A kind of gluing device for improving production efficiency of new energy battery cap
Patent Information
- Application Number
- CN202521996280.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-17
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-09-17
AI Technical Summary
[0003]现有的涂胶装置在使用时存在一定的弊端,采用胶管存胶配合点胶机控制出胶量使用,出胶量不稳定且因点胶机内一直有气压存在,导致设备停机或异常报警时涂胶针头会频繁滴胶在产品流道内;需要清理产品流道及使用辅料辅助解决且频繁加胶导致员工工作量增加;人员利用率低,需要1人3机,浪费人力及公司财物,效率慢,给实际的使用过程带来了一定的不利影响,为此,我们提出一种提升新能源电池盖帽生产效率的涂胶装置
[0011]有益效果:与现有技术相比,本实用新型提供了一种提升新能源电池盖帽生产效率的涂胶装置,具备以下有益效果:该一种提升新能源电池盖帽生产效率的涂胶装置,使用隔膜泵配合稳压阀精准控制出胶量,使用不锈钢桶存胶,不需要频繁加胶,在使用生产过程中停机或设备异常报警时,针头不会滴胶,不需要频繁清理产品流道,不需要额外使用辅料进行辅助生产,减少员工工作量,人员利用率、设备效率以及工作效率均有显著提升,且降低生产成本,整个涂胶装置结构简单,操作方便,使用的效果相对于传统方式更好。
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Figure CN224793843U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of adhesive coating equipment technology, and in particular to an adhesive coating equipment for improving the production efficiency of new energy battery caps. Background Technology
[0002] The adhesive coating device is a supporting equipment used in the production of new energy battery caps to apply adhesive. It accurately coats various substrates with glue and is widely used in many industries such as electronics, automobile manufacturing, aerospace, and medical devices. With the continuous development of technology, people's requirements for adhesive coating devices are also getting higher and higher.
[0003] Existing adhesive coating devices have certain drawbacks. They rely on adhesive tubes to store adhesive and a dispensing machine to control the amount of adhesive dispensed. This results in unstable dispensing and frequent dripping of adhesive from the dispensing needle into the product flow channel when the equipment stops or malfunctions. This requires cleaning the product flow channel and using auxiliary materials, and the frequent addition of adhesive increases the workload of employees. Furthermore, the low personnel utilization rate, requiring one person to operate three machines, wastes manpower and company resources, and is inefficient, all of which negatively impact the actual use process. Therefore, we propose an adhesive coating device to improve the production efficiency of new energy battery caps. Utility Model Content
[0004] Technical problem solved: To address the shortcomings of existing technologies, this utility model provides a glue application device that improves the production efficiency of new energy battery caps. It uses a diaphragm pump in conjunction with a pressure regulating valve to precisely control the glue output, uses a stainless steel bucket for glue storage, eliminates the need for frequent glue additions, and prevents glue dripping from the needle during production shutdowns or equipment malfunction alarms. It also eliminates the need for frequent cleaning of product channels and additional auxiliary materials, reducing employee workload. The device significantly improves personnel utilization, equipment efficiency, and work efficiency, while also reducing production costs, effectively solving the problems in the background technology.
[0005] Technical Solution: To achieve the above objectives, the technical solution adopted by this utility model is as follows: A glue-applying device for improving the production efficiency of new energy battery caps, comprising a stainless steel glue storage tank, a cover plate positioned at the upper end of the stainless steel glue storage tank, a bracket installed on the cover plate, a diaphragm pump positioned on the bracket, a glue-drawing pipe connected between the diaphragm pump and the stainless steel glue storage tank, a pressure stabilizing valve installed on the outside of the diaphragm pump, a glue-discharge pipe connected to the diaphragm pump, a glue applicator connected to the end of the glue-discharge pipe, a glue-dispensing head provided at the front end of the glue applicator, and a mounting bracket positioned between the diaphragm pump and the pressure stabilizing valve.
[0006] Preferably, the glue applicator is equipped with a glue application drive assembly at its rear end, a glue application frame is installed on the outside of the glue applicator, a glue application controller is positioned inside the pressure stabilizing valve, and a movable cover is provided on the stainless steel glue storage tank at the front end of the cover plate, with a hinge provided between the cover plate and the movable cover.
[0007] Preferably, the glue applicator is equipped with a glue extraction monitoring component, a pressure monitoring component, a glue dispensing monitoring component, a PLC controller, an abnormal alarm component, a glue extraction control component, and a glue dispensing control component. The PLC controller is connected to the glue extraction monitoring component, the pressure monitoring component, the glue dispensing monitoring component, the abnormal alarm component, the glue extraction control component, and the glue dispensing control component.
[0008] Preferably, the rear end of the glue applicator is driven by a glue application drive assembly, the glue applicator is installed by a glue application frame, and the movable cover is opened and closed at the front end of the cover plate by a hinge.
[0009] Preferably, the output terminals of the glue extraction monitoring component, the pressure monitoring component, and the glue dispensing monitoring component are electrically connected to the input terminals of the PLC controller, and the output terminals of the PLC controller are electrically connected to the input terminals of the abnormal alarm component, the glue extraction control component, and the glue dispensing control component.
[0010] Preferably, the diaphragm pump draws adhesive from inside the stainless steel adhesive storage tank through the adhesive extraction tube, and the dispensing is controlled by a pressure regulating valve.
[0011] Beneficial Effects: Compared with the prior art, this utility model provides a glue coating device for improving the production efficiency of new energy battery caps, which has the following beneficial effects: This glue coating device for improving the production efficiency of new energy battery caps uses a diaphragm pump in conjunction with a pressure regulating valve to accurately control the glue output, uses a stainless steel bucket for glue storage, eliminates the need for frequent glue addition, and prevents glue dripping from the needle when the machine stops or the equipment alarms abnormally during production. It also eliminates the need for frequent cleaning of the product flow channel and the use of additional auxiliary materials to assist production, reducing the workload of employees. The utilization rate of personnel, equipment efficiency, and work efficiency are all significantly improved, and production costs are reduced. The entire glue coating device has a simple structure, is easy to operate, and has better performance than traditional methods. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure of a glue-coating device for improving the production efficiency of new energy battery caps according to this utility model.
[0013] Figure 2 This is a magnified structural diagram of point A in the adhesive coating device for improving the production efficiency of new energy battery caps according to this utility model.
[0014] Figure 3This is a schematic diagram of the adhesive coating controller in an adhesive coating device for improving the production efficiency of new energy battery caps according to this utility model.
[0015] Figure 4 This is a schematic diagram of the adhesive applicator in an adhesive applicator for improving the production efficiency of new energy battery caps according to this utility model.
[0016] In the diagram: 1. Stainless steel glue storage tank; 2. Hinge; 3. Bracket; 4. Dispensing head; 5. Glue applicator; 6. Glue applicator; 7. Glue applicator drive assembly; 8. Glue dispensing pipe; 9. Diaphragm pump; 10. Pressure regulating valve; 11. Glue extraction pipe; 12. Cover plate; 13. Movable cover; 14. Mounting bracket; 15. Glue applicator controller; 16. Glue extraction monitoring assembly; 17. Pressure monitoring assembly; 18. Glue dispensing monitoring assembly; 19. PLC controller; 20. Abnormal alarm assembly; 21. Glue extraction control assembly; 22. Glue dispensing control assembly. Detailed Implementation
[0017] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings and specific embodiments. However, those skilled in the art will understand that the embodiments described below are only some embodiments of this utility model, not all embodiments, and are only used to illustrate this utility model, and should not be regarded as limiting the scope of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model. Where specific conditions are not specified in the embodiments, conventional conditions or conditions recommended by the manufacturer shall be followed. Where the manufacturers of reagents or instruments are not specified, they are all conventional products that can be purchased commercially.
[0018] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0019] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0020] like Figure 1-4 As shown, a glue-applying device for improving the production efficiency of new energy battery caps includes a stainless steel glue storage tank 1. A cover plate 12 is positioned at the upper end of the stainless steel glue storage tank 1. A bracket 3 is installed on the cover plate 12. A diaphragm pump 9 is positioned on the bracket 3. A glue extraction tube 11 is connected between the diaphragm pump 9 and the stainless steel glue storage tank 1. A pressure regulating valve 10 is installed on the outside of the diaphragm pump 9. A glue outlet tube 8 is connected to the diaphragm pump 9. A glue applicator 6 is connected to the end of the glue outlet tube 8. A glue dispensing head 4 is set at the front end of the glue applicator 6. A mounting bracket 14 is positioned between the diaphragm pump 9 and the pressure regulating valve 10. The diaphragm pump and the pressure regulating valve are used to accurately control the glue dispensing amount. The use of a stainless steel tank for glue storage eliminates the need for frequent glue addition. When the machine stops or the equipment alarms abnormally during production, the needle will not drip glue. Frequent cleaning of the product flow channel is not required. No additional auxiliary materials are needed for production. The workload of employees is reduced, and the utilization rate of personnel, equipment efficiency, and work efficiency are significantly improved, while reducing production costs.
[0021] Furthermore, a glue application drive assembly 7 is installed at the rear end of the glue applicator 6, a glue application rack 5 is installed on the outside of the glue applicator 6, a glue application controller 15 is positioned inside the pressure stabilizing valve 10, and a movable cover 13 is provided on the stainless steel glue storage tank 1 at the front end of the cover plate 12, and a hinge 2 is provided between the cover plate 12 and the movable cover 13.
[0022] Furthermore, the glue application controller 15 is equipped with a glue extraction monitoring component 16, a pressure monitoring component 17, a glue dispensing monitoring component 18, a PLC controller 19, an abnormal alarm component 20, a glue extraction control component 21, and a glue dispensing control component 22. The PLC controller 19 is connected to the glue extraction monitoring component 16, the pressure monitoring component 17, the glue dispensing monitoring component 18, the abnormal alarm component 20, the glue extraction control component 21, and the glue dispensing control component 22.
[0023] Furthermore, the rear end of the glue applicator 6 is driven by the glue application drive assembly 7, the glue applicator 6 is installed by the glue application frame 5, and the movable cover 13 is opened and closed at the front end of the cover plate 12 by the hinge 2.
[0024] Furthermore, the output terminals of the glue extraction monitoring component 16, the pressure monitoring component 17, and the glue dispensing monitoring component 18 are electrically connected to the input terminals of the PLC controller 19, and the output terminals of the PLC controller 19 are electrically connected to the input terminals of the abnormal alarm component 20, the glue extraction control component 21, and the glue dispensing control component 22.
[0025] Furthermore, the diaphragm pump 9 draws adhesive from the inside of the stainless steel adhesive storage tank 1 through the adhesive extraction pipe 11, and controls the adhesive discharge through the pressure regulating valve 10.
[0026] Working Principle: This utility model includes a stainless steel glue storage tank 1, a hinge 2, a bracket 3, a glue dispensing head 4, a glue applicator 5, a glue applicator 6, a glue application drive assembly 7, a glue dispensing tube 8, a diaphragm pump 9, a pressure stabilizing valve 10, a glue extraction tube 11, a cover plate 12, a movable cover 13, a mounting bracket 14, a glue application controller 15, a glue extraction monitoring assembly 16, a pressure monitoring assembly 17, a glue dispensing monitoring assembly 18, a PLC controller 19, an abnormal alarm assembly 20, a glue extraction control assembly 21, and a glue dispensing control assembly 22. It uses a diaphragm pump in conjunction with a pressure stabilizing valve to precisely control the glue dispensing volume. The use of a stainless steel tank for glue storage eliminates the need for frequent glue replenishment. During production, if the machine stops or an equipment malfunctions and alarms, the needle will not drip glue. Frequent cleaning of the product flow channel is unnecessary, and no additional auxiliary materials are required for production. This reduces employee workload, significantly improving personnel utilization, equipment efficiency, and work efficiency, while also lowering production costs.
[0027] It should be noted that, in this document, relational terms such as first and second (number one, number two), etc., are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A glue-applying device for improving the production efficiency of caps for new energy batteries, comprising a stainless steel glue storage tank (1), characterized in that: The stainless steel glue storage tank (1) has a cover plate (12) positioned at the upper end. A bracket (3) is installed on the cover plate (12). A diaphragm pump (9) is positioned on the bracket (3). A glue extraction pipe (11) is connected between the diaphragm pump (9) and the stainless steel glue storage tank (1). A pressure stabilizing valve (10) is installed on the outside of the diaphragm pump (9). A glue outlet pipe (8) is connected to the diaphragm pump (9). A glue applicator (6) is connected to the end of the glue outlet pipe (8). A glue dot (4) is provided at the front end of the glue applicator (6). A mounting bracket (14) is positioned between the diaphragm pump (9) and the pressure stabilizing valve (10).
2. The adhesive coating device for improving the production efficiency of new energy battery caps according to claim 1, characterized in that: The glue applicator (6) is equipped with a glue application drive assembly (7) at its rear end. A glue applicator frame (5) is installed on the outside of the glue applicator (6). A glue applicator controller (15) is positioned inside the pressure stabilizing valve (10). A movable cover (13) is provided on the stainless steel glue storage tank (1) at the front end of the cover plate (12). A hinge (2) is provided between the cover plate (12) and the movable cover (13).
3. The adhesive coating device for improving the production efficiency of new energy battery caps according to claim 2, characterized in that: The glue applicator (15) is equipped with a glue extraction monitoring component (16), a pressure monitoring component (17), a glue dispensing monitoring component (18), a PLC controller (19), an abnormal alarm component (20), a glue extraction control component (21), and a glue dispensing control component (22). The PLC controller (19) is connected to the glue extraction monitoring component (16), the pressure monitoring component (17), the glue dispensing monitoring component (18), the abnormal alarm component (20), the glue extraction control component (21), and the glue dispensing control component (22).
4. The adhesive coating device for improving the production efficiency of new energy battery caps according to claim 2, characterized in that: The rear end of the glue applicator (6) is driven by the glue application drive assembly (7), the glue applicator (6) is installed by the glue application frame (5), and the movable cover (13) is opened and closed at the front end of the cover plate (12) by the hinge (2).
5. The adhesive coating device for improving the production efficiency of new energy battery caps according to claim 3, characterized in that: The output terminals of the glue extraction monitoring component (16), pressure monitoring component (17) and glue dispensing monitoring component (18) are electrically connected to the input terminal of the PLC controller (19), and the output terminal of the PLC controller (19) is electrically connected to the input terminal of the abnormal alarm component (20), glue extraction control component (21) and glue dispensing control component (22).
6. The adhesive coating device for improving the production efficiency of new energy battery caps according to claim 1, characterized in that: The diaphragm pump (9) draws glue from the inside of the stainless steel glue storage tank (1) through the glue extraction pipe (11) and controls the glue discharge through the pressure stabilizing valve (10).