Cable surface corrosion prevention treatment device

Abstract

The application relates to the technical field of cable processing, and discloses a cable surface anticorrosion treatment device which comprises a bottom plate, a cleaning assembly is installed on the top outer wall of the bottom plate, the cleaning assembly comprises a shaft ring, a gear ring, an elastic column one, a spring one, a connecting plate and a brush roller, the shaft ring is fixedly connected to the top middle section outer wall of the bottom plate through a fixing frame, and the inside of the shaft ring is rotationally connected with the gear ring, in the utility model, the cleaning nozzle of the left side annular pipe first preliminarily cleans the cable, then the self-rotation and revolution of the brush roller in the cleaning assembly are coordinated to brush and wash, the sponge scraping block is scraped to remove residual impurities, the depth of the cable surface is cleaned, the cable surface after cleaning is free of impurity residues, a clean base is provided for subsequent anticorrosion medium spraying, the adhesion of the anticorrosion coating and the cable surface is greatly improved, the coating is effectively prevented from falling off, and the service life of the cable is prolonged.

Description

Technical Field

[0001] This application relates to the field of cable processing technology, and in particular to a device for anti-corrosion treatment of cable surfaces. Background Technology

[0002] Cables are widely used in power transmission, communications, and other fields. However, their long-term exposure to outdoor or humid and corrosive environments makes their surfaces susceptible to corrosion, leading to decreased insulation performance, shortened service life, and even safety accidents. Therefore, anti-corrosion treatment of cable surfaces is crucial.

[0003] Existing cable surface anti-corrosion treatment devices do not thoroughly clean and roughen the cable surface before treatment, resulting in poor coating adhesion and easy peeling. At the same time, most devices can only be adapted to cables of a fixed diameter, which has poor versatility and low processing efficiency, making it difficult to meet the needs of mass production. Therefore, a cable surface anti-corrosion treatment device is proposed to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a cable surface anti-corrosion treatment device to solve the problems mentioned in the background art.

[0005] The cable surface anti-corrosion treatment device provided in this application adopts the following technical solution:

[0006] A cable surface anti-corrosion treatment device includes a base plate. A cleaning component is installed on the top outer wall of the base plate. The cleaning component includes a collar, a toothed ring, a telescopic column, a spring, a connecting plate, and a brush roller. The collar is fixedly connected to the top middle section of the outer wall of the base plate by a fixing frame. A toothed ring is rotatably connected inside the collar. Multiple telescopic columns are fixedly connected to the outer wall of the toothed ring. The bottom ends of the multiple telescopic columns are fixedly connected to multiple connecting plates. Multiple brush rollers are rotatably connected to the inner wall of the multiple connecting plates.

[0007] A servo motor is also fixedly mounted on the top outer wall of the base plate via a frame. The output shaft of the servo motor is fixedly connected to a gear, which passes through a collar and meshes with the gear ring.

[0008] Preferably, a stepper motor is fixedly installed on the outer wall of the plurality of connecting plates, and the output shaft of the stepper motor passes through the connecting plate and is fixedly connected to one end of the brush roller shaft.

[0009] Preferably, a plurality of telescopic columns two are fixedly connected to the outer wall of the toothed ring on the side opposite to the telescopic column one. A sponge scraper is detachably installed at the bottom end of the plurality of telescopic columns two. A spring two is also sleeved on the outer wall of the telescopic column two. The top end of the spring two is fixedly connected to the outer wall of the telescopic column two, and its bottom end abuts against the sponge scraper.

[0010] Preferably, a spring is sleeved on the outer wall of the first telescopic column, the top end of the spring is fixedly connected to the outer wall of the first telescopic column, and its bottom end abuts against the connecting plate. Multiple first telescopic columns and multiple second telescopic columns are evenly arranged in a circular array at equal intervals.

[0011] Preferably, two supports are fixedly connected to the top outer wall of the base plate, and annular tubes are fixedly connected to the annular outer walls of the two supports. Cleaning nozzles are evenly distributed at equal intervals on the outer wall of the annular tube on the left side, and spray nozzles are evenly distributed at equal intervals on the outer wall of the annular tube on the right side.

[0012] In summary, this application includes the following beneficial technical effects:

[0013] 1. The cable is first initially cleaned by the cleaning nozzle of the left annular tube, and then brushed by the rotation and revolution of the brush roller in the cleaning component, combined with the scraping of the sponge scraper to remove residual impurities, achieving deep cleaning of the cable surface. The cleaned cable surface is free of impurities, providing a clean base for subsequent anti-corrosion spraying, greatly improving the adhesion between the anti-corrosion coating and the cable surface, effectively preventing coating peeling, and extending the service life of the cable.

[0014] 2. Through the elastic action of the spring outside the telescopic column, the brush roller and sponge scraper can automatically adjust the fit with the cable surface according to the cable diameter, which can adapt to cables of different diameters and significantly improve versatility. At the same time, the device adopts a continuous operation process, in which the cable undergoes preliminary cleaning, deep brushing, scraping to remove impurities and anti-corrosion medium spraying in sequence. The connection between each step is smooth, and there is no need to frequently adjust the equipment parameters, which effectively improves the processing efficiency and meets the needs of mass production. Attached Figure Description

[0015] Figure 1 This is an overall schematic diagram of an embodiment of the application;

[0016] Figure 2 This is a three-dimensional schematic diagram of an embodiment of the application;

[0017] Figure 3 for Figure 2 Enlarged schematic diagram of the structure at point A in the middle;

[0018] Figure 4 This is a partial exploded view of the structure of an embodiment of the application.

[0019] Explanation of reference numerals in the attached drawings: 1. Base plate; 2. Shaft collar; 3. Gear ring; 4. Gear; 5. Servo motor; 6. Telescopic column one; 7. Spring one; 8. Connecting plate; 9. Brush roller; 10. Stepper motor; 11. Telescopic column two; 12. Spring two; 13. Sponge scraper; 14. Bracket; 15. Annular tube; 16. Cleaning nozzle; 17. Spray nozzle. Detailed Implementation

[0020] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.

[0021] This application discloses a cable surface anti-corrosion treatment device. (Refer to...) Figure 1-4 The cable surface anti-corrosion treatment device includes a base plate 1, which serves as the mounting base. A cleaning component is mounted on the top outer wall of the base plate 1, and two supports 14 are fixedly connected to it. The two supports 14 are located on both sides of the cleaning component, forming the core working frame of the device.

[0022] The cleaning component's collar 2 is fixed to the outer wall of the top middle section of the base plate 1 by a fixing bracket. The collar 2 is rotatably connected to a toothed ring 3. Multiple telescopic columns 6 are fixedly connected to the inner wall of the toothed ring 3. The bottom end of each telescopic column 6 is fixedly connected to the corresponding connecting plate 8. Multiple brush rollers 9 are rotatably installed on the inner walls of multiple connecting plates 8 to form a brushing structure for the cable surface.

[0023] A servo motor 5 is fixedly mounted on the top outer wall of the base plate 1 via a frame. The output shaft of the servo motor 5 is fixedly connected to the gear 4. The gear 4 passes through a pre-set opening on the side wall of the shaft ring 2 and meshes with the outer tooth structure of the gear ring 3, forming the drive transmission mechanism of the cleaning component.

[0024] Stepper motors 10 are fixedly mounted on the outer walls of multiple connecting plates 8. The output shafts of the stepper motors 10 pass through the connecting plates 8 and are fixedly connected to one end of the brush roller 9, thereby driving the brush roller 9 to rotate. It should be noted that, to ensure that the multiple stepper motors 10 rotate around the axis of the collar 2 without the cables getting tangled, an annular guide groove can be opened on the inner wall of the collar 2. The annular guide groove is concentrically set with the toothed ring 3. A cable chain mounting base is fixedly connected to the outer wall of the toothed ring 3. One end of the flexible cable chain is fixed to the cable chain mounting base, and the other end is fixed to the outer wall of the collar 2 by a bracket. The wires of the stepper motors 10 run along the connecting plates. 8. After the telescopic column 6 is wired, it is concentrated and inserted into the interior of the flexible cable chain. The cable chain slides in the annular guide groove as the toothed ring 3 rotates. The flexible cable chain is made of flexible but non-tangling nylon material. The interior is divided into multiple wire grooves to store power cables and control cables respectively. The wires at the end of the cable chain pass through the preset holes of the shaft ring 2 to connect to external equipment. When the toothed ring 3 rotates, the flexible cable chain bends and slides synchronously with the toothed ring 3 under the limit of the annular guide groove. The wires are constrained inside the cable chain to avoid contact and tangling with other components. At the same time, the flexibility of the cable chain can adapt to the forward and reverse rotation of the toothed ring 3. This is existing technology and will not be described in detail.

[0025] Multiple telescopic columns 11 are fixedly connected to the inner wall of the toothed ring 3 on the side opposite to the telescopic column 6. Each telescopic column 11 has a sponge scraper 13 installed at its bottom in a detachable manner. A spring 12 is sleeved on the outer wall of the telescopic column 11. The top of the spring 12 is fixedly connected to the outer wall of the telescopic column 11, and the bottom abuts against the sponge scraper 13. The elastic force ensures that the sponge scraper 13 adheres to the surface of the cable.

[0026] A spring 7 is fitted onto the outer wall of the telescopic column 6. The top end of the spring 7 is fixedly connected to the outer wall of the telescopic column 6, and the bottom end abuts against the connecting plate 8. The spring force is used to adjust the fit between the brush roller 9 and the cable. Multiple telescopic columns 16 and multiple telescopic columns 21 are distributed in an equally spaced circular array along the inner wall of the toothed ring 3 to ensure uniform force during operation.

[0027] Two brackets 14 are fixed to the top outer wall of the base plate 1, and annular tubes 15 are fixedly connected to their opposite sides. Cleaning nozzles 16 are arranged on the inner wall of the annular tube 15 on the left side of the cleaning component. The cleaning nozzles 16 are evenly distributed at equal intervals along the inner wall of the annular tube 15. Spray nozzles 17 are arranged on the inner wall of the annular tube 15 on the right side of the cleaning component. The spray nozzles 17 are also evenly distributed at equal intervals along the inner wall of the annular tube 15. The end of the annular tube 15 away from the nozzles can be connected to an external material supply device to provide a medium supply for cleaning and spraying operations.

[0028] The implementation principle of the cable surface anti-corrosion treatment device in this application embodiment is as follows: When in use, the cable to be treated passes through the annular pipe 15 on the left support 14, the cleaning component, and the annular pipe 15 on the right support 14 in sequence along the preset path. After the external feeding equipment is started, the cleaning nozzle 16 on the left annular pipe 15 sprays cleaning medium onto the cable surface to perform preliminary cleaning on the cable surface.

[0029] After initial cleaning, the cable enters the cleaning assembly. The servo motor 5 is started, which drives the gear 4 to rotate. The gear 4 drives the gear ring 3 to rotate synchronously in the shaft ring 2. The gear ring 3 drives the telescopic column 6, the telescopic column 11 and the corresponding connecting plate 8 and sponge scraper 13 to rotate together. At the same time, the stepper motor 10 is started, which drives the brush roller 9 to rotate. Under the elastic action of the spring 7, the brush roller 9 closely adheres to the surface of the cable. Through the coordinated action of rotation and revolution, the surface of the cable is thoroughly brushed.

[0030] During the scrubbing process, the sponge scraper 13 at the bottom of the telescopic column 2 11 contacts the cable surface under the elastic action of the spring 2 12, and scrapes the cable surface after scrubbing by rotating with the toothed ring 3, removing residual cleaning medium and impurities.

[0031] After cleaning and wiping, the cable passes through the right annular pipe 15. The spray nozzle 17 on the right annular pipe 15 sprays anti-corrosion media onto the cable surface, thus completing the cleaning and anti-corrosion pretreatment process of the cable surface.

[0032] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0033] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0034] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A cable surface anti-corrosion treatment device, comprising a base plate (1), characterized in that: A cleaning assembly is installed on the top outer wall of the base plate (1). The cleaning assembly includes a collar (2), a toothed ring (3), a telescopic column (6), a spring (7), a connecting plate (8), and a brush roller (9). The collar (2) is fixedly connected to the top middle section of the outer wall of the base plate (1) by a fixing frame. The toothed ring (3) is rotatably connected inside the collar (2). Multiple telescopic columns (6) are fixedly connected to the outer wall of the toothed ring (3). The bottom ends of multiple telescopic columns (6) are fixedly connected to multiple connecting plates (8). Multiple brush rollers (9) are rotatably connected to the inner wall of multiple connecting plates (8). The top outer wall of the base plate (1) is also fixedly mounted with a servo motor (5) via a frame. The output shaft of the servo motor (5) is fixedly connected with a gear (4). The gear (4) passes through the collar (2) and meshes with the gear ring (3).

2. The cable surface anti-corrosion treatment device according to claim 1, characterized in that: A stepper motor (10) is fixedly installed on the outer side wall of a plurality of connecting plates (8). The output shaft of the stepper motor (10) passes through the connecting plate (8) and is fixedly connected to one end of the brush roller (9).

3. The cable surface anti-corrosion treatment device according to claim 2, characterized in that: The toothed ring (3) is fixedly connected to a plurality of telescopic columns (11) on the outer wall of the side opposite to the telescopic column (6). The bottom end of the plurality of telescopic columns (11) is detachably equipped with a sponge scraper (13). The outer wall of the telescopic column (11) is also fitted with a spring (12). The top end of the spring (12) is fixedly connected to the outer wall of the telescopic column (11), and its bottom end abuts against the sponge scraper (13).

4. The cable surface anti-corrosion treatment device according to claim 3, characterized in that: The outer wall of the telescopic column one (6) is fitted with a spring one (7). The top end of the spring one (7) is fixedly connected to the outer wall of the telescopic column one (6), and its bottom end abuts against the connecting plate (8). Multiple telescopic columns one (6) and multiple telescopic columns two (11) are evenly arranged in a circular array at equal intervals.

5. The cable surface anti-corrosion treatment device according to claim 1, characterized in that: Two brackets (14) are fixedly connected to the top outer wall of the base plate (1). Annular tubes (15) are fixedly connected to the annular outer walls of the two brackets (14). Cleaning nozzles (16) are evenly distributed at equal intervals on the outer wall of the annular tube (15) on the left side, and spray nozzles (17) are evenly distributed at equal intervals on the outer wall of the annular tube (15) on the right side.

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