A feed mechanism for an air current classifier
Patent Information
- Application Number
- CN202522306136.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-31
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-10-31
AI Technical Summary
[0004]本实用新型要解决的技术问题是提供一种用于气流分级机的进料机构以解决现有的传统的气流分级机进料机构在物料混合均匀性方面不足的问题
上述方案中,通过在轴杆上设置多对错位分布的搅拌叶,能够增加搅拌面积,使物料在进料罐内得到充分搅拌,提高了物料的均匀性,有利于后续的气流分级操作,刮板和刮片的设置,能够有效防止物料粘附在进料罐的内侧壁上,避免了物料堆积和浪费,同时保证了物料的顺利下落,提高了进料效率。
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Figure CN224793995U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of feeding equipment technology, and in particular to a feeding mechanism for an air classifier. Background Technology
[0002] In numerous industrial production sectors, especially the powder processing industry, air classifiers play a crucial role. They can precisely separate mixed powders into products of different particle size classes based on particle size, shape, and density characteristics. Widely used in industries such as chemical, pharmaceutical, food, and mining, they are significant for improving product quality and meeting diverse production needs. The feeding mechanism, as a key component of the air classifier, directly affects the stability and effectiveness of the entire classification process.
[0003] However, traditional air classifier feeding mechanisms are inadequate in terms of material mixing uniformity. Most traditional feeding mechanisms lack effective mixing devices, resulting in insufficient mixing of materials before they enter the air classifier. This leads to uneven mixing and inconsistent distribution of particles of different sizes and properties. Furthermore, they cannot effectively break up larger or agglomerated materials, making it difficult for the air classifier to accurately separate particles according to their characteristics during the classification process. This results in decreased classification accuracy, a wide particle size distribution in the product, and an inability to meet the requirements of high-precision production. Therefore, this application provides a feeding mechanism for an air classifier to meet these requirements. Utility Model Content
[0004] The technical problem to be solved by this utility model is to provide a feeding mechanism for an air classifier to solve the problem of insufficient material mixing uniformity in existing traditional air classifier feeding mechanisms.
[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: A feeding mechanism for an air classifier includes a feeding tank, a feeding pipe connected to the bottom of the feeding tank, the feeding pipe having a feeding port for feeding material toward the air classifier; a horizontal plate is fixed to the top of the feeding tank, a shaft is vertically inserted through the horizontal plate, a stirring blade is provided on the side wall of the portion of the shaft extending into the feeding tank, a hammer is connected to the bottom of the shaft, a second motor for driving the shaft to rotate is provided at the top of the horizontal plate, and a hammer driving mechanism for driving the shaft and the second motor to reciprocate synchronously is mounted on the horizontal plate.
[0006] Optionally, the bottom of the feed tank has a bucket-shaped structure and a discharge port, and one end of the feed pipe has a feed interface at the top, which is connected to the discharge port flange.
[0007] Optionally, an auger is rotatably installed inside the feeding pipe, the auger is distributed along the length of the feeding pipe, and a first motor for driving the auger to rotate is installed at one end of the feeding pipe.
[0008] Optionally, the feeding port is located at the bottom of the feeding tube at the end furthest from the inlet.
[0009] Optionally, a ring plate is provided on the bottom side wall of the feed tank, and the ring plate has assembly holes.
[0010] Optionally, the stirring blades are provided in multiple pairs, and the multiple pairs of stirring blades are staggered.
[0011] Optionally, each pair of stirring blades is provided with a scraper at the end away from the shaft, the scrapers being vertically distributed and in contact with the inner wall of the feed tank.
[0012] Optionally, a scraper blade is provided on the side of the scraper away from the stirring blade, and the scraper blade is curved in an arc shape toward one side.
[0013] Optionally, a sliding sleeve is fitted on the horizontal plate, and the sliding sleeve is slidably sleeved with the shaft. A support plate is fitted at the bottom of the second motor, and the top end of the shaft is rotatably mounted on the support plate and coaxially connected with the output shaft of the second motor.
[0014] Optionally, the hammer driving mechanism includes a slide rail, a pulley, a rotating arm, and a third motor. A connecting plate is vertically fixed to one side of the bottom of the support plate, the slide rail is horizontally fixed to the bottom of the connecting plate, the pulley is slidably embedded in the slide rail, a fixed arm is fixed to the horizontal plate, the third motor is fixedly mounted on the fixed arm, the rotating arm is radially mounted on the output shaft of the third motor, and the other end of the rotating arm is rotatably connected to the pulley. The third motor drives the rotating arm to rotate, forcing the pulley to slide back and forth along the slide rail.
[0015] Compared with the prior art, this utility model has at least the following beneficial effects: In the above scheme, by setting multiple pairs of staggered mixing blades on the shaft, the mixing area can be increased, so that the material can be fully mixed in the feed tank, improving the uniformity of the material and facilitating subsequent airflow classification operations. The setting of scrapers and blades can effectively prevent the material from adhering to the inner wall of the feed tank, avoiding material accumulation and waste, while ensuring the smooth falling of the material and improving the feeding efficiency.
[0016] By setting hammers and repeatedly hammering and crushing the material during the rotation and reciprocating lifting of the shaft, the particle size of the material becomes more uniform, meeting the particle size requirements of the air classifier and improving the classification accuracy. The auger can evenly convey the material to the feeding port, ensuring the continuity and uniformity of feeding and avoiding the impact of uneven feeding on the classification effect of the air classifier. Attached Figure Description
[0017] The accompanying drawings, which are incorporated herein and form part of the specification, illustrate embodiments of the present invention and, together with the specification, further serve to explain the principles of the present invention and enable those skilled in the art to implement and use the present invention.
[0018] Figure 1 A three-dimensional structural diagram of the feeding mechanism used in an air classifier; Figure 2 This is a schematic diagram of the shaft structure; Figure 3 This is a schematic diagram of the hammer-driven mechanism. Figure 4 This is a schematic diagram of a partial structure of the scraper; Figure 5 This is a schematic diagram of the internal structure of the feeding tube.
[0019] Figure label: 1. Feed tank; 2. Discharge port; 3. Feeding pipe; 4. Feeding interface; 5. Feeding port; 6. First motor; 7. Ring plate; 8. Assembly hole; 9. Horizontal plate; 10. Shaft; 11. Second motor; 12. Hammer drive mechanism; 13. Stirring blade; 14. Scraper; 15. Hammer head; 16. Sliding sleeve; 17. Support plate; 18. Connecting plate; 19. Slide rail; 20. Pulley; 21. Rotating arm; 22. Fixed arm; 23. Third motor; 24. Scraper blade; 25. Screwdriver.
[0020] As shown in the figure, specific structures and devices are marked in the figure to clearly illustrate the structure of the embodiment of this utility model. However, this is only for illustrative purposes and is not intended to limit this utility model to this specific structure, device and environment. Those skilled in the art can adjust or modify these devices and environments according to specific needs. Detailed Implementation
[0021] The feeding mechanism for an air classifier provided by this utility model will be described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art can use other alternative methods to implement some known technologies; moreover, the accompanying drawings are only for more specific description of the embodiments and are not intended to specifically limit this utility model.
[0022] It should be noted that the use of terms such as "an embodiment," "an embodiment," "an exemplary embodiment," and "some embodiments" in the specification indicates that the described embodiment may include a specific feature, structure, or characteristic, but not every embodiment necessarily includes that specific feature, structure, or characteristic. Furthermore, when a specific feature, structure, or characteristic is described in connection with an embodiment, implementing such a feature, structure, or characteristic in conjunction with other embodiments (whether explicitly described or not) should be within the knowledge of those skilled in the art.
[0023] Generally, terms can be understood at least partly from their use in context. For example, depending at least partly on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in a singular sense, or a combination of features, structures, or characteristics in a plural sense. Additionally, the term "based on" can be understood not necessarily to convey an exclusive set of factors, but rather, alternatively, depending at least partly on the context, to allow for the presence of other factors that are not necessarily explicitly described.
[0024] It is understood that the meanings of “on”, “above”, and “above” in this utility model should be interpreted in the broadest manner, such that “on” not only means “directly on” something, but also includes the meaning of being “on” something with an intervening feature or layer, and that “above” or “above” not only means “on” something, but also includes the meaning of being “on” something without an intervening feature or layer.
[0025] Furthermore, spatially related terms such as “below,” “under,” “lower,” “above,” and “upper” are used herein for convenience to describe the relationship of one element or feature to one or more other elements or features, as illustrated in the accompanying drawings. Spatially related terms are intended to cover different orientations in the use or operation of the device other than those depicted in the accompanying drawings. The device may be oriented in other ways, and the spatially related descriptive terms used herein can be interpreted similarly.
[0026] like Figure 1 and Figure 5As shown, an embodiment of this utility model provides a feeding mechanism for an air classifier, including a feeding tank 1. The bottom of the feeding tank 1 has a bucket-shaped structure and a discharge port 2 is provided at the bottom. A feeding pipe 3 is connected to the bottom of the feeding tank 1. One end of the feeding pipe 3 has a feeding interface 4 at its top. The feeding interface 4 is connected to the discharge port 2 of the feeding tank 1 through a flange. This connection method facilitates disassembly and installation, and makes it convenient for equipment maintenance and repair. An auger 25 is rotatably installed inside the feeding pipe 3. The auger 25 is distributed along the length of the feeding pipe 3. A first motor 6 is installed at one end of the feeding pipe 3 to drive the auger 25 to rotate. The feeding pipe 3 has a feeding port 5 for feeding material toward the air classifier. When the first motor 6 is started, it drives the auger 25 to rotate. The auger 25 can evenly transport the material entering the feeding pipe 3 to the feeding port 5. The feeding port 5 is arranged at the bottom of the feeding pipe 3 away from the feeding interface 4, so as to accurately feed the material into the air classifier.
[0027] like Figure 1 , Figure 2 and Figure 4 As shown, a horizontal plate 9 is fixed to the top of the feed tank 1. A shaft 10 is vertically inserted through the horizontal plate 9. Multiple pairs of stirring blades 13 are arranged on the side wall of the portion of the shaft 10 that extends into the feed tank 1. The multiple pairs of stirring blades 13 are staggered, which increases the stirring area and improves the stirring effect. A scraper 14 is provided at the end of each pair of stirring blades 13 away from the shaft 10. The scraper 14 is vertically distributed and contacts the inner side wall of the feed tank 1. A scraper blade 24 is provided on the side of the scraper 14 away from the stirring blades 13. The scraper blade 24 is curved in an arc shape to one side. The arrangement of the scraper 14 and scraper blade 24 can prevent the material from adhering to the inner side wall of the feed tank 1 and ensure the smooth falling of the material. A hammer 15 is connected to the bottom end of the shaft 10. During the rotation of the shaft 10, the hammer 15 can further crush and stir the material, making the material more uniform. A second motor 11 is provided at the top of the horizontal plate 9 to drive the shaft 10 to rotate.
[0028] like Figure 1 , Figure 2 and Figure 3As shown, the bottom of the second motor 11 is equipped with a support plate 17, and the top end of the shaft 10 is rotatably mounted on the support plate 17 and coaxially connected to the output shaft of the second motor 11. Thus, when the second motor 11 starts, it can drive the shaft 10 to rotate, thereby driving the stirring blade 13, scraper 14, scraper blade 24, and hammer 15 to rotate together. A hammering drive mechanism 12 is mounted on the horizontal plate 9 for synchronously driving the shaft 10 and the second motor 11 to reciprocate. The hammering drive mechanism 12 includes a third motor 23, a rotating arm 21, a slide rail 19, and a pulley 20. A connecting plate 18 is vertically fixed to one side of the bottom of the support plate 17, and the slide rail 19 is horizontally fixed to the bottom end of the connecting plate 18. The pulley 20 is slidably embedded in the slide rail 19. A fixed arm 22 is fixed on the horizontal plate 9, and the third motor 23 is fixedly mounted on the fixed arm 22. The rotating arm 21 is radially mounted on the output shaft of the third motor 23, and the other end of the rotating arm 21 is rotatably connected to the pulley 20. When the third motor 23 starts, it drives the rotating arm 21 to rotate. The rotating arm 21 drives the pulley 20 to slide back and forth along the slide rail 19, thereby realizing the synchronous reciprocating lifting and lowering of the shaft 10 and the second motor 11.
[0029] like Figure 1 , Figure 2 and Figure 3 As shown, a sliding sleeve 16 is also fitted on the horizontal plate 9. The sliding sleeve 16 is slidably engaged with the shaft 10. The sliding sleeve 16 serves as a guide to ensure the stability of the shaft 10 during reciprocating lifting and lowering. A ring plate 7 is provided on the bottom side wall of the feed tank 1, and an assembly hole 8 is provided on the ring plate 7.
[0030] The working principle of the technical solution provided by this utility model is as follows: Working principle: When using the feeding mechanism for the air classifier, the material is first poured into the feed tank 1. The second motor 11 is started, driving the shaft 10 to rotate. The stirring blades 13 on the shaft 10 stir the material, ensuring uniform mixing. Simultaneously, the scraper 14 and scraper blades 24 scrape off material adhering to the inner wall of the feed tank 1, preventing material accumulation. The hammer 15 crushes the material during rotation, further improving its properties. The third motor 23 in the hammer drive mechanism 12 is started, driving the rotating arm 21 to rotate. The rotating arm 21 drives the pulley 20 to slide back and forth along the slide rail 19, causing the shaft 10 and the second motor 11 to move up and down synchronously. During the reciprocating movement of the shaft 10, the hammer 15 hammers the material, further crushing it and making it looser and more uniform.
[0031] Start the first motor 6, which drives the auger 25 to rotate. The auger 25 evenly conveys the material that has been stirred and crushed in the feed tank 1 to the feed pipe 3, and then feeds the material into the air classifier through the feed port 5 to complete the feeding process.
[0032] This utility model encompasses any substitutions, modifications, equivalent methods, and solutions made within the spirit and scope of this utility model. To provide the public with a thorough understanding of this utility model, specific details are described in detail in the following preferred embodiments; however, those skilled in the art will fully understand this utility model even without these detailed descriptions. Furthermore, to avoid unnecessary confusion regarding the essence of this utility model, well-known methods, processes, procedures, components, and circuits are not described in detail.
[0033] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A feeding mechanism for an air classifier, comprising a feeding tank (1), characterized in that: The bottom end of the feed tank (1) is connected to a feeding pipe (3), and the feeding pipe (3) has a feeding port (5) for feeding towards the air classifier. A horizontal plate (9) is fixed at the top of the feed tank (1). A shaft (10) is vertically inserted through the horizontal plate (9). A stirring blade (13) is provided on the side wall of the part of the shaft (10) that extends into the feed tank (1). A hammer (15) is connected to the bottom end of the shaft (10). A second motor (11) for driving the shaft (10) to rotate is provided at the top of the horizontal plate (9). A hammer driving mechanism (12) for driving the shaft (10) and the second motor (11) to reciprocate and lift synchronously is assembled on the horizontal plate (9).
2. The feeding mechanism for an air classifier according to claim 1, characterized in that, The bottom of the feed tank (1) is shaped like a bucket and has a discharge port (2). The top of one end of the feed pipe (3) has a feed interface (4), which is connected to the flange of the discharge port (2).
3. The feeding mechanism for an air classifier according to claim 1, characterized in that, An auger (25) is rotatably installed inside the feeding pipe (3). The auger (25) is distributed along the length of the feeding pipe (3). A first motor (6) for driving the auger (25) to rotate is installed at one end of the feeding pipe (3).
4. The feeding mechanism for an air classifier according to claim 2, characterized in that, The feeding port (5) is located at the bottom of the feeding pipe (3) away from the feed inlet (4).
5. The feeding mechanism for an air classifier according to claim 1, characterized in that, A ring plate (7) is provided on the bottom side wall of the feed tank (1), and an assembly hole (8) is provided on the ring plate (7).
6. The feeding mechanism for an air classifier according to claim 1, characterized in that, The stirring blades (13) are provided in multiple pairs, and the multiple pairs of stirring blades (13) are staggered.
7. The feeding mechanism for an air classifier according to claim 6, characterized in that, Each pair of stirring blades (13) is provided with a scraper (14) at one end away from the shaft (10). The scraper (14) is vertically distributed and in contact with the inner wall of the feed tank (1).
8. The feeding mechanism for an air classifier according to claim 7, characterized in that, The scraper (14) is provided with a scraper blade (24) on the side away from the stirring blade (13), and the scraper blade (24) is curved in an arc shape to one side.
9. The feeding mechanism for an air classifier according to claim 1, characterized in that, The horizontal plate (9) is equipped with a sliding sleeve (16), which is slidably sleeved with the shaft (10). The bottom of the second motor (11) is equipped with a support plate (17), and the top of the shaft (10) is rotatably mounted on the support plate (17) and coaxially connected with the output shaft of the second motor (11).
10. The feeding mechanism for an air classifier according to claim 9, characterized in that, The hammer driving mechanism (12) includes a slide rail (19), a pulley (20), a rotating arm (21), and a third motor (23). A connecting plate (18) is vertically fixed on one side of the bottom of the support plate (17). The slide rail (19) is horizontally fixed at the bottom end of the connecting plate (18). The pulley (20) is slidably embedded in the slide rail (19). A fixed arm (22) is fixed on the horizontal plate (9). The third motor (23) is fixedly installed on the fixed arm (22). The rotating arm (21) is radially mounted on the output shaft of the third motor (23). The other end of the rotating arm (21) is rotatably connected to the pulley (20). The third motor (23) drives the rotating arm (21) to rotate, forcing the pulley (20) to slide back and forth along the slide rail (19).