High-efficiency dust-removing brown corundum abrasive dry cleaning machine

Abstract

The utility model relates to abrasive dry cleaning machine technical field discloses a high -efficient dust removal's brown corundum abrasive dry cleaning machine, including the box, the bottom side of box is through and is fixedly connected with fixed block, one end of fixed block is fixedly connected with servo motor, the output of servo motor is through fixed block and is fixedly connected with spiral rod, and spiral rod and box are through and are rotatably connected, one end of spiral rod is through and is fixedly connected with first synchronous pulley, the other side of box is through and is rotatably connected with second synchronous pulley, be provided with synchronous belt between second synchronous pulley and first synchronous pulley, one end of second synchronous pulley is fixedly connected with brush roll, in the utility model, through the linkage between spiral rod, first gear, first synchronous pulley, second synchronous pulley, synchronous belt, macaroni, trachea, gas nozzle, second gear and swivel joint can more effectively separate the impurity on the abrasive surface.

Description

Technical Field

[0001] This utility model relates to the field of abrasive dry cleaning machine technology, specifically a high-efficiency dust removal brown fused alumina abrasive dry cleaning machine. Background Technology

[0002] Abrasive dry cleaning machines are specialized equipment for cleaning abrasives. They remove oil, impurities, and dust from the surface of abrasives through physical means, restoring their cutting performance and lifespan. Utilizing dry cleaning technology, they eliminate the need for water or chemical solvents, making them environmentally friendly and energy-efficient. During operation, the abrasives are separated from their surfaces through friction, vibration, or airflow within the machine. The residue is then collected and processed by a dust removal system. Abrasive dry cleaning machines are easy to operate, highly efficient, and can significantly reduce production costs. They are particularly suitable for the recycling of abrasives in industries such as metal processing and casting, making them an important piece of equipment for improving the economic efficiency of abrasive use.

[0003] The brown fused alumina abrasive dry cleaning machine is an advanced piece of equipment designed for efficient dust removal. Utilizing dry cleaning technology, it combines airflow circulation with mechanical vibration to quickly remove dust, oil, and impurities from the surface of brown fused alumina abrasives. Its unique multi-stage filtration system ensures a dust removal efficiency of over 99%, significantly improving the cleanliness and reuse value of the abrasives. The equipment operates stably with low energy consumption, requires no water or chemical solvents, meets environmental protection requirements, and operates in a fully enclosed manner to avoid secondary pollution. It is particularly suitable for precision machining fields with high environmental requirements. This dry cleaning machine not only extends the service life of the abrasives but also significantly reduces production costs, making it an ideal choice for green production in industries such as metal processing and casting.

[0004] However, existing high-efficiency dust removal dry cleaning machines for brown fused alumina abrasives, with their traditional fixed connection method, cannot achieve simultaneous displacement and filtration of the abrasive, leading to uneven filtration, over-filtration in some areas and under-filtration in others, resulting in a significant reduction in overall filtration efficiency. Furthermore, impurities on the abrasive surface are difficult to separate effectively, resulting in unsatisfactory cleaning effects and ultimately reduced product quality. Additionally, the lack of gas nozzles for periodic rinsing of the filter barrel's inner wall makes the filter screen pores prone to clogging by fine particles, affecting filtration performance and requiring frequent shutdowns for cleaning, reducing production efficiency. Moreover, they cannot achieve continuous and efficient filtration and cleaning processes, limiting equipment processing capacity and making it difficult to meet the needs of large-scale production. To address these issues, a high-efficiency dust removal dry cleaning machine for brown fused alumina abrasives is proposed. Utility Model Content

[0005] The purpose of this invention is to provide a high-efficiency dust removal dry cleaning machine for brown corundum abrasive, which solves the problems in the prior art of being unable to continuously and efficiently filter and clean raw materials, being unable to clean the inner and outer walls of the filter barrel, and being unable to prevent filter barrel blockage.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency dust removal dry cleaning machine for brown fused alumina abrasive, comprising a housing, a fixing block being fixedly connected through and to one side bottom of the housing, a servo motor being fixedly connected to one end of the fixing block, a spiral rod being fixedly connected through and to the output end of the servo motor, and the spiral rod being rotatably connected through and to the housing, a first synchronous pulley being fixedly connected through and to one end of the spiral rod, a second synchronous pulley being rotatably connected through and to the other side of the housing, a synchronous belt being provided between the second synchronous pulley and the first synchronous pulley, a brush roller being fixedly connected to one end of the second synchronous pulley, a through-tube being fixedly connected through and to the middle of one end of the brush roller, uniformly distributed air pipes being fixedly connected through and to the outer wall of the through-tube, a gas nozzle being provided at one end of each air pipe, and the gas nozzle being fixedly connected through and to the brush roller, a second gear being fixedly connected to one end of the brush roller, an adjustment component being provided at the top of one side of the housing, and disassembly components being provided on both sides of both ends of the housing.

[0007] By adopting the above technical solution, the continuous displacement of the raw material during the filtration process is achieved through the linkage between the above structures, enabling the abrasive to move and filter simultaneously, which greatly improves the filtration efficiency and uniformity, and can more effectively separate impurities from the surface of the abrasive, thus improving the cleaning effect.

[0008] As a further description of the above technical solution: the adjustment component includes a rotary joint, which is disposed on the top side of the housing. The rotary joint passes through the second gear and contacts the through tube. One end of the rotary joint is provided with an air pump. One end of the outer wall of the fixed block is rotatably connected to a first gear, which meshes with the second gear. One end of the second gear is provided with a filter barrel, which contacts the housing. The filter barrel contacts the spiral rod, the brush roller, and the gas nozzle.

[0009] By adopting the above technical solution, the gas nozzles on the linked brush rollers of the above components can slide into or out of the holes of the filter barrel during rotation, so as to flush the inner wall of the filter barrel with gas, prevent the filter screen from clogging, extend the service life of the equipment, and reduce the maintenance frequency.

[0010] As a further description of the above technical solution: the disassembly assembly includes a connecting block, which is fixedly connected to both ends of the housing, and a bearing block is fixedly connected to the top of each connecting block.

[0011] By adopting the above technical solution, the required load-bearing block can be fixed and limited by the installed connecting block.

[0012] As a further description of the above technical solution: a support block is slidably connected through the top of the bearing block, and a cover plate is fixedly connected between the support blocks, and the cover plate is in contact with the box body.

[0013] By adopting the above technical solution, the required cover plate can be connected through the installed support block, so that the cover plate can be fixed and limited on the box.

[0014] As a further description of the above technical solution: a fixed rod is slidably connected through one side of the bearing block, and the fixed rod is slidably connected through the support block. A spring is provided inside the fixed rod, and a limit rod is fixedly connected to one end of the spring. The limit rod is slidably connected to the fixed rod, the limit rod is slidably connected through the bearing block, and the limit rod is slidably connected through the support block.

[0015] By adopting the above technical solution, the installed fixed rod can support the required spring, thereby driving the limiting rod to move on the fixed rod, so that the limiting rod can limit the required components and structures.

[0016] As a further description of the above technical solution: a transport pipe is connected through and fixedly to both sides of the top of the cover plate, a filter box is connected through and fixedly to one end of the transport pipe, and a fan is provided on both sides of the top of the filter box.

[0017] By adopting the above technical solution, the dust generated during the filtration process can be transported to a designated location via a transport pipe using a fan.

[0018] As a further description of the above technical solution: water pipes are connected through and fixedly to both sides of the filter box, and an atomizing nozzle is provided at one end of each water pipe.

[0019] By adopting the above technical solution, the liquid transported by the water pipe can be sprayed in a mist onto the inner wall of the filter box through the atomizing nozzle.

[0020] As a further description of the above technical solution: the other end of the water pipe is connected to a reagent box through and fixedly connected to it, and a water pump is provided on the outer wall of the water pipe, and the water pump is fixedly connected to the reagent box.

[0021] By adopting the above technical solution, the installed reagent box can store the required chemical reagents.

[0022] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model provides a high-efficiency dust removal dry cleaning machine for brown fused alumina abrasive. Through the linkage between the spiral rod, the first gear, the first synchronous pulley, the second synchronous pulley, the synchronous belt, the through tube, the air pipe, the gas nozzle, the second gear, and the rotary joint, it can more effectively separate impurities from the surface of the abrasive, improve the cleaning effect, prevent filter screen clogging, and extend the service life of the equipment. At the same time, the continuous displacement of the raw material during the filtration process allows the abrasive to move and filter simultaneously, improving filtration efficiency and uniformity.

[0023] This utility model provides a high-efficiency dust removal dry cleaning machine for brown fused alumina abrasive. Through the linkage between the bearing block, fixing rod, spring, limiting rod, support block, transport pipe, filter box, water pipe, atomizing nozzle, reagent box and water pump, it effectively collects and treats dust, significantly reduces the dust concentration in the working environment, protects the health of operators, meets environmental protection requirements, and makes the internal cleaning and maintenance of the box simple and quick, reduces equipment downtime and improves production efficiency. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is an exploded view of the present invention; Figure 3 for Figure 2 Enlarged view of point A in the middle; Figure 4 This is a cross-sectional view of the disassembly components of this utility model; Figure 5 for Figure 4 Enlarged view of point B in the middle.

[0025] Legend: 1. Housing; 2. Fixing block; 3. Servo motor; 4. Screw rod; 5. First gear; 6. Filter barrel; 7. First synchronous pulley; 8. Second synchronous pulley; 9. Synchronous belt; 10. Brush roller; 11. Through tube; 12. Air pipe; 13. Gas nozzle; 14. Second gear; 15. Rotary joint; 16. Air pump; 17. Connecting block; 18. Bearing block; 19. Fixing rod; 20. Spring; 21. Limiting rod; 22. Support block; 23. Cover plate; 24. Transport pipe; 25. Filter box; 26. Water pipe; 27. Atomizing nozzle; 28. Reagent box; 29. ​​Water pump; 30. Fan. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] To further understand the contents of this utility model, a detailed description of this utility model will be provided with reference to the accompanying drawings.

[0028] Reference Figure 1 , Figure 2 and Figure 4 This utility model discloses a high-efficiency dust removal dry cleaning machine for brown fused alumina abrasive, comprising a housing 1. The housing 1 can support the control panel and other equipment, thereby controlling the required equipment. A fixing block 2 is fixedly connected through and fixed to one side bottom of the housing 1. The fixing block 2 can support the feed inlet, allowing raw materials to be fed into the filter barrel 6. A servo motor 3 is fixedly connected to one end of the fixing block 2, allowing the screw rod 4 to rotate on the housing 1. A brush roller 10 is fixedly connected to one end of the second synchronous pulley 8, allowing the brush roller 10 to clean the outer wall of the filter barrel 6. An air pump 16 is installed at one end of the rotary joint 15, allowing the air pump to pump air into the filter barrel 6. Pipe 11 transports the required gas. One end of the second gear 14 is equipped with a filter barrel 6, which is in contact with the housing 1, the screw rod 4, the brush roller 10, and the gas nozzle 13. By setting the filter barrel 6, a suitable specification can be selected to filter and clean the raw materials. The disassembly component includes a connecting block 17, which is fixedly connected to both ends of the housing 1. The connecting block 17 can be used to connect and limit the required components and structures. Fans 30 are set on both sides of the top of the filter box 25. The fans 30 can draw the dust generated inside the housing 1 into the transport pipe 24 and filter the gas that reacts with the chemical reagent through the filter screen.

[0029] Reference Figure 2 and Figure 3The output end of the servo motor 3 passes through the fixed block 2 and is fixedly connected to a spiral rod 4. The spiral rod 4 passes through and is rotatably connected to the housing 1. One end of the spiral rod 4 passes through and is fixedly connected to a first synchronous pulley 7. The other side of the housing 1 passes through and is rotatably connected to a second synchronous pulley 8. A synchronous belt 9 is provided between the second synchronous pulley 8 and the first synchronous pulley 7. A through-tube 11 passes through and is fixedly connected to the middle of one end of the brush roller 10. A uniformly distributed air pipe 12 passes through and is fixedly connected to the outer wall of the through-tube 11. A gas nozzle 13 is provided at one end of each air pipe 12. The gas nozzle 13 passes through and is fixedly connected to the brush roller 10. The gas is transported through the through-tube 11 and through the solenoid valve provided on the outer wall of the air pipe 12, so that the designated gas nozzle 13 can spray gas at a designated position, thereby flushing the inner wall of the filter tank 6 with gas, preventing the filter screen from clogging, and extending the service life of the equipment. One end of the filter 10 is fixedly connected to the second gear 14. An adjustment component is provided on the top side of the box 1, and disassembly components are provided on both sides of the box 1. The adjustment component includes a rotary joint 15, which is located on the top side of the box 1. The rotary joint 15 passes through the second gear 14 and contacts the through tube 11. One end of the outer wall of the fixed block 2 is rotatably connected to the first gear 5, and the first gear 5 meshes with the second gear 14. The rotation of the screw rod 4 causes the first synchronous pulley 7 to rotate. Then, through the transmission of the synchronous belt 9, the second synchronous pulley 8 rotates, causing the brush roller 10 to rotate on the box 1. This causes the second gear 14 to drive the first gear 5 to rotate, thereby causing the filter barrel 6 to rotate on the box 1. This achieves continuous displacement of the raw material during the filtration process, allowing the abrasive to move and filter simultaneously, greatly improving filtration efficiency and uniformity.

[0030] Reference Figure 4 and Figure 5Each connecting block 17 has a bearing block 18 fixedly connected to its top. A support block 22 is slidably connected through the top of each bearing block 18. A cover plate 23 is fixedly connected between the support blocks 22, and the cover plate 23 contacts the housing 1. A fixing rod 19 is slidably connected through one side of each bearing block 18, and the fixing rod 19 is slidably connected through the support block 22. A spring 20 is installed inside each fixing rod 19, and a limit rod 21 is fixedly connected to one end of each spring 20, limiting its movement. Rod 21 is slidably connected to fixed rod 19. Limiting rod 21 is slidably connected to bearing block 18 and to support block 22. By allowing limiting rod 21 to slide out of support block 22, it slides out of bearing block 18, allowing limiting rod 21 to slide into fixed rod 19, thereby compressing spring 20. This causes fixed rod 19 to slide out of support block 22 and bearing block 18, and then bearing block 18 to slide out of support block 22, thus allowing the housing to... 1. Internal cleaning and maintenance become simple and quick, reducing equipment downtime and improving production efficiency. Transport pipes 24 are connected and fixedly connected to both sides of the top of the cover plate 23. One end of the transport pipe 24 is connected and fixedly connected to a filter box 25. The installed filter box 25 can hold and fix the necessary components, thus ensuring safe gas emission. Water pipes 26 are connected and fixedly connected to both sides of the filter box 25. One end of each water pipe 26 is equipped with an atomizing nozzle 27, and the other end of the water pipe 26 is connected and fixedly connected to a reagent box 28. A water pump 29 is installed on the outer wall of the water pipe 26 and is fixedly connected to the reagent box 28. Driven by the water pump 29, the chemical reagents stored in the reagent box 28 are drawn into the water pipe 26, and then sprayed into the filter box 25 in a mist form through the atomizing nozzle 27, thereby effectively collecting and treating dust, significantly reducing the dust concentration in the working environment, protecting the health of operators, and meeting environmental protection requirements.

[0031] Working principle: By allowing the bearing block 18 to slide into the support block 22, and then allowing the limiting rod 21 to slide into the fixing rod 19, the spring 20 is compressed, causing the fixing rod 19 to slide into and pass through the bearing block 18 and the support block 22. After the fixing rod 19 is moved to the designated position, the spring 20 rebounds, causing the limiting rod 21 to slide out of the fixing rod 19, pass through the bearing block 18, and then slide into the support block 22, thus fixing the required components and structure. Then, the rotation of the spiral rod 4 causes the first synchronous pulley 7 to rotate, and then the transmission of the synchronous belt 9 causes the second synchronous pulley 8 to rotate synchronously, causing the brush roller 10 to rotate on the housing 1, thereby allowing the gas nozzle 13 to slide into the hole of the filter barrel 6. At the same time, the gas is transported through the through tube 11, allowing the gas pipe 12 to deliver gas to the filter barrel 6. Gas is transported to gas nozzle 13 and sprayed into filter barrel 6, thereby flushing the inner wall of filter barrel 6 and the raw material. Simultaneously, through the linkage of solenoid valve, control panel and air pump 16, the gas nozzle 13 at the designated position sprays gas at the designated position. Then, the brush roller 10 drives the second gear 14 to rotate, and through the meshing connection between the second gear 14 and the first gear 5, the first gear 5 moves the filter barrel 6 within the housing 1. Then, driven by the fan 30, the dust generated during the processing is transported to the filter box 25 through the transport pipe 24. Then, driven by the water pump 29, the chemical reagents stored in the reagent box 28 are drawn into the water pipe 26. Finally, the chemical reagents are sprayed into the filter box 25 in a mist form through the atomizing nozzle 27, so that they react with the dust.

[0032] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency dust removal dry cleaning machine for brown fused alumina abrasives, comprising a housing (1), characterized in that: A fixing block (2) is fixedly connected to one side bottom of the housing (1). A servo motor (3) is fixedly connected to one end of the fixing block (2). The output end of the servo motor (3) is fixedly connected to a screw rod (4) through the fixing block (2). The screw rod (4) is rotatably connected to the housing (1). A first synchronous pulley (7) is fixedly connected to one end of the screw rod (4). A second synchronous pulley (8) is rotatably connected to the other side of the housing (1). A synchronous belt (9) is provided between the second synchronous pulley (8) and the first synchronous pulley (7). A brush roller (10) is fixedly connected to one end of the second synchronous pulley (8). A through tube (11) is fixedly connected through the middle of one end of the brush roller (10). A uniformly distributed air pipe (12) is fixedly connected through the outer wall of the through tube (11). A gas nozzle (13) is provided at one end of each air pipe (12), and the gas nozzle (13) is fixedly connected through the brush roller (10). A second gear (14) is fixedly connected to one end of the brush roller (10). An adjustment component is provided on the top of one side of the housing (1). Disassembly components are provided on both sides of the two ends of the housing (1).

2. The high-efficiency dust removal dry cleaning machine for brown fused alumina abrasives according to claim 1, characterized in that: The adjustment assembly includes a rotary joint (15), which is located on the top side of the housing (1). The rotary joint (15) passes through the second gear (14) and contacts the through tube (11). One end of the rotary joint (15) is equipped with an air pump (16). One end of the outer wall of the fixed block (2) is connected to a first gear (5) which passes through and rotates. The first gear (5) meshes with the second gear (14). One end of the second gear (14) is equipped with a filter barrel (6), which contacts the housing (1). The filter barrel (6) contacts the spiral rod (4), the filter barrel (6) contacts the brush roller (10), and the filter barrel (6) contacts the gas nozzle (13).

3. The high-efficiency dust removal dry cleaning machine for brown fused alumina abrasives according to claim 1, characterized in that: The disassembly assembly includes a connecting block (17), which is fixedly connected to both ends of the housing (1), and a bearing block (18) is fixedly connected to the top of each connecting block (17).

4. The high-efficiency dust removal dry cleaning machine for brown fused alumina abrasive according to claim 3, characterized in that: The top of the bearing block (18) is slidably connected to a support block (22), and a cover plate (23) is fixedly connected between the support blocks (22), and the cover plate (23) is in contact with the box body (1).

5. The high-efficiency dust removal dry cleaning machine for brown fused alumina abrasive according to claim 3, characterized in that: One side of the bearing block (18) is connected to a fixed rod (19) that passes through and slides through it. The fixed rod (19) is connected to the support block (22) that passes through and slides through it. The fixed rod (19) is provided with a spring (20) inside it. One end of the spring (20) is fixedly connected to a limit rod (21). The limit rod (21) is connected to the fixed rod (19) that slides through it. The limit rod (21) is connected to the bearing block (18) that passes through it and slides through it. The limit rod (21) is connected to the support block (22) that passes through it and slides through it.

6. The high-efficiency dust removal dry cleaning machine for brown fused alumina abrasives according to claim 4, characterized in that: The top two sides of the cover plate (23) are connected to a transport pipe (24), one end of the transport pipe (24) is connected to a filter box (25), and the top two sides of the filter box (25) are provided with a fan (30).

7. The high-efficiency dust removal dry cleaning machine for brown fused alumina abrasives according to claim 6, characterized in that: Water pipes (26) are connected through and fixed to both sides of the filter box (25), and an atomizing nozzle (27) is provided at one end of each water pipe (26).

8. The high-efficiency dust removal dry cleaning machine for brown fused alumina abrasives according to claim 7, characterized in that: The other end of the water pipe (26) is connected to a reagent box (28). A water pump (29) is provided on the outer wall of the water pipe (26), and the water pump (29) is fixedly connected to the reagent box (28).

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