A UV glue curing device
Patent Information
- Application Number
- CN202522362899.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-07
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-07
AI Technical Summary
在湿化罐的制造或维护过程中,UV固化能够通过紫外线光源使涂层在极短时间内固化,从而增强其抗湿气、抗腐蚀等性能,在对其固化前需要对其检测装配后送入输送带,在固化完成后,需要人工将其与输送带分离后转移至收料位或者其余输送带上进行下一工艺的加工,人工转移增加了额外的时间消耗,会导致生产周期延长,造成生产效率的下降,导致单位时间内的产出量较低
[0014]与现有技术相比,本实用新型的有益效果是:通过调整架、调整螺杆、升降横梁和滑杆组成的升降机构,可方便地调整升降架上UV灯源模组的高度,从而根据不同规格湿化罐或固化要求,灵活调整紫外线照射距离,优化固化效果;分离部的旋转轴通过传动皮带组件与输送带滚筒传动连接,旋转轴外侧的横杆在重力作用下可上下运动,当旋转轴带动空心管朝下时,横杆能水平将湿化罐从输送带上推下,实现自动分离,且横杆底部接触湿化罐时滑动杆可缩回空心管,防止压伤工件;设备架一端设置支撑板,其上的无轴气缸在红外线传感器检测到湿化罐被推至支撑板顶部的信号后,由控制器控制带动推料板将湿化罐推向一侧输送加工工位,同时挡料板封堵输送带端部,防止湿化罐进入推料板后方,实现物料自动切换位置输送,避免人工手动搬运。
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Figure CN224793902U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of humidification tank processing technology, specifically a UV adhesive curing device. Background Technology
[0002] The use of UV curing technology in humidification tank processing can help improve the durability and adhesion of surface coatings, and is commonly used for curing paints, inks, or adhesives. During the manufacturing or maintenance of humidification tanks, UV curing uses ultraviolet light to cure the coating in a very short time, thereby enhancing its resistance to moisture and corrosion. Before curing, the tank needs to be inspected and assembled before being fed onto a conveyor belt. After curing, it needs to be manually separated from the conveyor belt and transferred to a receiving position or another conveyor belt for the next process. This manual transfer adds extra time consumption, leading to longer production cycles, reduced production efficiency, and lower output per unit time. Utility Model Content
[0003] The purpose of this invention is to provide a UV adhesive curing device to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a UV adhesive curing device, comprising:
[0005] The equipment frame has a conveyor belt installed in the middle for transporting the humidification tank;
[0006] A curing chamber is fixed to the middle of the equipment frame, and UV lamp source modules are installed inside the curing chamber and in the middle of the conveyor belt.
[0007] The separation section is located at one end of the equipment frame. The separation section includes a rotating shaft and a shaftless cylinder. The rotating shaft is connected to the conveyor belt. A crossbar is slidably provided on the outer side of the rotating shaft in a direction perpendicular to the axis of the rotating shaft for separating the humidification tank from the conveyor belt.
[0008] Preferably, the conveyor belt has a mesh structure, and the equipment frame has two rollers inside that drive the conveyor belt to rotate.
[0009] Preferably, a support frame is fixedly connected to the inner side of the equipment frame and located in the middle of the conveyor belt.
[0010] Preferably, the curing chamber is provided with material channels at both ends, and baffles are adjustablely installed at the ends of the material channels.
[0011] Preferably, an adjustment frame is fixedly connected inside the curing chamber, an adjustment screw is threadedly connected to the middle of the adjustment frame, a lifting beam is rotatably connected to the bottom of the adjustment screw, a slide rod that slides with the lifting beam is fixedly connected to the bottom of the adjustment frame, a lifting frame is fixedly connected to the bottom of the lifting beam, the UV lamp source module is fixedly connected to the middle of the lifting frame and the support frame, a heat dissipation box is fixedly connected to the top of the curing chamber, and cooling fans are installed on the top of the heat dissipation box and the side of the equipment frame.
[0012] Preferably, the rotating shaft is rotatably mounted above the end of the equipment frame, and the end of the rotating shaft is connected to the roller of the conveyor belt via a transmission belt assembly. Two hollow tubes are fixedly connected to the outside of the rotating shaft, and sliding rods are slidably connected inside the hollow tubes. The crossbar is fixedly connected to the end of the sliding rods.
[0013] Preferably, a support plate is fixed to one end of the equipment frame, a shaftless cylinder is fixed to one end of the top of the support plate, an infrared sensor is fixed to one side of the shaftless cylinder via a bracket, a pusher plate is fixed to the slider of the shaftless cylinder, and a baffle plate for blocking the conveyor belt is fixed to the end of the pusher plate.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: the lifting mechanism composed of the adjusting frame, adjusting screw, lifting crossbeam and sliding rod can easily adjust the height of the UV lamp source module on the lifting frame, thereby flexibly adjusting the ultraviolet irradiation distance according to different specifications of humidification tanks or curing requirements, and optimizing the curing effect; the rotating shaft of the separation part is connected to the conveyor belt roller through the transmission belt assembly, and the crossbar on the outside of the rotating shaft can move up and down under the action of gravity. When the rotating shaft drives the hollow tube downward, the crossbar can push the humidification tank horizontally off the conveyor belt to achieve automatic separation. When the bottom of the crossbar contacts the humidification tank, the sliding rod can retract the hollow tube to prevent damage to the workpiece; a support plate is set at one end of the equipment frame. After the infrared sensor detects the signal that the humidification tank is pushed to the top of the support plate, the shaftless cylinder on it is controlled by the controller to drive the pusher plate to push the humidification tank to one side of the conveying processing station. At the same time, the baffle plate blocks the end of the conveyor belt to prevent the humidification tank from entering behind the pusher plate, realizing automatic material switching and conveying, avoiding manual handling. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the pusher plate structure of this utility model;
[0017] Figure 3 This is a schematic diagram of the conveyor belt structure of this utility model;
[0018] Figure 4This is a schematic diagram of the lifting frame of this utility model;
[0019] Figure 5 This is a schematic diagram of the sliding rod of this utility model.
[0020] In the diagram: 1. Equipment frame; 2. Conveyor belt; 3. Curing box; 4. Baffle; 5. Heat dissipation box; 6. Lifting frame; 7. Infrared sensor; 8. Adjusting screw; 9. Adjusting frame; 10. Lifting beam; 11. UV lamp source module; 12. Transmission belt assembly; 13. Rotating shaft; 14. Hollow tube; 15. Sliding rod; 16. Crossbar; 17. Support frame; 18. Support plate; 19. Shaftless cylinder; 20. Pusher plate; 21. Baffle plate. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1 , 2 As shown in Figures 3, 4, and 5, this utility model provides a technical solution: a UV adhesive curing device, comprising: an equipment frame 1, a conveyor belt 2 for conveying a humidification tank is installed in the middle of the equipment frame 1; a curing box 3 is fixedly connected to the middle of the equipment frame 1, and a UV lamp source module 11 is installed inside the curing box 3 and in the middle of the conveyor belt 2; a separation part is placed at one end of the equipment frame 1, the separation part includes a rotating shaft 13 and a shaftless cylinder 19, the rotating shaft 13 is connected to the conveyor belt 2, and a crossbar 16 is slidably arranged on the outer side of the rotating shaft 13 along a direction perpendicular to the axis of the rotating shaft 13 for separating the humidification tank from the conveyor belt 2.
[0023] It should be noted that in this embodiment, a controller and a corresponding operation panel are provided. The humidification tank to be cured is placed on top of the conveyor belt 2. The conveyor belt 2 transports the humidification tank forward, so that the humidification tank enters the interior of the curing chamber 3. The interior of the curing chamber 3 is irradiated by the UV lamp source module 11. The UV lamp source module emits ultraviolet radiation through its built-in ultraviolet light source (such as high-pressure mercury lamp, LED lamp, etc.). This ultraviolet radiation can be used to cure the humidification tank. After curing, the conveyor belt 2 transports the humidification tank forward to the end. The rotating shaft 13 pushes it to the top of the support plate 18 through the crossbar 16. The shaftless cylinder 19 pushes it to the other conveying and processing station through the pusher plate 20.
[0024] In one embodiment, the conveyor belt 2 has a mesh structure, and two rollers that drive the conveyor belt 2 to rotate are rotatably installed inside the equipment frame 1.
[0025] It should be noted that, in this embodiment, a drive motor is installed inside the equipment frame 1. The drive motor drives one of the rollers to rotate, and the two rollers drive the conveyor belt 2 to rotate, thereby practicing the conveying of materials.
[0026] In one embodiment, both ends of the curing chamber 3 are provided with material channels, and baffles 4 can be adjusted and installed at the ends of the material channels.
[0027] It should be noted that in this embodiment, the baffle 4 has elongated through holes on both sides, and the curing box 3 is threaded with bolts on one side. The bolts pass through the through holes and are used to press and fix the baffle 4, thereby adjusting the height of the baffle 4.
[0028] In one embodiment, a support frame 17 is fixedly connected to the inner side of the equipment frame 1 and located in the middle of the conveyor belt 2; an adjustment frame 9 is fixedly connected inside the curing box 3, an adjustment screw 8 is threadedly connected to the middle of the adjustment frame 9, a lifting beam 10 is rotatably connected to the bottom of the adjustment screw 8, a slide rod that slides with the lifting beam 10 is fixedly connected to the bottom of the adjustment frame 9, a lifting frame 6 is fixedly connected to the bottom of the lifting beam 10, a UV lamp source module 11 is fixedly connected to the middle of the lifting frame 6 and the support frame 17, a heat dissipation box 5 is fixedly connected to the top of the curing box 3, and cooling fans are installed on the top of the heat dissipation box 5 and the side of the equipment frame 1.
[0029] It should be noted that in this embodiment, both the support frame 17 and the UV lamp source module 11 in the middle of the lifting frame 6 face the workpiece. When the height of the lifting frame 6 needs to be adjusted, the heat sink 5 is rotated upward to open, and the rotating adjusting screw 8 drives the lifting beam 10 to move up and down along the slide bar at the bottom of the adjusting frame 9. The lifting beam 10 drives the lifting frame 6 to move up and down, so that the height of the UV lamp source module 11 can be adjusted through the lifting frame 6.
[0030] In one embodiment, the rotating shaft 13 is rotatably mounted above the end of the equipment frame 1. The end of the rotating shaft 13 is connected to the roller of the conveyor belt via the transmission belt assembly 12. Two hollow tubes 14 are fixedly connected to the outside of the rotating shaft 13. A sliding rod 15 is slidably connected inside the hollow tube 14. A crossbar 16 is fixedly connected to the end of the sliding rod 15.
[0031] It should be noted that in this embodiment, the roller drives the small pulley to rotate via the large pulley and belt. The small pulley drives the rotating shaft 13 to rotate, and the rotating shaft 13 drives the hollow tube 14 and the sliding rod 15 to rotate. The sliding rod 15 drives the crossbar 16 to rotate. When the rotating shaft 13 drives the hollow tube 14 downward, under the action of gravity, the crossbar 16 moves downward, which can horizontally push the humidification tank forward. Furthermore, when the bottom of the crossbar 16 contacts the humidification tank, the sliding rod 15 can retract into the hollow tube 14 to prevent the crossbar 16 from damaging the bottom workpiece.
[0032] In one embodiment, a support plate 18 is fixedly connected to one end of the equipment frame 1, a shaftless cylinder 19 is fixedly connected to one end of the top of the support plate 18, an infrared sensor 7 is fixedly connected to one side of the shaftless cylinder 19 via a bracket, a pusher plate 20 is fixedly connected to the slider of the shaftless cylinder 19, and a baffle plate 21 for blocking the conveyor belt 2 is fixedly connected to the end of the pusher plate 20.
[0033] It should be noted that in this embodiment, the feeding of the humidification tank requires manual inspection before feeding. The conveying speed of the conveyor belt 2 is relatively slow and the gap between the workpieces is relatively large. When the crossbar 16 pushes the humidification tank from the top of the conveyor belt 2 to the top of the support plate 18, the infrared sensor 7 detects the corresponding signal. When the controller receives the corresponding signal, the controller controls the shaftless cylinder 19 to drive the pusher plate 20 to move in a direction perpendicular to the movement direction of the conveyor belt 2, thereby pushing the humidification tank to one side. During this period, the baffle plate 21 blocks the end of the conveyor belt 2 to prevent the humidification tank from entering behind the pusher plate 20.
[0034] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0035] Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first," "second," "third," or "fourth" may explicitly or implicitly include at least one of those features.
[0036] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A UV adhesive curing device, characterized in that: include: Equipment frame (1), with a conveyor belt (2) for conveying the humidification tank installed in the middle of the equipment frame (1); A curing box (3) is fixed to the middle of the equipment frame (1). UV lamp source modules (11) are installed inside the curing box (3) and in the middle of the conveyor belt (2). The separation section is located at one end of the equipment frame (1). The separation section includes a rotating shaft (13) and a shaftless cylinder (19). The rotating shaft (13) is connected to the conveyor belt (2) for transmission. A crossbar (16) is slidably provided on the outer side of the rotating shaft (13) in a direction perpendicular to the axis of the rotating shaft (13) for separating the humidification tank from the conveyor belt (2).
2. The UV adhesive curing device according to claim 1, characterized in that: The conveyor belt (2) has a mesh structure, and the equipment frame (1) has two rollers inside that drive the conveyor belt (2) to rotate.
3. The UV adhesive curing device according to claim 1, characterized in that: A support frame (17) is fixedly connected to the inner side of the equipment frame (1) and in the middle of the conveyor belt (2).
4. The UV adhesive curing device according to claim 1, characterized in that: Both ends of the curing box (3) are provided with material channels, and baffles (4) can be adjusted and installed at the ends of the material channels.
5. The UV adhesive curing device according to claim 1, characterized in that: An adjustment frame (9) is fixedly connected inside the curing box (3). An adjustment screw (8) is threadedly connected to the middle of the adjustment frame (9). A lifting beam (10) is rotatably connected to the bottom of the adjustment screw (8). A sliding rod that slides with the lifting beam (10) is fixedly connected to the bottom of the adjustment frame (9). A lifting frame (6) is fixedly connected to the bottom of the lifting beam (10). The UV lamp source module (11) is fixedly connected to the middle of the lifting frame (6) and the support frame (17). A heat dissipation box (5) is fixedly connected to the top of the curing box (3). A cooling fan is installed on the top of the heat dissipation box (5) and the side of the equipment frame (1).
6. The UV adhesive curing apparatus according to claim 1, characterized in that: The rotating shaft (13) is rotatably mounted above the end of the equipment frame (1). The end of the rotating shaft (13) is connected to the roller of the conveyor belt via a transmission belt assembly (12). Two hollow tubes (14) are fixedly connected to the outside of the rotating shaft (13). A sliding rod (15) is slidably connected inside the hollow tube (14). The crossbar (16) is fixedly connected to the end of the sliding rod (15).
7. The UV adhesive curing apparatus according to claim 1, characterized in that: One end of the equipment frame (1) is fixedly connected to a support plate (18), and one end of the top of the support plate (18) is fixedly connected to a shaftless cylinder (19). An infrared sensor (7) is fixedly connected to one side of the shaftless cylinder (19) via a bracket. A pusher plate (20) is fixedly connected to the slider of the shaftless cylinder (19), and a baffle plate (21) for blocking the conveyor belt (2) is fixedly connected to the end of the pusher plate (20).