A non-destructive cleaning device for ceramic articles with a flexible brush

Abstract

The utility model discloses a kind of ceramic product nondestructive cleaning devices with flexible brush, it is related to ceramic product cleaning technical field.The utility model includes cleaning workbench and rotating positioning table, cleaning workbench includes bottom plate, vertical plate fixedly in the edge portion of bottom plate, adjustablely installed in the inner side of vertical plate upper portion base plate, flexible brush group is evenly distributed in the inner side of base plate, water column is fixedly symmetrical in the front of bottom plate, and spray head is equidistantly arranged in the circumferential side of water column;Rotating positioning table includes machine table fixedly in the middle position of bottom plate upper side, tray fixedly with the rotating shaft setting in the middle of machine table, and equidistantly installed in the upper side of tray positioning assembly.The rotating positioning table of the utility model is equipped with motor-driven rotating shaft, and tray is driven to rotate at uniform speed, so that the ceramic product to be cleaned can be realized automatic rotation after being fixed, and flexible brush group fixed on base plate can complete all-around, continuous brushing of ceramic product peripheral wall without moving brush body.

Description

Technical Field

[0001] This utility model belongs to the field of ceramic product cleaning technology, and in particular relates to a non-destructive cleaning device for ceramic products with a flexible brush. Background Technology

[0002] Cleaning is an indispensable key process in the production, restoration and preservation of ceramic products. It is mainly used to remove residual dust after firing, release agents, oil or dust that adheres during transportation, and surface stains that have accumulated over a long period of time.

[0003] An existing patent (publication number CN 212703259 U) discloses a ceramic product cleaning device, including a base. Rollers are fixedly connected to both sides of the top surface of the base. The rollers on both sides are movably sleeved on the left and right sides of a conveyor belt. The middle part of the left roller is fixedly sleeved on one end of the output shaft of a first motor, and the first motor is installed on the left side of the top surface of the base. An upwardly extending bracket is fixedly connected to the left side of the top surface of the base, and the top end of the bracket is fixedly connected to the left and right sides of a water tank.

[0004] While the aforementioned devices improve the cleaning efficiency of ceramic products, the lack of effective positioning means during the cleaning process makes them prone to falling and being damaged during continuous transport. Furthermore, the cleaning process is relatively uniform, hindering deep cleaning of the ceramic product surface. Therefore, we provide a non-destructive cleaning device for ceramic products with a flexible brush to address these problems. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model is a non-destructive cleaning device for ceramic products with flexible brushes, including a cleaning workbench and a rotating positioning table installed in the middle of the cleaning workbench. The cleaning workbench includes a base plate, vertical plates symmetrically fixed to the side of the base plate, a base plate adjustablely installed on the inner side of the upper part of the vertical plate, a flexible brush group evenly distributed on the inner side of the base plate, a water column symmetrically fixed to the front of the base plate, and nozzles equidistantly arranged around the water column.

[0007] The rotary positioning table includes a machine base fixed to the middle position of the upper side of the base plate, a tray fixed to the rotating shaft set in the middle of the machine base, and positioning components installed at equal intervals on the upper side of the tray.

[0008] The present invention is further configured such that the vertical plate is located outside the tray, and a threaded sleeve is installed at the middle position of the upper part of the vertical plate. An adjusting screw is installed inside the threaded sleeve, and the end of the adjusting screw is movably connected to the outside of the base plate.

[0009] The present invention is further configured such that the spray direction of the plurality of nozzles is toward the upper area of ​​the tray, and the bottom of the water column is connected to an external water source through a distribution pipe.

[0010] The present invention is further configured such that the central area of ​​the upper side of the tray is recessed, the ceramic product to be cleaned is fixed in the recessed area by a positioning component, and a pair of flexible brushes are in contact with the periphery of the ceramic product to be cleaned.

[0011] The present invention is further configured such that the rotary positioning table is equipped with a motor, and the motor is connected to the rotating shaft inside the machine tool through a transmission structure.

[0012] The present invention is further configured such that the positioning component includes a positioning plate fixed to the edge of the upper side plate of the tray, a positioning screw threadedly installed in the middle of the positioning plate, and a chuck installed at the front end of the positioning screw.

[0013] The present invention is further configured such that the clamp is pressed against the bottom of the ceramic product to be cleaned, and the clamp is composed of an outer hard layer and an inner elastic silicone layer. The outer hard layer is connected to the end of the positioning screw, while the inner elastic silicone layer is in contact with the bottom of the ceramic product to be cleaned.

[0014] This utility model has the following beneficial effects:

[0015] 1. This utility model uses a positioning component to position the ceramic product to be cleaned. The clamp, which is composed of an outer hard layer and an inner elastic silicone layer, combined with an adjustable positioning screw and a positioning plate, achieves safe and stable clamping of the bottom of the ceramic product. While ensuring reliable positioning, the elastic buffering properties of the silicone layer effectively avoid pressure damage, scratches or cracks to the bottom of the ceramic product during clamping, greatly improving the safety of the cleaning process and the level of finished product protection.

[0016] 2. The rotating positioning table of this utility model is equipped with a motor-driven rotating shaft that drives the tray to rotate at a uniform speed, so that the ceramic products to be cleaned can be automatically rotated after being fixed. With the flexible brush group fixed on the substrate, it can complete the all-round and continuous brushing of the outer wall of the ceramic products without moving the brush body, which significantly improves the uniformity of cleaning and work efficiency, and reduces the problems of manual intervention and incomplete local cleaning.

[0017] 3. This utility model achieves distance adjustment between the substrate and the vertical plate by setting an adjusting screw and a threaded sleeve, so that the position of the flexible brush group can be flexibly adjusted according to ceramic products of different sizes, greatly enhancing the versatility and adaptability of the equipment and meeting the needs of cleaning multiple specifications of products on the same line; at the same time, the nozzles equidistantly arranged around the water column can evenly spray water onto the rotating cleaning area, forming a synergistic effect of brushing and rinsing, timely washing away the detached dirt particles, preventing secondary pollution, and improving the cleaning cleanliness.

[0018] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of one side of the overall structure of this utility model.

[0021] Figure 2 This is a schematic diagram of the other side of the overall structure of this utility model.

[0022] Figure 3 This is a front view of the overall structure of this utility model.

[0023] Figure 4 This is a schematic diagram of the positioning component structure in this utility model.

[0024] The attached diagram lists the components represented by each number as follows:

[0025] 100. Cleaning workbench; 101. Base plate; 102. Vertical plate; 103. Threaded sleeve; 104. Adjusting screw; 105. Base plate; 106. Flexible brush assembly; 107. Water column; 108. Nozzle; 109. Distribution pipe; 200. Rotary positioning table; 201. Motor; 202. Tray; 203. Machine base; 204. Positioning plate; 205. Positioning screw; 206. Clamp. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Example

[0028] Please see Figure 1-4 This utility model is a non-destructive cleaning device for ceramic products with flexible brushes, including a cleaning workbench 100 and a rotating positioning table 200 installed in the middle of the cleaning workbench 100. The cleaning workbench 100 includes a base plate 101, vertical plates 102 symmetrically fixed to the side of the base plate 101, a base plate 105 adjustablely installed on the inner side of the upper part of the vertical plate 102, a flexible brush group 106 evenly distributed on the inner side of the base plate 105, a water column 107 symmetrically fixed to the front of the base plate 101, and nozzles 108 equidistantly arranged around the water column 107. The rotating positioning table 200 includes a machine base 203 fixed to the middle position of the upper side of the base plate 101, a tray 202 fixed to the rotating shaft set in the middle of the machine base 203, and positioning components equidistantly installed on the upper side of the tray 202.

[0029] Specifically, the positioning assembly includes a positioning plate 204 fixed to the edge of the upper side plate of the tray 202, a positioning screw 205 threadedly installed in the middle of the positioning plate 204, and a chuck 206 installed at the front end of the positioning screw 205; the chuck 206 is pressed against the bottom of the ceramic product to be cleaned, and the chuck 206 is composed of an outer hard layer and an inner elastic silicone layer, wherein the outer hard layer is connected to the end of the positioning screw 205, and the inner elastic silicone layer is in contact with the bottom of the ceramic product to be cleaned.

[0030] Furthermore, the upper side center area of ​​the tray 202 is recessed, and the ceramic product to be cleaned is fixed in the recessed area by the positioning component. A pair of flexible brush groups 106 are in contact with the periphery of the ceramic product to be cleaned. The rotating positioning table 200 is equipped with a motor 201, and the motor 201 is connected to the rotating shaft inside the machine base 203 through a transmission structure.

[0031] In addition, the vertical plate 102 is located outside the tray 202, and a threaded sleeve 103 is installed at the middle position of the upper part of the vertical plate 102. An adjusting screw 104 is installed inside the threaded sleeve 103. The end of the adjusting screw 104 is movably connected to the outside of the base plate 105. The spray direction of the plurality of nozzles 108 is towards the upper area of ​​the tray 202, and the bottom of the water column 107 is connected to an external water source through a distribution pipe 109.

[0032] The ceramic product non-destructive cleaning device with flexible brushes provided in this embodiment achieves efficient and non-destructive cleaning of ceramic products by integrating rotary positioning, flexible cleaning, and an adjustable support structure. The overall device uses a cleaning workbench 100 as its basic support frame, with its base plate 101 providing stable support. Symmetrically arranged vertical plates 102 on both sides not only enhance structural rigidity but also serve as mounting carriers for the adjustment mechanism. The position of the substrate 105 is adjusted by the threaded engagement of the adjusting screw 104 and the threaded sleeve 103 on the upper inner side of the vertical plate 102, thereby driving the evenly distributed flexible brush group 106 on its inner side to move horizontally to adapt to the cleaning needs of ceramic products of different sizes. A rotary positioning stage 200 is located in the middle of the cleaning workbench 100. Its core is driven by a motor 201 that drives the internal rotating shaft of the machine base 203 to rotate the tray 202, thus... The ceramic products to be cleaned can rotate at a uniform speed after being positioned, ensuring the uniformity and comprehensiveness of the cleaning process. The upper surface of the tray 202 has a central recessed area to accommodate the bottom of the ceramic products, improving positioning stability and achieving precise clamping in conjunction with the positioning component. This component consists of a positioning plate 204 fixed to the edge of the tray 202, a rotatable and adjustable positioning screw 205, and a front clamp 206. The clamp 206 adopts a composite structure of an outer hard layer and an inner elastic silicone layer. The outer layer ensures a firm connection with the screw, while the inner silicone layer provides cushioning protection when pressing the bottom of the ceramic products, avoiding scratches or damage caused by hard contact, and achieving safe and reliable fixation.

[0033] Meanwhile, a pair of flexible brush sets 106 are symmetrically arranged inside the substrate 105. After adjusting the position of the substrate 105, they flexibly conform to the peripheral wall of the rotating ceramic product, completing the removal of stains during its rotation. The flexible material effectively prevents surface damage. In addition, symmetrically arranged water columns 107 are connected to an external water source through a distribution pipe 109. The nozzles 108 evenly distributed around their periphery spray water directionally onto the working area above the tray 202, providing a continuous rinsing medium for the cleaning process, assisting the brushes in removing dirt and promptly removing cleaning residue.

[0034] In summary, this utility model constructs an automated non-destructive cleaning system suitable for various fragile ceramic products through the synergistic effect of mechanical positioning, controllable rotation, flexible contact cleaning, and multi-point water spraying. While ensuring the cleaning effect, it greatly improves the operational safety and the applicability of the equipment.

[0035] The specific usage steps of this embodiment are as follows: First, place the cleaning device on a stable working site and connect the distribution pipe 109 at the bottom of the water supply column 107 to an external water source to ensure that the water supply system is unobstructed; turn on the power line of the motor 201 and check whether each electrical and mechanical component is in normal working condition; then, according to the size of the ceramic product to be cleaned, synchronously rotate the adjusting screws 104 on both vertical plates 102, thereby driving the base plate 105 connected to its end to move closer to or away from the vertical plate 102, so that the flexible brush group 106 installed on the inner side of the base plate 105 is in the cleaning area of ​​the outer peripheral wall of the ceramic product to be cleaned; next, gently place the ceramic product to be cleaned in the central recessed area of ​​the tray 202 of the rotating positioning table 200 to ensure that its bottom is stably positioned; then rotate the positioning screw 205 on the positioning plate 204 to push the chuck 206 at its front end toward the bottom of the ceramic product until the elastic silicone layer on the inner side of the chuck 206 is in close contact with the bottom surface of the ceramic product and applies appropriate pressure. Pressure is applied to achieve a firm and damage-free positioning and fixation. After clamping, the motor 201 is started, and the motor 201 drives the rotating shaft inside the machine base 203 through the transmission structure, causing the tray 202 and the ceramic products on it to rotate at a uniform speed. At the same time, the water source is turned on, and the water flows through the distribution pipe 109 into the water column 107, and is sprayed from the nozzles 108 set at equal intervals around the perimeter onto the tray 202, forming a surrounding rinsing. During the rotation, the outer peripheral wall of the ceramic products is in continuous contact with the flexible brush group 106 on both sides. The flexible brush bristles gently brush away the surface stains with the assistance of the water flow, achieving a comprehensive and thorough cleaning operation. Due to the flexibility of the brushes and the buffering effect of the silicone layer of the clamp 206, scratches or cracks are effectively avoided on the ceramic surface and bottom. After cleaning, the motor 201 and water source are turned off, the positioning screw 205 is rotated in the opposite direction to loosen the clamp 206, and the cleaned ceramic products are taken out for subsequent drying or inspection processes. If different specifications of products need to be cleaned, the above adjustment and operation process can be repeated.

[0036] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0037] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A non-destructive cleaning device for ceramic products with a flexible brush, comprising a cleaning workbench (100) and a rotating positioning table (200) installed in the middle of the cleaning workbench (100), characterized in that: The cleaning workbench (100) includes a base plate (101), a vertical plate (102) symmetrically fixed to the side of the base plate (101), a base plate (105) adjustablely installed on the upper inner side of the vertical plate (102), a flexible brush group (106) evenly distributed on the inner side of the base plate (105), a water column (107) symmetrically fixed to the front of the base plate (101), and nozzles (108) equidistantly arranged around the water column (107). The rotating positioning stage (200) includes a machine base (203) fixed to the middle position of the upper side of the base plate (101), a tray (202) fixed to the rotating shaft set in the middle of the machine base (203), and positioning components installed at equal intervals on the upper side of the tray (202).

2. The non-destructive cleaning device for ceramic products with a flexible brush according to claim 1, characterized in that, The vertical plate (102) is located outside the tray (202), and a threaded sleeve (103) is installed at the middle position of the upper part of the vertical plate (102). An adjusting screw (104) is installed inside the threaded sleeve (103) and the end of the adjusting screw (104) is movably connected to the outside of the base plate (105).

3. The non-destructive cleaning device for ceramic products with a flexible brush according to claim 1, characterized in that, The spray direction of the plurality of nozzles (108) is toward the area above the tray (202), and the bottom of the water column (107) is connected to an external water source through a distribution pipe (109).

4. The non-destructive cleaning device for ceramic products with a flexible brush according to claim 1, characterized in that, The upper side center area of ​​the tray (202) is recessed, and the ceramic product to be cleaned is fixed in the recessed area by the positioning component. A pair of flexible brushes (106) are in contact with the periphery of the ceramic product to be cleaned.

5. The non-destructive cleaning device for ceramic products with a flexible brush according to claim 1, characterized in that, The rotary positioning stage (200) is equipped with a motor (201), which is connected to the rotating shaft inside the machine base (203) through a transmission structure.

6. The non-destructive cleaning device for ceramic products with a flexible brush according to claim 1, characterized in that, The positioning assembly includes a positioning plate (204) fixed to the edge of the upper side plate of the tray (202), a positioning screw (205) threadedly installed in the middle of the positioning plate (204), and a chuck (206) installed at the front end of the positioning screw (205).

7. The non-destructive cleaning device for ceramic products with a flexible brush according to claim 6, characterized in that, The clamp (206) is pressed against the bottom of the ceramic product to be cleaned, and the clamp (206) is composed of an outer hard layer and an inner elastic silicone layer. The outer hard layer is connected to the end of the positioning screw (205), while the inner elastic silicone layer is in contact with the bottom of the ceramic product to be cleaned.

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