Photovoltaic panel pyrolysis material multi-stage screening machine with automatic clogging removal function
Patent Information
- Application Number
- CN202522119874.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-30
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-09-30
AI Technical Summary
[0004]而考虑到现有的光伏板热解料多级筛分机在使用时,由于光伏板热解料的尺寸颗粒不同,使得光伏板热解料在筛分的过程中,容易使得一些与筛网孔径大小接近的物料卡堵在筛网孔内,从而使得筛网长时间工作后,造成筛网孔径堵塞过多,降低多级筛分机的筛分效率和筛分效果
[0014]本实用新型的有益效果:该一种带自动清堵功能的光伏板热解料多级筛分机,通过设置的筛分机构和牵引机构,使得牵引杆能够牵引金属丝,实现金属丝的拉紧和放松效果,进而使得金属丝在放松时,堵塞的物料会发生脱落,从而使得多级筛分机的筛分效果和筛分效率提高,另外,通过设置的缓冲机构,使得热解料在掉落到框体上的金属丝上时,能够产生缓冲作用,避免金属丝受到的冲击力过大产生断裂松动的情况,从而进一步提高多级筛分机的使用寿命和使用效果。
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Figure CN224793941U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of photovoltaic panel technology, specifically to a multi-stage screening machine for photovoltaic panel pyrolysis material with automatic unblocking function. Background Technology
[0002] A photovoltaic (PV) panel, also known as a solar photovoltaic panel, is a power generation device that uses solar cells as its core and is encapsulated with components such as glass, EVA film, and a backsheet. It utilizes the photovoltaic effect to directly convert solar energy into electrical energy. Its core function is to convert clean, renewable solar energy into directly usable electricity. PV panel pyrolysis material refers to the collective term for various recyclable materials separated and extracted from discarded PV panels through pyrolysis technology after the panels have reached the end of their service life. Its main components include pyrolyzed glass particles, metals, silicon materials, and pyrolytic resins.
[0003] A multi-stage screening machine for photovoltaic panel pyrolysis materials is a specialized device for particle size classification and screening of materials produced after photovoltaic panel pyrolysis. This equipment typically consists of a screen box, multiple layers of screens, a vibrator, and damping springs. Its working principle involves the vibrator generating vibrations, causing the material to undergo continuous throwing motion on an inclined screen surface. Particles smaller than the screen openings pass through and fall, achieving material classification. Its function is to efficiently and accurately classify glass particles, silicon powder, metal particles, and other materials in photovoltaic panel pyrolysis materials according to different particle sizes, providing high-quality materials for subsequent resource recycling.
[0004] However, considering that existing photovoltaic panel pyrolysis material multi-stage screening machines are in use, due to the different particle sizes of photovoltaic panel pyrolysis material, some materials with a size close to that of the screen mesh are easily stuck in the screen mesh during the screening process. As a result, after the screen has been working for a long time, the screen mesh will be too clogged, reducing the screening efficiency and screening effect of the multi-stage screening machine. Utility Model Content
[0005] The purpose of this invention is to provide a multi-stage screening machine for photovoltaic panel pyrolysis material with automatic unblocking function.
[0006] To achieve this objective, the present invention adopts the following technical solution: A multi-stage screening machine for photovoltaic panel pyrolysis material with automatic unblocking function is provided, including a support frame, a box, a screening mechanism and a buffer mechanism. The box is fixedly installed on the support frame, the screening mechanism is fixedly installed on the inner side of the box, the screening mechanism is used to screen the material, and the buffer mechanism is used to buffer the screening mechanism. The screening mechanism includes a frame, two sets of metal wires, two traction mechanisms, and a drive mechanism. The frame is slidably mounted on a buffer mechanism. One end of each set of metal wires is fixed to the frame, and the other end of each set penetrates the frame. The two sets of metal wires are distributed along the longitudinal and transverse directions of the frame, respectively. The two traction mechanisms are used to pull the two sets of metal wires, and the drive mechanism is used to move the two traction mechanisms. By using two sets of metal wires in different directions, the two sets of metal wires can perform screening when taut, and when relaxed, they can cause material stuck between the two sets of metal wires to fall off.
[0007] Furthermore, each traction mechanism includes a traction rod and a fixing plate. The fixing plate is fixedly installed on the frame, and a through groove is provided on the fixing plate. The traction rod is slidably installed on the inside of the through groove through a cylindrical rod, and the bottom of the traction rod is fixedly connected to the other end of the metal wire.
[0008] Furthermore, each traction mechanism also includes a movable block. A T-slot is provided on the frame, and the movable block is slidably mounted inside the T-slot. The movable block is hinged to the cylindrical rod via a hinged rod. The movement of the movable block drives the cylindrical rod and the traction rod to move, thereby tractioning the metal wire.
[0009] Furthermore, the drive mechanism includes threaded rod one and threaded rod two. Threaded rod one is rotatably mounted on the frame via a support plate and is threadedly connected to a moving block. Threaded rod two is rotatably mounted on the support plate and is threadedly connected to another moving block.
[0010] Furthermore, the drive mechanism also includes bevel gear one and bevel gear two. Bevel gear one is fixedly mounted on threaded rod one and fixedly connected, while bevel gear two is fixedly mounted on threaded rod two and meshes with bevel gear one. Through the meshing action of bevel gear one and bevel gear two, when threaded rod one rotates, it can drive threaded rod two to rotate, thereby simultaneously pulling the two sets of metal wires.
[0011] Furthermore, the drive mechanism also includes a motor, which is fixedly mounted on the frame, and the output shaft of the motor is fixedly connected to the threaded rod.
[0012] Furthermore, the buffer mechanism includes an L-shaped plate and a connecting rod. The L-shaped plate is fixedly installed inside the housing, and a guide groove is provided on the L-shaped plate. The frame is slidably installed inside the guide groove via a sliding rod. The connecting rod is fixedly installed on the sliding rod, and the connecting rod and the L-shaped plate are connected by a spring. Through the elastic force of the spring, a reaction force is generated on the connecting rod, thereby providing a buffering effect on the frame.
[0013] Furthermore, the buffer mechanism also includes a damper, which is fixedly mounted on the L-shaped plate, and the top of the damper is fixedly connected to the connecting rod. The damper slows down the movement speed of the connecting rod, reducing the impact force of the connecting rod on the spring and the L-shaped plate.
[0014] The beneficial effects of this utility model are as follows: This multi-stage screening machine for photovoltaic panel pyrolysis material with automatic unblocking function, through the setting of screening mechanism and traction mechanism, enables the traction rod to pull the metal wire, realizing the tensioning and relaxation effect of the metal wire. In this way, when the metal wire is relaxed, the blocked material will fall off, thereby improving the screening effect and screening efficiency of the multi-stage screening machine. In addition, through the setting of buffer mechanism, when the pyrolysis material falls onto the metal wire on the frame, it can generate a buffering effect, avoiding the metal wire from breaking or loosening due to excessive impact force, thereby further improving the service life and performance of the multi-stage screening machine. Attached Figure Description
[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the embodiments of this utility model will be briefly introduced below.
[0016] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the internal structure of the box of this utility model; Figure 3 This is a schematic cross-sectional view of the box structure of this utility model; Figure 4 This is a bottom view of the screening mechanism of this utility model; Figure 5 This is a schematic diagram of the main structure of the traction rod of this utility model; Figure 6 This is a bottom view of the frame structure of this utility model; Figure 7 For the present utility model Figure 4 Enlarged structural diagram of section A; Figure 8 This is a schematic diagram of the disassembled structure of the buffer mechanism of this utility model.
[0017] In the diagram: 1. Support frame; 2. Box body; 3. Screening mechanism; 31. Frame; 32. Metal wire; 33. Traction mechanism; 331. Traction rod; 332. Fixing plate; 333. Cylindrical rod; 334. Through groove; 335. Hinge rod; 336. Moving block; 337. T-slot; 34. Drive mechanism; 341. Threaded rod one; 342. Bevel gear one; 343. Bevel gear two; 344. Threaded rod two; 345. Support plate; 346. Motor; 4. Buffer mechanism; 41. Slide rod; 42. L-shaped plate; 43. Connecting rod; 44. Guide groove; 45. Spring; 46. Damper. Detailed Implementation
[0018] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.
[0019] The accompanying drawings are for illustrative purposes only and are schematic diagrams, not actual images. They should not be construed as limiting the scope of this patent. To better illustrate the embodiments of this utility model, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual dimensions of the product. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings.
[0020] Reference Figures 1 to 3 The diagram shows a multi-stage screening machine for photovoltaic panel pyrolysis material with automatic unblocking function. It includes a support frame 1, a box 2, a screening mechanism 3, and a buffer mechanism 4. The box 2 is fixedly installed on the support frame 1. Pyrolysis material is poured into the box 2 for screening. The screening mechanism 3 is fixedly installed on the inner side of the box 2. The screening mechanism 3 is used to screen the material. Multiple screening mechanisms 3 are provided to enable multi-stage screening of pyrolysis material. The buffer mechanism 4 is used to buffer the screening mechanism 3, thereby reducing the impact force on the screening mechanism 3.
[0021] Reference Figure 2 and Figure 4Specifically, the screening mechanism 3 includes a frame 31, two sets of metal wires 32, two traction mechanisms 33, and a drive mechanism 34. The frame 31 is slidably mounted on the buffer mechanism 4. Multiple frames 31 are provided, and each frame 31 is provided with two sets of metal wires 32. The number of strands of the metal wires 32 on each frame 31 is different, so that the gap between the two sets of metal wires 32 on each frame 31 is different, thereby achieving the screening effect of pyrolysis material. One end of each set of metal wires 32 is fixedly mounted on the frame 31, and the other end of each set of metal wires 32 passes through the frame 31. By tightening the other end of the metal wires 32, the gap between the two sets of metal wires 32 can perform the screening function. When the other end of the metal wire 32 is relaxed, the gap between the two sets of metal wires 32 increases, causing the blocked material to fall off. The two sets of metal wires 32 are distributed along the longitudinal and transverse directions of the frame 31, respectively. By setting the two sets of metal wires 32 in different directions, pores for screening materials can be formed between the two sets of metal wires 32. The two traction mechanisms 33 are used to pull the two sets of metal wires 32, thereby causing the two sets of metal wires 32 to produce tension and relaxation. The drive mechanism 34 is used to drive the two traction mechanisms 33 to move. Through the setting of the drive mechanism 34, the two traction mechanisms 33 can be moved at the same time, thereby simultaneously causing the two sets of metal wires 32 to produce tension and relaxation effects.
[0022] Reference Figures 4 to 6 More specifically, each traction mechanism 33 includes a traction rod 331 and a fixing plate 332. The fixing plate 332 is fixedly installed on the frame 31, and a through groove 334 is provided on the fixing plate 332. The through groove 334 is used to guide the traction rod 331 and prevent the traction rod 331 from deviating when moving. The traction rod 331 is slidably installed on the inside of the through groove 334 through the cylindrical rod 333, and the bottom of the traction rod 331 is fixedly connected to the other end of the metal wire 32. Multiple metal wires 32 in the same direction are connected to the traction rod 331. Through the movement effect of the traction rod 331, multiple metal wires 32 in the same direction can be pulled to move simultaneously.
[0023] Reference Figure 5 and Figure 6 More specifically, each traction mechanism 33 also includes a movable block 336. A T-slot 337 is provided on the frame 31. The T-slot 337 is used to guide the movable block 336 and prevent the movable block 336 from deviating during movement. The movable block 336 is slidably installed on the inner side of the T-slot 337. The movable block 336 is hinged to the cylindrical rod 333 through the hinge rod 335. The movement of the movable block 336 can drive the hinge rod 335 to move, thereby driving the cylindrical rod 333 to move, so that the traction rod 331 moves.
[0024] Reference Figure 6 and Figure 7 Specifically, the drive mechanism 34 includes a first threaded rod 341 and a second threaded rod 344. The first threaded rod 341 is rotatably mounted on the frame 31 via a support plate 345, and is threadedly connected to a moving block 336. The rotation of the first threaded rod 341 can drive the moving block 336 to move, thereby driving a set of metal wires 32 to move. The second threaded rod 344 is rotatably mounted on the support plate 345, and is threadedly connected to another moving block 336. The rotation of the second threaded rod 344 can drive the other moving block 336 to move, thereby driving another set of metal wires 32 to move.
[0025] Reference Figure 6 and Figure 7 More specifically, the drive mechanism 34 also includes a first bevel gear 342 and a second bevel gear 343. The first bevel gear 342 is fixedly mounted on the first threaded rod 341 and fixedly connected. The rotation of the first threaded rod 341 drives the first bevel gear 342 to rotate. The second bevel gear 343 is fixedly mounted on the second threaded rod 344 and meshes with the first bevel gear 342. The rotation of the first bevel gear 342 drives the second bevel gear 343 to rotate, thus causing the second threaded rod 344 to rotate. The drive mechanism 34 also includes a motor 346, which is fixedly mounted on the frame 31. The output shaft of the motor 346 is fixedly connected to the first threaded rod 341. By starting the motor 346, the first threaded rod 341 can be driven to rotate.
[0026] Reference Figure 6 and Figure 8 Specifically, the buffer mechanism 4 includes an L-shaped plate 42 and a connecting rod 43. The L-shaped plate 42 is fixedly installed inside the housing 2, and a guide groove 44 is provided on the L-shaped plate 42. The guide groove 44 guides the frame 31 to prevent the frame 31 from shifting when moving. The frame 31 is slidably installed inside the guide groove 44 via a sliding rod 41. When the pyrolysis material falls onto the metal wire 32, it will impact the frame 31 and cause the frame 31 to move. The connecting rod 43 is fixedly installed on the sliding rod 41, and the connecting rod 43 is connected to the L-shaped plate 42 by a spring 45. The movement of the frame 31 will cause the sliding rod 41 and the connecting rod 43 to move, thereby compressing the spring 45. The elastic force of the spring 45 will generate a reaction force on the connecting rod 43, thereby buffering the frame 31. The buffer mechanism 4 also includes a damper 46, which is fixedly installed on the L-shaped plate 42, and the top of the damper 46 is fixedly connected to the connecting rod 43. The damper 46 is existing technology. When the frame 31 moves the connecting rod 43, the damper 46 can slow down the movement speed of the connecting rod 43, further improving the buffering effect on the frame 31.
[0027] Reference Figures 1 to 8 This multi-stage screening machine for photovoltaic panel pyrolysis material with automatic unblocking function, through its screening and traction mechanisms, enables the traction rod to pull the metal wire, achieving the tensioning and loosening effect of the metal wire. When the metal wire is loosened, the blocked material falls off, thereby improving the screening effect and efficiency of the multi-stage screening machine. Furthermore, the buffer mechanism provides cushioning when the pyrolysis material falls onto the metal wire on the frame, preventing excessive impact from causing breakage or loosening of the metal wire, thus further improving the service life and performance of the multi-stage screening machine.
[0028] It should be stated that the above-described specific embodiments are merely preferred embodiments of this utility model and the technical principles employed. Those skilled in the art should understand that various modifications, equivalent substitutions, and variations can be made to this utility model. However, such variations, as long as they do not depart from the spirit of this utility model, should be within the protection scope of this utility model. Furthermore, some terminology used in this application specification and claims is not limiting, but merely for ease of description.
Claims
1. A multi-stage screening machine for photovoltaic panel pyrolysis material with automatic unblocking function, characterized in that, It includes a support frame (1), a box (2), a screening mechanism (3) and a buffer mechanism (4). The box (2) is fixedly installed on the support frame (1), and the screening mechanism (3) is fixedly installed on the inside of the box (2). The screening mechanism (3) is used to screen materials, and the buffer mechanism (4) is used to buffer the screening mechanism (3). The screening mechanism (3) includes a frame (31), two sets of metal wires (32), two traction mechanisms (33) and a driving mechanism (34). The frame (31) is slidably mounted on the buffer mechanism (4). One end of each set of metal wires (32) is fixedly mounted on the frame (31), and the other end of each set of metal wires (32) passes through the frame (31). The two sets of metal wires (32) are distributed along the longitudinal and transverse directions of the frame (31), respectively. The two traction mechanisms (33) are used to pull the two sets of metal wires (32), respectively. The driving mechanism (34) is used to drive the two traction mechanisms (33) to move.
2. The multi-stage screening machine for photovoltaic panel pyrolysis material with automatic unblocking function according to claim 1, characterized in that, Each of the traction mechanisms (33) includes a traction rod (331) and a fixing plate (332). The fixing plate (332) is fixedly installed on the frame (31), and a through groove (334) is provided on the fixing plate (332). The traction rod (331) is slidably installed on the inside of the through groove (334) through a cylindrical rod (333), and the bottom of the traction rod (331) is fixedly connected to the other end of the metal wire (32).
3. A multi-stage screening machine for photovoltaic panel pyrolysis material with automatic unblocking function according to claim 2, characterized in that, Each of the traction mechanisms (33) further includes a movable block (336), and a T-slot (337) is provided on the frame (31). The movable block (336) is slidably installed on the inner side of the T-slot (337), and the movable block (336) is hinged to the cylindrical rod (333) through a hinge rod (335).
4. A multi-stage screening machine for photovoltaic panel pyrolysis material with automatic unblocking function according to claim 3, characterized in that, The drive mechanism (34) includes a first threaded rod (341) and a second threaded rod (344). The first threaded rod (341) is rotatably mounted on the frame (31) via a support plate (345) and is threadedly connected to a moving block (336). The second threaded rod (344) is rotatably mounted on the support plate (345) and is threadedly connected to another moving block (336).
5. A multi-stage screening machine for photovoltaic panel pyrolysis material with automatic unblocking function according to claim 4, characterized in that, The drive mechanism (34) further includes a first bevel gear (342) and a second bevel gear (343). The first bevel gear (342) is fixedly installed on the first threaded rod (341) and fixedly connected. The second bevel gear (343) is fixedly installed on the second threaded rod (344) and meshes with the first bevel gear (342).
6. A multi-stage screening machine for photovoltaic panel pyrolysis material with automatic unblocking function according to claim 4, characterized in that, The drive mechanism (34) also includes a motor (346), which is fixedly mounted on the frame (31), and the output shaft of the motor (346) is fixedly connected to the threaded rod (341).
7. A multi-stage screening machine for photovoltaic panel pyrolysis material with automatic unblocking function according to claim 1, characterized in that, The buffer mechanism (4) includes an L-shaped plate (42) and a connecting rod (43). The L-shaped plate (42) is fixedly installed on the inner side of the box (2), and a guide groove (44) is provided on the L-shaped plate (42). The frame (31) is slidably installed on the inner side of the guide groove (44) through a sliding rod (41). The connecting rod (43) is fixedly installed on the sliding rod (41), and the connecting rod (43) and the L-shaped plate (42) are connected by a spring (45).
8. A multi-stage screening machine for photovoltaic panel pyrolysis material with automatic unblocking function according to claim 7, characterized in that, The buffer mechanism (4) also includes a damper (46), which is fixedly installed on the L-shaped plate (42), and the top of the damper (46) is fixedly connected to the connecting rod (43).