A dipping device for dovetail clamps
Patent Information
- Application Number
- CN202521769014.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-20
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-08-20
AI Technical Summary
[0004]但浸漆过程中,放置架上部分燕尾夹会不小心掉落到浸漆箱内,使用过久后,容易堆积在浸漆箱内,影响到燕尾夹正常的浸漆操作,例如卡在放置架上,在进行对浸漆箱内取出掉落的燕尾夹,需要停止整体浸漆工作,人员通过捞网进行打捞,劳动量较大,且操作不便
[0012]本实用新型的有益效果:通过在浸漆箱的内部位于输送机的正下方设置引导板,引导板正下方设置引导台,引导台上设置底座支撑收纳板,并由气缸驱动底座带动收纳板,在引导板下方沿其长度方向滑动设置推送板,浸漆箱的一侧开设有与推送板相对的开口,与现有技术相比,本实用新型可实时将掉落的燕尾夹集中到收纳板上,并由推送板进行统一推送到开口处送出,无需人员人工通过捞网进行打捞,减轻了人员的劳动量,同时也解决了清理浸漆箱内掉落的燕尾夹整体工作需停机清理的问题,同时通过隔离罩和防护板配合输送泵的抽送对气缸进行一定的隔离防护,收纳板下设置遮挡板,进一步的,在收纳板间接被带动上移过程中,避免了此时浸漆箱内位于收纳板外部的燕尾夹流动到收纳板与引导台之间,在收纳板下移时卡住其位置。
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Figure CN224793835U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of dovetail clip dipping equipment, and in particular to a dipping device for dovetail clips. Background Technology
[0002] A binder clip, also known as a long-tail clip, is a type of metal clip-on stationery. It is characterized by its good elasticity, rust resistance, and corrosion resistance. It is commonly used for organizing office documents. Its structure consists of a "V"-shaped clip body made of metal spring wire and spring handles at both ends. It generates elasticity through the principle of metal shape recovery and can be reused.
[0003] Traditionally, the production process of dovetail clips requires dipping them in paint. The surface treatment of the dovetail clips involves dipping them in materials such as paint, anti-rust coatings, or oxide layers to improve their corrosion resistance. Generally, a rack containing un-dipped dovetail clips is hung on a conveyor and moved. The conveyor then sends the rack into the paint dipping tank, where it is completely submerged, and then it is sent out. This reduces the amount of manual painting work.
[0004] However, during the varnishing process, some of the dovetail clips on the placement rack may accidentally fall into the varnishing tank. After prolonged use, they tend to accumulate in the varnishing tank, affecting the normal varnishing operation of the dovetail clips. For example, if they get stuck on the placement rack, the entire varnishing operation needs to be stopped when removing the fallen dovetail clips from the varnishing tank. Personnel then need to retrieve them using a net, which is labor-intensive and inconvenient. Utility Model Content
[0005] The purpose of this invention is to overcome the shortcomings of the prior art and provide a varnishing device for dovetail clips.
[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a varnishing device for dovetail clips, comprising a varnishing tank and a conveyor mounted thereon for moving a placement rack, wherein a guide plate is provided inside the varnishing tank directly below the conveyor, a guide platform is provided below the guide plate, a through hole is provided on the upper side of the guide platform directly below the guide plate, a base is provided at the through hole, a storage plate is provided on the base, a cylinder is provided directly below the guide platform, the top end of the piston rod of the cylinder is connected to the lower side of the base, a pusher plate is slidably provided below the guide plate along its length, an opening is provided on one side of the varnishing tank opposite to the pusher plate, and a sealing plate is provided at the opening.
[0007] Preferably, motors are arranged opposite each other on the lower side of the guide plate, and the motors are covered with protective covers. The output shafts of the two sets of motors each pass through one end of the protective cover and are fitted with winding reels. Connecting ropes are wound on the winding reels, and the connecting ropes on the two sets of winding reels are respectively connected to the opposite sides of the push plate.
[0008] Preferably, guide rods are rotatably provided on opposite sides of the inner wall of the impregnation tank along its width direction, and the two sets of connecting ropes are connected to the push plate after passing over one set of guide rods.
[0009] Preferably, an isolation cover is provided at the bottom of the inside of the paint dipping tank, the isolation cover houses the cylinder inside it, and the isolation cover is located directly below the through hole. A protective plate is provided on the lower side of the base, and the protective plate is located outside the isolation cover. A shielding plate is provided on the lower side of each of the opposite ends of the storage plate.
[0010] Preferably, a partition plate is also provided on the bottom side of the inside of the impregnation tank. The partition plate is arranged along the length of the impregnation tank, and the upper side of the partition plate is connected to the lower side of the guide platform. A delivery pump is provided inside the isolation cover. The input end of the delivery pump is connected to a main pipe. One end of the main pipe passes through the isolation cover and is located between the isolation cover and the partition plate. A branch pipe is also provided at the connection between the main pipe and the input end of the delivery pump. One end of the branch pipe passes through the base and the storage plate. The output end of the delivery pump is connected to an output pipe. The end of the output pipe away from the delivery pump passes through the isolation cover, the partition plate and the guide platform in sequence and is located above the guide platform.
[0011] Preferably, the branch pipe is equipped with a solenoid valve, and the delivery pipe is equipped with a check valve.
[0012] The beneficial effects of this utility model are as follows: By setting a guide plate inside the paint impregnation tank directly below the conveyor, and a guide platform directly below the guide plate, a base supporting the collection plate is set on the guide platform, and the base is driven by a cylinder to move the collection plate. A pusher plate is slidably set below the guide plate along its length. An opening opposite the pusher plate is opened on one side of the paint impregnation tank. Compared with the prior art, this utility model can collect the fallen dovetail clips onto the collection plate in real time, and then push them to the opening for delivery by the pusher plate. There is no need for manual retrieval with a net, which reduces the workload of personnel. It also solves the problem that the entire process of cleaning the dovetail clips that have fallen into the paint impregnation tank needs to be stopped for cleaning. At the same time, the cylinder is isolated and protected by the isolation cover and protective plate in conjunction with the pumping pump. A baffle plate is set under the collection plate. Furthermore, during the process of the collection plate being indirectly moved upward, the dovetail clips located outside the collection plate inside the paint impregnation tank are prevented from flowing between the collection plate and the guide platform and getting stuck when the collection plate moves downward. Attached Figure Description
[0013] Figure 1 This is a structural schematic diagram illustrating a portion of the mechanism on the upper part of the paint dipping box in one embodiment of this utility model;
[0014] Figure 2This is a side sectional view of one embodiment of the present invention, used to show the internal and external mechanisms of the varnish dipping tank;
[0015] Figure 3 This is a cross-sectional view showing some of the internal mechanisms of the varnish dipping tank in one embodiment of the present invention;
[0016] Figure 4 This is an exploded view of one embodiment of the present invention, used to show part of the internal structure of the paint dipping tank after the side wall of the protective cover has been removed;
[0017] Figure 5 for Figure 4 Enlarged view of section A;
[0018] Figure 6 for Figure 4 Enlarged view of section B.
[0019] Reference numerals: 1. Impregnation tank; 2. Placement rack; 3. Conveyor; 4. Guide plate; 5. Guide platform; 6. Through hole; 7. Base; 8. Storage plate; 9. Cylinder; 10. Push plate; 11. Opening; 12. Sealing plate; 13. Motor; 14. Protective cover; 15. Winding reel; 16. Connecting rope; 17. Guide rod; 18. Isolation cover; 19. Protective plate; 20. Baffle plate; 21. Divider plate; 22. Conveying pump; 23. Main pipe; 24. Branch pipe; 25. Output pipe; 26. Switching solenoid valve; 27. Check valve. Detailed Implementation
[0020] The following description is only a preferred embodiment of the present utility model. The scope of protection is not limited to this embodiment. All technical solutions that fall within the scope of the present utility model should be protected by the present utility model. It should also be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of the present utility model should also be considered within the scope of protection of the present utility model.
[0021] It should be noted that in this document, relational terms such as first and second, or "connecting plate one, connecting plate two," are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations.
[0022] The directional terms mentioned in this embodiment, such as "up," "down," "left," and "right," are merely used to help those skilled in the art understand the relationships between various features or parts in conjunction with the accompanying drawings.
[0023] In this embodiment, unless otherwise explicitly specified and limited, the terms "connection" and "fixed" should be interpreted broadly. For example, "fixed" can be a fixed connection, a detachable connection, or an integral part; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0024] like Figures 1 to 6 As shown, a varnishing apparatus for dovetail clips includes a varnishing tank 1 and a conveyor 3 disposed above it for moving a placement rack 2. Inside the varnishing tank 1, directly below the conveyor 3, is a V-shaped guide plate 4 with its opening 11 facing downwards. Below the guide plate 4 is a guide platform 5. In this embodiment, as... Figure 3 As shown, the left and right ends of the upper side of the guide platform 5 are inclined towards the middle. The purpose of this is to prevent the dovetail clip from staying on the guide plate 4 and the left and right ends of the guide platform 5 for too long.
[0025] A through hole 6 is provided on the upper side of the guide platform 5, directly below the guide plate 4. The length of the through hole 6 is smaller than the length of the guide platform 5. A base 7 is provided at the through hole 6, and a storage plate 8 is provided on the base 7. The length of the storage plate 8 is the same as the length of the guide platform 5. A cylinder 9 is vertically provided at the bottom of the paint impregnation tank 1, directly below the guide platform 5. The top of the piston rod of the cylinder 9 is connected to the lower middle part of the base 7. An isolation cover 18 is fixed at the bottom of the paint dipping tank 1, directly below the through hole 6. The isolation cover 18 encloses the cylinder 9 inside. Rectangular protective plates 19 are arranged opposite each other on the lower side of the base 7. The two sets of protective plates 19 are located at the left and right ends of the outer side of the isolation cover 18, and their length is the same as that of the isolation cover 18. A baffle plate 20 is fixed at the lower side of the left and right ends of the storage plate 8. The lower end of the baffle plate 20 passes through the guide platform 5. The length of the baffle plate 20 is the same as that of the guide platform 5. The purpose is that when the guide plate 4 is moved upward, the baffle plate 20 can block the dovetail clip located on the guide platform 5 but outside the guide plate 4 from flowing to the bottom of the guide plate 4.
[0026] Inside the impregnation tank 1, two partition plates 21 are fixedly mounted on the bottom side. These two partition plates 21 are located on opposite sides of the two sets of shielding plates 20, arranged along the length of the impregnation tank 1. The upper side of the partition plates 21 is connected to the lower side of the guide platform 5. Inside the isolation cover 18, a conveying pump 22 is installed. The input end of the conveying pump 22 is connected to a main pipe 23. The front end of the main pipe 23 extends through the isolation cover 18 and is located between the isolation cover 18 and the partition plates 21. A branch pipe 24 is also installed at the connection point between the main pipe 23 and the input end of the conveying pump 22. The front end of the branch pipe 24 passes through the base 7 and the receiving plate 8. The upper side is flush with the upper middle part of the storage plate 8. It should be noted that several groups of branch pipes 24 can be set and distributed sequentially along the length of the guide platform 5. The output end of the delivery pump 22 is connected to the output pipe 25. The front end of the output pipe 25 passes through the isolation cover 18, the partition plate 21 and the guide platform 5 in sequence. It is located above the guide platform 5 and outside the range of the storage plate 8. At the left end of the guide platform 5, a solenoid valve 26 is set on the branch pipe 24 and a check valve 27 is set on the output pipe 25. The purpose is to facilitate personnel to control the opening and closing of the branch pipe 24 and to prevent the backflow of liquid flowing in the output pipe 25.
[0027] like Figures 4 to 5 As shown, a push plate 10 is slidably disposed below the guide plate 4 along its length. The lower side of the push plate 10 can fit against the upper side of the storage plate 8. An opening 11 opposite to the push plate 10 is provided on the right side of the paint impregnation tank 1. The opening 11 is rectangular. A sealing plate 12 is provided at the opening 11. In this embodiment, a threaded hole (not shown in the figure) is provided on the outer wall of the paint impregnation tank 1. A bolt (not shown in the figure) is threaded through the sealing plate 12 and connected to the threaded hole. A sealing ring (not shown in the figure) is also embedded around the outside of the opening 11.
[0028] Motors 13 are arranged opposite each other on the lower side of guide plate 4. Protective covers 14 are provided on the outside of motors 13. The output shafts of the two sets of motors 13 each pass through one end of the protective cover 14 and are fitted with winding reels 15. Connecting ropes 16 are wound on the winding reels 15. The connecting ropes 16 on the two sets of winding reels 15 are respectively connected to the front and rear sides of the upper end of push plate 10. Guide rods 17 are arranged horizontally along the width direction on the left and right sides of the inner wall of the paint impregnation tank 1. The two sets of connecting ropes 16 pass through a set of guide rods 17 and are connected to push plate 10. In this embodiment, a sealed bearing is provided where the output shaft of motor 13 passes through the protective cover 14. The purpose is to prevent liquid in paint impregnation tank 1 from flowing into the interior of protective cover 14 through the gap where the output shaft of motor 13 passes through the protective cover 14. It should be noted that the main pipe 23 and branch pipe 24 and output pipe 25 of the delivery pump 22 are all provided with sealing rings and sealing caps at their respective passages to prevent leakage.
[0029] The placement rack 2 with dovetail clips is moved by the conveyor 3 and immersed one by one into the varnish dipping tank 1 for varnish dipping. Some dovetail clips fall out of the placement rack 2 due to the flow of liquid in the varnish dipping tank 1 or their own loose fixation and fall into the varnish dipping tank 1. Under the guidance of the guide plate 4 and the two ends of the guide table 5, they enter the storage plate 8.
[0030] When cleaning the dovetail clips that have fallen into the impregnation tank 1, first activate cylinder 9. Cylinder 9 pushes base 7, which in turn moves the collection plate 8 upward toward guide plate 4, so that the upper left and right ends of the collection plate 8 fit against the lower left and right ends of the guide plate 4. This prevents external liquid from flowing into the space between the collection plate 8 and the guide plate 4. Simultaneously, the delivery pump 22 will start. The solenoid valve 26 on the branch pipe 24 is in the closed state, so the liquid from the delivery pump 22 will not flow through the branch pipe 24. During the upward movement of the collection plate 8, some liquid will enter through the gap between the base 7 and the through hole 6. Outside the isolation cover 18, the main pipe 23 sucks up the internal liquid and discharges it into the space on the guide platform 5. When the upper side of the receiving plate 8 is attached to the lower side of the guide plate 4, the switch solenoid valve 26 is opened, and the branch pipe 24 begins to flow, which also begins to transport the liquid located between the guide plate 4 and the receiving plate 8 until it is emptied. Then, the two sets of motors 13 start to rotate forward, and the push plate 10 is pulled to move towards the opening 11. At this time, the sealing plate 12 is opened, and the dovetail clips on the receiving plate 8 are pushed out by the push plate 10 through the opening 11, without the need for personnel to manually reach into the paint dipping tank 1 to retrieve it.
[0031] It should be noted that personnel can start the process at regular intervals.
[0032] The above embodiments are illustrative of the present invention and are not intended to limit the present invention. Any simple modifications to the present invention are within the protection scope of the present invention.
Claims
1. A varnishing apparatus for dovetail clips, comprising a varnishing tank (1) and a conveyor (3) disposed thereon for moving a placement rack (2), Its features are, Inside the paint impregnation tank (1), a guide plate (4) is provided directly below the conveyor (3), and a guide platform (5) is provided below the guide plate (4); The guide platform (5) has a through hole (6) located directly below the guide plate (4) on its upper side. A base (7) is provided at the through hole (6). A storage plate (8) is provided on the base (7). A cylinder (9) is provided directly below the guide platform (5). The top of the piston rod of the cylinder (9) is connected to the lower side of the base (7). A push plate (10) is slidably disposed below the guide plate (4) along its length direction. An opening (11) is provided on one side of the paint dipping tank (1) opposite to the push plate (10). A sealing plate (12) is provided at the opening (11).
2. The varnish-dipping device for dovetail clips according to claim 1, characterized in that, The guide plate (4) has motors (13) arranged opposite each other on its lower side. The motors (13) are covered with protective covers (14). The output shafts of the two sets of motors (13) each pass through one end of the protective cover (14) and are fitted with winding discs (15). Connecting ropes (16) are wound on the winding discs (15). The connecting ropes (16) on the two sets of winding discs (15) are respectively connected to the opposite sides of the push plate.
3. The varnish-dipping device for dovetail clips according to claim 2, characterized in that, The inner wall of the immersion tank (1) is provided with guide rods (17) on both sides of its width direction. The two sets of connecting ropes (16) are connected to the push plate (10) after passing around a set of guide rods (17).
4. The varnishing apparatus for dovetail clips according to claim 2, characterized in that, An isolation cover (18) is provided at the bottom of the inside of the paint dipping tank (1). The isolation cover (18) covers the cylinder (9) inside it and is located directly below the through hole (6). A protective plate (19) is provided on the lower side of the base (7) and is located outside the isolation cover (18). A shielding plate (20) is provided on the lower side of each of the opposite ends of the storage plate (8).
5. A varnish-dipping device for dovetail clips according to claim 4, characterized in that, A partition plate (21) is also provided on the bottom side of the inside of the impregnation tank (1). The partition plate (21) is arranged along the length of the impregnation tank (1), and the upper side of the partition plate (21) is connected to the lower side of the guide platform (5). A conveying pump (22) is provided inside the isolation cover (18). The input end of the conveying pump (22) is connected to a main pipe (23). One end of the main pipe (23) passes through the isolation cover (18) and is located between the isolation cover (18) and the guide platform (5). Between the partition plates (21), a branch pipe (24) is also provided at the connection between the main pipe (23) and the input end of the delivery pump (22). One end of the branch pipe (24) passes through the base (7) and the storage plate (8). The output end of the delivery pump (22) is connected to an output pipe (25). The end of the output pipe (25) away from the delivery pump (22) passes through the isolation cover (18), the partition plate (21), and the guide platform (5) in sequence and is located above the guide platform (5).
6. The varnish-dipping apparatus for dovetail clips according to claim 5, characterized in that, A solenoid valve (26) is provided on the branch pipe (24), and a check valve (27) is provided on the delivery pipe.