feed inlet 203 is opened on the upper surface of the mixing tank 201. By using the mixing tank 201 and the motor 202, the dye inside the mixing tank 201 can be stirred to promote the mixing of dye and liquid and prevent the dye from clumping.

[0022] Please see Figure 4 The control component 4 includes a bracket 401 mounted on the upper surface of the water tank 301. A hydraulic cylinder 402 is fixedly mounted on the upper surface of the bracket 401. A U-shaped plate 403 is fixedly mounted on the telescopic end of the hydraulic cylinder 402. A pressure roller 404 is rotatably mounted on the inner wall of the U-shaped plate 403 through two sets of bearings. A set of grooves 405 is provided on the outer surface of the pressure roller 404. The hydraulic cylinder 402 can control the U-shaped plate 403 to move up and down, so that the U-shaped plate 403 can control the pressure roller 404 to move up and down, apply pressure and limit the zinc-aluminum-magnesium alloy wire, and prevent the zinc-aluminum-magnesium alloy wire from falling off.

[0023] Please see Figure 2 The heating assembly 5 includes two electric heating plates 501 installed on the bottom wall of the inner casing 1. A temperature sensor 502 is installed inside the casing 1. The right end of the temperature sensor 502 is fixedly installed on the inner side wall of the casing 1. The electric heating plates 501 and the temperature sensor 502 can heat the liquid and sense the temperature, so that the operator can operate the device.

[0024] Please see Figure 2 A drain pipe 101 is fixedly connected to the left side of the chassis 1. A sealing plug 102 is threaded onto the inner wall of the drain pipe 101. Wastewater can be discharged through the drain pipe 101 to facilitate the replacement of dye and water.

[0025] Please see Figure 4 The upper surface of the bracket 401 has two sliding holes 406, and a sliding rod 407 is slidably installed on the inner wall of each sliding hole 406. By providing the sliding holes 406 and the sliding rods 407, the U-shaped plate 403 can be limited to prevent the U-shaped plate 403 from shaking.

[0026] Please see Figure 3 The two sets of through grooves 302 are located on the same vertical plane as a set of grooves 405, which can limit the zinc-aluminum-magnesium alloy wires and prevent them from tangling and sliding together.

[0027] The implementation principle of a coloring water tank for zinc-aluminum-magnesium alloy processing according to an embodiment of this application is as follows: First, water is injected into the machine casing 1 and the water tank 301. Then, water is injected into the mixing tank 201 through the feed inlet 203, and dye is placed into the mixing tank 201. Next, the motor 202 is started, causing the motor 202 to drive the stirring rod 204 to rotate. As the stirring rod 204 rotates, the dye and water are mixed. After mixing is complete, the control valve 206 is opened, causing the control valve 206 to open the water outlet pipe 205, allowing water to flow out. Pipe 205 injects dye water into the interior of the machine housing 1. Then, water pump 304 is started to draw the liquid into the interior of the bend pipe 305. Then, zinc-aluminum-magnesium alloy wire is placed into the interior of the through groove 302 and positioned below the groove 405. Hydraulic cylinder 402 is started to push U-shaped plate 403. U-shaped plate 403 moves along the moving direction of slide bar 407, causing pressure roller 404 to press the zinc-aluminum-magnesium alloy wire into the water to dye the zinc-aluminum-magnesium alloy wire.

[0028] The accompanying drawings in this application are for illustrative purposes only. The dimensions and shapes of the components shown are not actual limitations but are merely schematic representations. In actual implementation, the components can be reasonably configured and adjusted according to specific needs and actual conditions.

[0029] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0030] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A coloring water tank for processing zinc-aluminum-magnesium alloys, comprising a chassis (1), characterized in that: Two sets of columns (104) are fixedly installed on the inner bottom wall of the chassis (1). A control panel (103) is fixedly installed on the front of the chassis (1). A circulation component (3) to promote water flow is provided inside the chassis (1). A stirring component (2) for pigment dispersion is provided inside the chassis (1). A control component (4) for applying pressure to zinc-aluminum-magnesium alloy wire is provided above the chassis (1). A heating component (5) for controlling water temperature is provided inside the chassis (1).

2. The coloring water tank for zinc-aluminum-magnesium alloy processing according to claim 1, characterized in that: The circulation component (3) includes a water tank (301) installed on the upper surface of two sets of columns (104). The inner wall of the water tank (301) is rotatably mounted with two guide rods (303) through two sets of bearings. The upper surface of the water tank (301) is provided with two sets of through grooves (302). A water pump (304) is fixedly installed on the inner bottom wall of the casing (1). A bend (305) is fixedly installed at the output end of the water pump (304). The right end of the bend (305) is fixedly installed to the inner side wall of the water tank (301).

3. The coloring water tank for zinc-aluminum-magnesium alloy processing according to claim 1, characterized in that: The stirring assembly (2) includes a stirring box (201) installed on the inner wall of the casing (1). A motor (202) is fixedly installed on the upper surface of the stirring box (201). A stirring rod (204) is fixedly installed at the output end of the motor (202). A water outlet pipe (205) is fixedly connected to the bottom surface of the stirring box (201). A control valve (206) is fixedly connected to the bottom end of the water outlet pipe (205). A feed inlet (203) is opened on the upper surface of the stirring box (201).

4. The coloring water tank for zinc-aluminum-magnesium alloy processing according to claim 1, characterized in that: The control component (4) includes a bracket (401) installed on the upper surface of the water tank (301). A hydraulic cylinder (402) is fixedly installed on the upper surface of the bracket (401). A U-shaped plate (403) is fixedly installed on the telescopic end of the hydraulic cylinder (402). A pressure roller (404) is rotatably installed on the inner wall of the U-shaped plate (403) through two sets of bearings. A set of grooves (405) is opened on the outer surface of the pressure roller (404).

5. The coloring water tank for zinc-aluminum-magnesium alloy processing according to claim 1, characterized in that: The heating assembly (5) includes two electric heating plates (501) installed on the bottom wall of the chassis (1). The chassis (1) is equipped with a temperature sensor (502), and the right end of the temperature sensor (502) is fixedly installed on the inner side wall of the chassis (1).

6. The coloring water tank for zinc-aluminum-magnesium alloy processing according to claim 1, characterized in that: The left side of the chassis (1) is fixedly connected to a drain pipe (101), and the inner wall of the drain pipe (101) is threaded with a sealing plug (102).

7. The coloring water tank for zinc-aluminum-magnesium alloy processing according to claim 4, characterized in that: The upper surface of the bracket (401) has two sliding holes (406), and a sliding rod (407) is slidably installed on the inner wall of each sliding hole (406).

8. The coloring water tank for zinc-aluminum-magnesium alloy processing according to claim 2, characterized in that: The two sets of through grooves (302) are located on the same vertical plane as a set of grooves (405).

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