A detection and sorting device for automotive atmosphere lamps

Abstract

The utility model provides a kind of detection sorting device of automobile atmosphere lamp, belong to automobile atmosphere lamp processing technical field, including base, quick detection component and comprehensive sorting component, the quick detection component includes two isolation plates being arranged in the inner wall of connecting box, the utility model has beneficial effect: guide seat cooperates with driving disc and sends light bar to guide frame, is discharged through discharge port after being guided by guide frame, when light bar is driven by device in connecting box, it will bend, and then carry out bending test, after testing, whether it is normal can be detected by subsequent face array industrial camera in its bending, after the light bar of bending is discharged, it is sent to support frame bottom by conveyer belt, controller opens first electric cylinder, first electric cylinder drives electrification head and reserved electrification circuit contact, energizes it, so that light bar brightens up, detects electrification point light bar, whether uniformity is detected by face array industrial camera in brightness, whether high-definition camera detects light bar appearance has larger scratch.

Description

Technical Field

[0001] This utility model belongs to the field of automotive ambient lighting processing technology, specifically relating to an automotive ambient lighting detection and sorting device. Background Technology

[0002] With rapid economic development, automobiles have become a common mode of transportation for daily travel. Ambient lighting is an indispensable component of automobiles, typically located near the footwell, center console, and door armrests. Ambient lighting serves to enhance the ambiance of the car interior, improving its aesthetics and overall perceived quality. A search reveals that application number "CN202222087026.7" discloses a "car ambient lighting detection device," which describes how "a first cylinder on the lower surface of the connecting plate can move an ink ball downwards, thereby marking unqualified weld points on the surface of the ambient lighting strip with red ink, facilitating subsequent observation and reducing workload." While this method of marking unqualified weld points on the ambient lighting strip with red ink using a first cylinder on the lower surface of the connecting plate does indeed reduce workload, the above-mentioned document still has the following problems in practical use:

[0003] In actual use, manual inspection is required, which is inefficient. Furthermore, the sorting process is limited and cannot separate completely damaged boxes, resulting in some being mixed into the boxes to be returned for repair, requiring manual re-sorting later.

[0004] Therefore, providing a device that can achieve rapid detection and comprehensive sorting is of great practical value. Utility Model Content

[0005] The purpose of this invention is to provide a detection and sorting device for automotive ambient lights, aiming to solve the aforementioned technical problems.

[0006] This utility model provides a detection and sorting device for automotive ambient lights, including a base, a rapid detection component, and a comprehensive sorting component.

[0007] A connecting box is provided on one side of the top of the base;

[0008] The rapid detection component includes two partition plates disposed on the inner wall of the connecting box, a guide seat disposed in the middle of the inner wall of the connecting box, a guide frame disposed on one side of the inner wall of the connecting box, a connecting frame disposed at the top of the inner wall of the connecting box, a support frame disposed at the top middle of the base, a first electric cylinder disposed at the top of the support frame, an output shaft of the first electric cylinder being provided with a power supply head through the support frame, and two connectors disposed at the bottom of the support frame, with a high-definition camera and an area scan industrial camera disposed at the bottom of each of the two connectors;

[0009] The comprehensive sorting assembly includes two support plates mounted on the top of the base, two rotating rods positioned between the two support plates, and a conveyor belt drivingly connected to the outer walls of the two rotating rods. Two auxiliary blocks are mounted on the top of one end of the base, and a second electric cylinder is mounted on the top of each of the two auxiliary blocks. A pusher plate is mounted at the output shaft end of each of the two second electric cylinders, and a laser sensor is mounted at one end of each of the two pusher plates. Two discharge ports are opened at one end of another support plate, and two auxiliary frames are mounted in the middle of one end of the other support plate. The bottoms of the two auxiliary frames are fixedly connected to the base.

[0010] In one embodiment of this utility model, the driving assembly includes a torque motor correspondingly disposed at one end of the connecting box. The output shaft end of the torque motor passes through one end of the inner wall of the connecting box and one of the isolation plates, and is rotatably connected to the other isolation plate. A driving disc is disposed on the outer wall of the middle part of the output shaft of the torque motor. One end of one of the rotating rods passes through one of the support plates and is provided with a connecting rod. Synchronous pulleys are disposed on the outer walls of the output shaft of the torque motor and the outer walls of the connecting rod. A synchronous belt is drivingly connected to the outer walls of the two synchronous pulleys.

[0011] In one embodiment of this utility model, a reinforcing block is provided at the bottom of the torque motor, and a fixing block is rotatably connected to one end of the connecting rod. The bottoms of both the reinforcing block and the fixing block are fixedly connected to the base.

[0012] In one embodiment of this utility model, the outer walls of the two second electric cylinders are provided with reinforcing plates, the bottoms of the two reinforcing plates are fixedly connected to the base, and the outer walls of the two push plates are slidably connected to one of the support plates.

[0013] In one embodiment of this utility model, the top of the connecting box is provided with a feed inlet, the side of the connecting box is provided with a discharge outlet, and a discharge hopper is provided on one side of the discharge outlet.

[0014] In one embodiment of this utility model, a fixing frame is provided at the bottom of the base, and a controller is provided at the top corner of the base.

[0015] In one embodiment of this utility model, the first electric cylinder, the power-on head, the high-definition camera, the area array industrial camera, the second electric cylinder, the laser sensor, and the torque motor are all electrically connected to the controller, and the controller is electrically connected to an external power supply.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] 1) During use, the user inserts the light strip into the gap between the support frame and the connecting box through the feed port. The controller will turn on the torque motor, which drives the drive plate to rotate. The rotation of the drive plate will squeeze the light strip, causing it to enter the guide seat along the gap. The guide seat and the drive plate work together to send the light strip to the guide frame. After being guided by the guide frame, it is discharged through the discharge port. When the light strip is driven by the device inside the connecting box, it will bend, and a bending test will be performed. After the test, the bending point can be checked by a subsequent area array industrial camera to see if it is normal. After the bent light strip is discharged, it is sent to the bottom of the support frame by a conveyor belt. At this time, the controller will turn on the high-definition camera and the area array industrial camera. When the high-definition camera captures the reserved power line of the light strip, it will send the information back to the controller, causing the controller to turn on the first electric cylinder. The first electric cylinder drives the power head to contact the reserved power line, energizing it and making the light strip light up. The energization of the light strip is checked, and the area array industrial camera checks whether the brightness is uniform. The high-definition camera checks whether there are large scratches on the appearance of the light strip, thus achieving the purpose of rapid and multiple inspections.

[0018] 2) During use, qualified products will be conveyed to the collection box for collection. When a defective but repairable light strip is found, it will be conveyed to one of the push plates. The laser sensor will detect the arrival of the light strip and send the information to the controller. The controller will then activate one of the second electric cylinders, which will drive the push plate to push the light strip through one of the discharge ports to the auxiliary frame. After passing through the auxiliary frame, the light strip will fall into the outer recycling box to await repair. Light strips that are completely scrapped will be pushed into the external damaged box by another push plate for recycling and destruction, thereby achieving the purpose of accurate and comprehensive sorting. Attached Figure Description

[0019] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0020] Figure 1 This is a schematic diagram of the structure of this utility model;

[0021] Figure 2 This is a schematic diagram of one side of the structure of this utility model;

[0022] Figure 3 This is a cross-sectional view of one side of the connecting box of this utility model;

[0023] Figure 4 This is a schematic diagram of one end of the structure of this utility model;

[0024] Figure 5 This is a schematic diagram of the internal perspective structure of the connecting box of this utility model;

[0025] Figure 6This is an enlarged structural diagram of the synchronous belt of this utility model.

[0026] In the diagram: 100, base; 110, connector box;

[0027] 200. Rapid detection component; 210. Isolation plate; 220. Guide seat; 230. Guide frame; 240. Connecting frame; 250. Support frame; 260. First electric cylinder; 270. Power-on head; 280. Connector; 290. High-definition camera; 2910. Area array industrial camera; 300. Full-range sorting component; 310. Support plate; 320. Conveyor belt; 330. Auxiliary block; 340. Second electric cylinder; 350. Push plate; 360. Laser sensor; 370. Auxiliary frame;

[0028] 400. Drive assembly; 410. Torque motor; 420. Drive disc; 430. Connecting rod; 440. Synchronous pulley; 450. Synchronous belt;

[0029] 500, Reinforcing block; 600, Fixing block; 700, Reinforcing plate; 800, Discharge hopper; 900, Fixing frame. Detailed Implementation

[0030] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0031] Example

[0032] Please see Figure 1 - Figure 6 A detection and sorting device for automotive ambient lights includes a base 100, a rapid detection component 200, and a comprehensive sorting component 300.

[0033] Please refer to the details. Figure 1 A connecting box 110 is provided on one side of the top of the base 100.

[0034] Please see Figure 4 - Figure 5The rapid detection component 200 includes two partition plates 210 disposed on the inner wall of the connecting box 110, a guide seat 220 disposed in the middle of the inner wall of the connecting box 110, a guide frame 230 disposed on one side of the inner wall of the connecting box 110, a connecting frame 240 disposed at the top of the inner wall of the connecting box 110, a support frame 250 disposed in the middle of the top of the base 100, a first electric cylinder 260 disposed at the top of the support frame 250, a power-on head 270 disposed at the output shaft end of the first electric cylinder 260 passing through the support frame 250, and two connectors 280 disposed at the bottom of the support frame 250, with a high-definition camera 290 and an area array industrial camera 2910 disposed at the bottom of each of the two connectors 280.

[0035] In one specific embodiment, the connecting box 110 facilitates the user inserting the light strip through the feed inlet into the gap between the support frame 250 and the connecting box 110. The controller activates the torque motor 410, causing it to drive the drive disk 420 to rotate. The rotation of the drive disk 420 compresses the light strip, causing it to enter the guide seat 220 along the gap. The guide seat 220 and the drive disk 420 work together to deliver the light strip to the guide frame 230, where it is guided through the discharge port. When the light strip is driven by the device inside the connecting box 110, it bends, allowing for a bending test. After the test, it can be used with a subsequent area scan industrial camera 291. The system checks whether the bends are normal. After the bends are discharged, the light strip is sent to the bottom of the support frame 250 via conveyor belt 320. At this time, the controller will turn on the high-definition camera 290 and the area array industrial camera 2910. When the high-definition camera 290 captures the reserved power line of the light strip, it feeds the information back to the controller, causing the controller to turn on the first electric cylinder 260. The first electric cylinder 260 drives the power head 270 to contact the reserved power line and energize it, making the light strip light up. The system checks whether the light strip is energized and lit up. The area array industrial camera 2910 checks whether the brightness is uniform, and the high-definition camera 2910 checks whether there are large scratches on the appearance of the light strip, thereby achieving the purpose of rapid multi-factor inspection.

[0036] Please see Figure 1 - Figure 2 The comprehensive sorting component 300 includes two support plates 310 disposed on the top of the base 100. Two rotating rods are disposed in the middle of the two support plates 310. A conveyor belt 320 is connected to the outer wall of the two rotating rods. Two auxiliary blocks 330 are disposed on the top of one end of the base 100. A second electric cylinder 340 is disposed on the top of each of the two auxiliary blocks 330. A push plate 350 is disposed at the output shaft end of each of the two second electric cylinders 340. A laser sensor 360 is disposed at one end of each of the two push plates 350. Two discharge ports are opened at one end of the other support plate 310. Two auxiliary frames 370 are disposed in the middle of one end of the other support plate 310. The bottom of each of the two auxiliary frames 370 is fixedly connected to the base 100.

[0037] In one specific embodiment, a second electric cylinder 340 is provided to facilitate the collection of qualified products via conveyor belt 320. When a defective but repairable light strip is found, it is conveyed by conveyor belt 320 to one of the push plates 350. The laser sensor 360 detects the arrival of the light strip and sends the information to the controller. The controller then activates one of the second electric cylinders 340, causing it to drive the push plate 350 to push the light strip through one of the discharge ports to the auxiliary frame 370. After passing through the auxiliary frame 370, the light strip falls into the outer recycling bin to await repair. Light strips that are completely scrapped are pushed into the external damaged bin by another push plate 350 for recycling and destruction, thereby achieving the purpose of precise sorting.

[0038] Please see Figure 5 - Figure 6 The drive assembly 400 includes a torque motor 410 corresponding to one end of the connecting box 110. The output shaft of the torque motor 410 passes through one end of the inner wall of the connecting box 110 and is rotatably connected to one of the isolation plates 210 and the other isolation plate 210. A drive disc 420 is provided on the outer wall of the middle part of the output shaft of the torque motor 410. One end of one of the rotating rods passes through one of the support plates 310 and is provided with a connecting rod 430. Synchronous pulleys 440 are provided on the outer wall of the output shaft of the torque motor 410 and the outer wall of the connecting rod 430. A synchronous belt 450 is connected to the outer walls of the two synchronous pulleys 440.

[0039] In one specific embodiment, the provided synchronous pulley 440 facilitates the controller to turn on the torque motor 410 to drive the drive disk 420 to rotate during use, thereby driving the light strip. The rotation of the output shaft of the torque motor 410 will drive one of the synchronous pulleys 440 to rotate. One of the synchronous pulleys 440 drives the other synchronous pulley 440 to rotate via the synchronous belt 450. The rotation of the other synchronous pulley 440 will drive the connecting rod 430 to rotate. The rotation of the connecting rod 430 will drive the rotating rod to rotate. The two rotating rods cooperate to make the conveyor belt 320 rotate.

[0040] Please see Figure 6 The bottom of the torque motor 410 is provided with a reinforcing block 500, and one end of the connecting rod 430 is rotatably connected to a fixing block 600. The bottoms of the reinforcing block 500 and the fixing block 600 are both fixedly connected to the base 100.

[0041] In one specific embodiment, the reinforcing block 500 facilitates the support and fixation of the torque motor 410 during use, making it more stable. The fixing block 600 can also support and limit the connecting rod 430, making it more stable.

[0042] Please see Figure 2The outer walls of the output shafts of the two second electric cylinders 340 are provided with reinforcing plates 700. The bottoms of the two reinforcing plates 700 are fixedly connected to the base 100. The outer walls of the two push plates 350 are slidably connected to one of the support plates 310.

[0043] In one specific embodiment, the reinforcement plate 700 facilitates the support and reinforcement of the output shaft of the second electric cylinder 340 during use, making it more stable and improving its convenience.

[0044] Please see Figure 1 The top of the connecting box 110 is provided with a feed inlet, and the side of the connecting box 110 is provided with a discharge outlet. A discharge hopper 800 is provided on the side of the discharge outlet.

[0045] In one specific embodiment, the provided discharge hopper 800 facilitates the discharge of materials during use, allowing the conveyor belt 320 to transport them, thereby improving work efficiency and increasing convenience.

[0046] Please see Figure 1 The base 100 has a fixing bracket 900 at its bottom and a controller at its top corner.

[0047] In one specific embodiment, the fixed frame 900 is provided to facilitate the support of the base 100 and its top parts during use, making the top parts more stable during use and improving stability.

[0048] Please see Figure 1 - Figure 6 The first electric cylinder 260, the power head 270, the high-definition camera 290, the area array industrial camera 2910, the second electric cylinder 340, the laser sensor 360, and the torque motor 410 are all electrically connected to the controller, and the controller is electrically connected to an external power supply.

[0049] In one specific embodiment, the provided controller facilitates the power-on control of the electrical equipment during use, ensuring that the equipment is powered on when needed, thus avoiding the situation where power cannot be supplied when power is required.

[0050] In use, the connecting box 110 allows the user to easily insert the light strip through the feed inlet into the gap between the support frame 250 and the connecting box 110. The controller then activates the torque motor 410, which drives the drive disc 420 to rotate. The rotation of the drive disc 420 compresses the light strip, causing it to slide into the guide seat 220. The guide seat 220, in conjunction with the drive disc 420, guides the light strip to the guide frame 230, where it is guided through the discharge outlet. When the light strip is driven by the device inside the connecting box 110, it will bend, and a bending test will be performed. After the test, the bending point can be checked by the subsequent area scan industrial camera 2910 to see if it is normal. After the bent light strip is discharged, it is sent to the bottom of the support frame 250 by the conveyor belt 320. At this time, the controller will turn on the high-definition camera 290 and the area scan industrial camera 2910. When the high-definition camera 290 captures the power line reserved in the light strip, it will send the information back to the controller, causing the controller to open the first electric cylinder 260. The power-on head 270 is brought into contact with the reserved power line to energize the light strip, making it light up. The energization of the light strip is then checked using an industrial area camera 2910 to ensure uniform brightness, and a high-definition camera 290 to check for large scratches on the light strip's appearance, thus achieving rapid multi-stage inspection. Next, a second electric cylinder 340 is installed to facilitate the transport of qualified products via conveyor belt 320 to a collection box. When a defective but repairable light strip is found, it is conveyed by conveyor belt 320 to one of the push plates 350. The laser sensor 360 detects the arrival of the light strip and sends the information to the controller. The controller then activates one of the second electric cylinders 340, causing it to drive the push plate 350 to push the light strip. Finally, it is pushed through one of the discharge ports to an auxiliary frame 370, where it falls into the outer wall recycling box to await repair. Completely unusable light strips are pushed into an external damage box by another push plate 350 for recycling and destruction, thus achieving precise sorting.

[0051] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A detection and sorting device for automotive ambient lights, characterized in that, include: A base (100) is provided with a connecting box (110) on one side of its top. A rapid detection component (200) includes two partition plates (210) disposed on the inner wall of a connecting box (110). A guide seat (220) is disposed in the middle of the inner wall of the connecting box (110). A guide frame (230) is disposed on one side of the inner wall of the connecting box (110). A connecting frame (240) is disposed at the top of the inner wall of the connecting box (110). A support frame (250) is disposed at the top of the base (100). A first electric cylinder (260) is disposed at the top of the support frame (250). An energizing head (270) is disposed through the output shaft end of the first electric cylinder (260) through the support frame (250). Two connectors (280) are disposed at the bottom of the support frame (250). A high-definition camera (290) and an area array industrial camera (2910) are disposed at the bottom of each of the two connectors (280). A comprehensive sorting assembly (300) includes two support plates (310) set on the top of a base (100). Two rotating rods are set in the middle of the two support plates (310). A conveyor belt (320) is connected to the outer wall of the two rotating rods. Two auxiliary blocks (330) are set on the top of one end of the base (100). A second electric cylinder (340) is set on the top of each of the two auxiliary blocks (330). A push plate (350) is set at the end of the output shaft of each of the two second electric cylinders (340). A laser sensor (360) is set at one end of each of the two push plates (350). Two discharge ports are opened at one end of another support plate (310). Two auxiliary frames (370) are set in the middle of one end of another support plate (310). The bottom of each of the two auxiliary frames (370) is fixedly connected to the base (100).

2. The detection and sorting device for automotive ambient lights according to claim 1, characterized in that: The drive assembly (400) includes a torque motor (410) corresponding to one end of the connecting box (110). The output shaft of the torque motor (410) passes through one end of the inner wall of the connecting box (110) and one of the isolation plates (210) and is rotatably connected to the other isolation plate (210). A drive disc (420) is provided on the outer wall of the middle part of the output shaft of the torque motor (410). One end of one of the rotating rods passes through one of the support plates (310) and is provided with a connecting rod (430). Synchronous pulleys (440) are provided on the outer wall of the output shaft of the torque motor (410) and the outer wall of the connecting rod (430). The outer walls of the two synchronous pulleys (440) are connected by a synchronous belt (450).

3. The detection and sorting device for automotive ambient lights according to claim 2, characterized in that: The bottom of the torque motor (410) is provided with a reinforcing block (500), and one end of the connecting rod (430) is rotatably connected to a fixing block (600). The bottoms of the reinforcing block (500) and the fixing block (600) are both fixedly connected to the base (100).

4. The detection and sorting device for automotive ambient lights according to claim 3, characterized in that: The outer walls of the two second electric cylinders (340) are provided with reinforcing plates (700), the bottoms of the two reinforcing plates (700) are fixedly connected to the base (100), and the outer walls of the two push plates (350) are slidably connected to one of the support plates (310).

5. The detection and sorting device for automotive ambient lights according to claim 2, characterized in that: The top of the connecting box (110) is provided with a feed inlet, and the side of the connecting box (110) is provided with a discharge outlet. A discharge hopper (800) is provided on one side of the discharge outlet.

6. The detection and sorting device for automotive ambient lights according to claim 4, characterized in that: A fixing frame (900) is provided at the bottom of the base (100), and a controller is provided at the top corner of the base (100).

7. The detection and sorting device for automotive ambient lights according to claim 1, characterized in that: The first electric cylinder (260), the power head (270), the high-definition camera (290), the area array industrial camera (2910), the second electric cylinder (340), the laser sensor (360), and the torque motor (410) are all electrically connected to the controller, which is electrically connected to an external power supply.

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