A lamp packaging auxiliary device based on automation control

Abstract

The utility model discloses a lamp package auxiliary device based on automation control belongs to lamp package equipment technical field, and its technical scheme main points include the lamp shade conveyer belt body, the outside of lamp shade conveyer belt body is provided with the auxiliary package mechanism, the auxiliary package mechanism includes surface cleaning subassembly and lamp shade bottom decontamination subassembly, surface cleaning subassembly sets up in the bottom of lamp shade conveyer belt body, lamp shade bottom decontamination subassembly sets up in the right side of lamp shade conveyer belt body, and surface cleaning subassembly internal structure can constantly clean lamp shade conveyer belt body surface, can avoid the moisture that exists on the surface of lamp shade conveyer belt body simultaneously, prevents lamp shade bottom to contaminate moisture and impurity and influences its and sealant bonding effect, and lamp shade bottom decontamination subassembly can clean lamp shade bottom surface, makes lamp shade in the process of whole transportation, and its bottom and lamp stand inside top sealant contact before all are in the clean state.

Description

Technical Field

[0001] This utility model relates to the field of lighting packaging equipment technology, and in particular to an auxiliary device for lighting packaging based on automated control. Background Technology

[0002] Encapsulation is a crucial process in lighting fixture production. Its main purpose is to protect the core components of the lighting fixture, such as the light source module and circuit board. Common methods include shell assembly, sealant filling, and dustproof and waterproof coating to ensure the stability, safety, and lifespan of the lighting fixture. Existing encapsulation production lines are generally composed of a combination of core structures such as conveyor belts, robotic arms, and carrier trays. The workflow is as follows: the robotic arm places the lamp cover on top of the conveyor belt, waiting for the next robotic arm to pick it up. At the same time, the robotic arm places the lamp holder inside the rotating carrier tray. During the rotation, sealant is applied first, and then the robotic arm places the lamp cover from the top of the conveyor belt into the lamp holder to come into contact with the sealant. At this point, the bulb is basically encapsulated.

[0003] In use, the core structure of existing lighting packaging equipment generally consists of a conveyor belt and a robotic arm. However, the conveyor belt inside the existing lighting packaging equipment does not have a cleaning structure, which may cause contamination at the bottom of the lamp cover. This can lead to poor contact between the bottom of the lamp cover and the annular sealant inside the lamp holder, resulting in poor packaging quality. Consequently, the bulbs produced cannot pass subsequent inspections, leading to a decrease in product yield and a reduced user experience.

[0004] To address this, an auxiliary device for lamp packaging based on automated control is proposed. Utility Model Content

[0005] The purpose of this utility model is to provide an automated control-based auxiliary device for lamp packaging. It aims to solve the problem that the core structure of existing lamp packaging equipment is generally a conveyor belt and a robot arm. However, the conveyor belt inside the existing lamp packaging equipment does not have a cleaning structure, which may cause contamination at the bottom of the lamp cover. This leads to poor contact between the bottom of the lamp cover and the annular sealant inside the lamp holder, resulting in poor packaging quality. Consequently, the produced bulbs cannot pass subsequent inspections, reducing the product yield and lowering the user experience.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an automated control-based lamp packaging auxiliary device, comprising a lampshade transport belt body, an auxiliary packaging mechanism disposed on the outer side of the lampshade transport belt body, the auxiliary packaging mechanism comprising a surface cleaning component and a lampshade bottom cleaning component, the surface cleaning component being disposed at the bottom of the lampshade transport belt body, the lampshade bottom cleaning component being disposed on the right side of the lampshade transport belt body, the surface cleaning component comprising a storage plate, a protective shell, an electric cleaning brush, an atomizing nozzle, and an electric heating rod, the storage plate being bolted to the bottom of the lampshade transport belt body, the protective shell being bolted to the bottom of the inner side of the storage plate, the electric cleaning brush being rotatably connected to the top of the inner side of the protective shell, and the electric heating rod being bolted to the bottom of the lampshade transport belt body.

[0007] Preferably, the bottom cleaning assembly of the lampshade includes a support plate bolted to the surface of the protective housing, and a motor is bolted to the inner side of the support plate.

[0008] Preferably, a support platform is fixedly connected to the top of the motor, and a cleaning pad is detachably connected to the top of the support platform.

[0009] Preferably, a positioning block is provided on the top of the support platform, and the top of the positioning block is spherical.

[0010] Preferably, the bottom of the lampshade conveyor belt body is provided with an auxiliary component, the auxiliary component including a recycling bin detachably connected to the bottom of the protective shell, the top of the recycling bin contacting the bottom of the protective shell, and a debris removal plate detachably connected to the top of the inner side of the recycling bin.

[0011] Preferably, a pumping pipe is provided at the bottom of the inner side of the recycling bin, and a through hole is provided on the inner side of the impurity removal plate.

[0012] Preferably, a positioning groove is provided at the bottom of the inner side of the storage plate, and the bottom of the inner side of the storage plate contacts the top of the protective shell.

[0013] Preferably, the top of the inner side of the protective housing has a mounting hole, and the surface of the electric cleaning brush is in contact with the bottom surface of the lampshade conveyor belt body.

[0014] Preferably, the output end of the atomizing nozzle is close to the surface of the electric cleaning brush, and the atomizing nozzle is tilted as a whole.

[0015] Preferably, the bottom of the heating rod is bolted to a protective housing, and the top of the heating rod is close to the surface of the bottom of the lamp cover conveyor belt body.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] 1. This application, by setting up a surface cleaning component, utilizes an automated control-based lamp packaging auxiliary device. The storage plate serves as the main support structure, with internal grooves to receive and fix the protective shell. Simultaneously, the protective shell covers the bottom space of the storage plate, forming a closed space. This closed space can receive an electric cleaning brush and an atomizing nozzle. Before transporting the lampshade, the user can rotate the lampshade conveyor belt and simultaneously activate the atomizing nozzle and electric cleaning brush. The electric cleaning brush, in conjunction with the atomizing nozzle, sprays cleaning liquid to continuously clean the surface of the lampshade conveyor belt, preventing impurities from adhering to the bottom of the lampshade. Meanwhile, the heating rod, as a relatively independent structure, is located away from the protective shell and other structures, installed on the other side of the bottom of the lampshade conveyor belt. This serves to dry the surface of the lampshade conveyor belt, preventing moisture from remaining on the surface and ensuring the bottom of the lampshade adheres to the sealant.

[0018] 2. This application, by setting a cleaning component at the bottom of the lampshade, allows the use of an automated control-based lamp packaging auxiliary device. A carrier plate is mounted on the surface of the protective housing, serving as the main support structure. It receives the motor, support platform, cleaning pad, and positioning block, enabling the motor to rotate the support platform and cleaning pad on top of the carrier plate. The positioning block is detachably connected to the carrier plate at its bottom, and its surface is rotatably connected to the inner side of the support platform, preventing the positioning block from participating in the rotation and avoiding friction between its surface and the inner wall of the lampshade, thus preventing wear. Simultaneously, the cleaning pad contacts the bottom surface of the lampshade, and under the action of rotation, the cleaning pad removes impurities from the bottom of the lampshade. Through the cleaning pad in conjunction with an electric cleaning brush and atomizing nozzle, the bottom of the lampshade remains clean until it comes into contact with the sealant on the inner top of the lamp holder during the entire transportation process. This assists the lamp packaging production line in completing high-quality lamp packaging work, thereby improving the yield rate of packaged lamp products. Attached Figure Description

[0019] Figure 1 This is an overall structural diagram of a lighting fixture packaging auxiliary device based on automated control according to this utility model;

[0020] Figure 2 This is a schematic diagram of the auxiliary packaging mechanism in this utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the cleaning component at the bottom of the lampshade in this utility model;

[0022] Figure 4 This is a schematic diagram of the transport component in this utility model;

[0023] Figure 5 This is a schematic diagram of the auxiliary components in this utility model.

[0024] In the diagram, 1. Lampshade conveyor belt body; 2. Auxiliary packaging mechanism; 21. Surface cleaning assembly; 211. Storage plate; 212. Protective shell; 213. Electric cleaning brush; 214. Atomizing nozzle; 215. Heating rod; 22. Lampshade bottom cleaning assembly; 221. Support plate; 222. Motor; 223. Support platform; 224. Cleaning pad; 225. Positioning block; 3. Auxiliary assembly; 31. Recycling bin; 32. Impurity removal plate; 33. Pumping pipe. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1-5 The present invention provides the following technical solution:

[0027] An automated control-based lamp packaging auxiliary device includes a lampshade transport belt body 1. An auxiliary packaging mechanism 2 is provided on the outer side of the lampshade transport belt body 1. The auxiliary packaging mechanism 2 includes a surface cleaning component 21 and a lampshade bottom cleaning component 22. The surface cleaning component 21 is located at the bottom of the lampshade transport belt body 1, and the lampshade bottom cleaning component 22 is located on the right side of the lampshade transport belt body 1. The surface cleaning component 21 includes a storage plate 211, a protective shell 212, an electric cleaning brush 213, an atomizing nozzle 214, and an electric heating rod 215. The storage plate 211 is bolted to the bottom of the lampshade transport belt body 1, the protective shell 212 is bolted to the bottom of the inner side of the storage plate 211, the electric cleaning brush 213 is rotatably connected to the top of the inner side of the protective shell 212, and the electric heating rod 215 is bolted to the bottom of the lampshade transport belt body 1.

[0028] In this embodiment: by setting up a storage plate 211, a protective shell 212, an electric cleaning brush 213, an atomizing nozzle 214, and an electric heating rod 215, the storage plate 211 serves as the main support structure. It has a groove inside to receive and fix the protective shell 212. Simultaneously, the protective shell 212 can cover the bottom space of the storage plate 211, so that the storage plate 211 and the protective shell 212 form a closed space. This closed space can receive the electric cleaning brush 213 and the atomizing nozzle 214. Before transporting the lampshade, the user can start the lampshade transport belt body 1 to rotate. The motor rotates and simultaneously activates the atomizing nozzle 214 and the electric cleaning brush 213. The electric cleaning brush 213, in conjunction with the cleaning liquid sprayed by the atomizing nozzle 214, continuously cleans the surface of the lamp cover conveyor belt body 1, preventing impurities from adhering to the bottom of the lamp cover. Meanwhile, the electric heating rod 215, as a relatively independent structure, is installed on the other side of the bottom of the lamp cover conveyor belt body 1, away from structures such as the protective shell 212. It is used to dry the surface of the lamp cover conveyor belt body 1, preventing moisture from remaining on the surface of the lamp cover conveyor belt body 1 and preventing moisture from affecting its adhesion to the sealant at the bottom of the lamp cover.

[0029] Specifically, such as Figure 2 , Figure 4 As shown, the bottom cleaning assembly 22 of the lampshade includes a support plate 221 bolted to the surface of the protective housing 212, and a motor 222 is bolted to the inner side of the support plate 221.

[0030] Specifically, such as Figure 2 , Figure 4 As shown, a support platform 223 is fixedly connected to the top of the motor 222, and a cleaning pad 224 is detachably connected to the top of the support platform 223.

[0031] Specifically, such as Figure 2 , Figure 4 As shown, a positioning block 225 is provided on the top of the support platform 223, and the top of the positioning block 225 is spherical.

[0032] In this embodiment: by setting up a support plate 221, a motor 222, a support platform 223, a cleaning pad 224, and a positioning block 225, the support plate 221 is installed on the surface of the protective shell 212 and serves as the main support structure. It can receive the motor 222, the support platform 223, the cleaning pad 224, and the positioning block 225, so that the motor 222 can drive the support platform 223 and the cleaning pad 224 on the top of the support plate 221 to rotate. The bottom of the positioning block 225 is detachably connected to the support plate 221, and the surface of the positioning block 225 is rotatably connected to the inner side of the support platform 223. This design prevents the positioning block 225 from rotating, thus avoiding friction between its surface and the inner wall of the lampshade, which could cause wear. Simultaneously, the surface of the cleaning pad 224 contacts the bottom surface of the lampshade. Under the action of rotation, the cleaning pad 224 can remove impurities from the bottom of the lampshade. Through the combination of the cleaning pad 224, the electric cleaning brush 213, the atomizing nozzle 214, and other structures, the bottom of the lampshade remains clean before contacting the sealant on the inner top of the lamp holder during the entire transportation process. This assists the lamp packaging production line in completing high-quality lamp packaging work, thereby improving the yield rate of lamp packaging products.

[0033] Specifically, such as Figure 1 , Figure 5 As shown, an auxiliary component 3 is provided at the bottom of the lampshade conveyor belt body 1. The auxiliary component 3 includes a recycling bin 31 that is detachably connected to the bottom of the protective shell 212. The top of the recycling bin 31 contacts the bottom of the protective shell 212. A cleaning plate 32 is detachably connected to the top of the inner side of the recycling bin 31.

[0034] Specifically, such as Figure 1 , Figure 5 As shown, a pumping pipe 33 is provided at the bottom of the inner side of the recycling bin 31, and a through hole is provided on the inner side of the impurity removal plate 32.

[0035] In this embodiment: by setting up a recycling bin 31, a removal plate 32, and a pumping pipe 33, the recycling bin 31, the removal plate 32, and the pumping pipe 33 cooperate with each other. The recycling bin 31 is located at the bottom of the protective shell 212 and is mainly used to recycle the water source sprayed by the atomizing nozzle 214 that is blocked by the protective shell 212. The removal plate 32 is inside the recycling bin 31 and is used to filter the cleaned water source. At the same time, the filtered water source accumulates at the bottom of the inner side of the recycling bin 31 and is absorbed by the water pump at the bottom of the pumping pipe 33. It is then transported back to the atomizing nozzle 214 for spraying water source through the pumping pipe 33, realizing the recycling of clean water source and saving resource costs.

[0036] Specifically, such as Figure 3 As shown, a positioning groove is provided on the bottom of the inner side of the storage plate 211, and the bottom of the inner side of the storage plate 211 is in contact with the top of the protective shell 212.

[0037] Specifically, such as Figure 3 As shown, a mounting hole is provided on the top of the inner side of the protective housing 212, and the surface of the electric cleaning brush 213 is in contact with the bottom surface of the lampshade conveyor belt body 1.

[0038] Specifically, such as Figure 3 As shown, the output end of the atomizing nozzle 214 is close to the surface of the electric cleaning brush 213, and the atomizing nozzle 214 is generally inclined.

[0039] Specifically, such as Figure 3 As shown, the bottom of the heating rod 215 is bolted to a protective shell, and the top of the heating rod 215 is close to the bottom surface of the lampshade conveyor belt body 1.

[0040] In this embodiment: by setting up a storage plate 211, a protective shell 212, an electric cleaning brush 213, an atomizing nozzle 214, and an electric heating rod 215, the storage plate 211, protective shell 212, electric cleaning brush 213, atomizing nozzle 214, and electric heating rod 215 cooperate with each other. The user first starts the lampshade conveyor belt body 1 to idle, and at the same time starts the atomizing nozzle 214 and the electric cleaning brush 213 in the surface cleaning assembly 21. The atomizing nozzle 214 sprays cleaning liquid, and the electric cleaning brush 213 rotates and works with the cleaning liquid to clean the lampshade. The surface of the conveyor belt body 1 is thoroughly cleaned to remove impurities and prevent them from adhering to the bottom of the lampshade during subsequent transport. Wastewater generated during the cleaning process flows into the recycling bin 31 at the bottom under the obstruction of the protective shell 212. After being filtered by the impurity removal plate 32, it is absorbed by the water pump at the bottom of the pumping pipe 33 and re-transported to the atomizing nozzle 214, realizing the recycling of the clean water source. After cleaning, the electric heating rod 215 is activated to dry the surface of the lampshade conveyor belt body 1 to prevent moisture from adhering to the bottom of the lampshade and affecting the adhesion of the sealant.

[0041] Working principle: First, before the lamp packaging operation begins, the user starts the lamp cover conveyor belt 1 to idle, and simultaneously starts the atomizing nozzle 214 and electric cleaning brush 213 in the surface cleaning assembly 21. The atomizing nozzle 214 sprays cleaning liquid, and the electric cleaning brush 213 rotates and works in conjunction with the cleaning liquid to thoroughly clean the surface of the lamp cover conveyor belt 1, removing impurities and preventing impurities from adhering to the bottom of the lamp cover during subsequent transport. The wastewater generated during the cleaning process flows into the bottom recycling bin 31 under the obstruction of the protective shell 212. After being filtered by the impurity removal plate 32, it is absorbed by the water pump at the bottom of the pumping pipe 33 and re-transported to the atomizing nozzle 214, realizing the recycling of the cleaning water source. After cleaning is completed, the electric heating rod 215 is started to clean the lamp cover conveyor belt 1. The surface is dried to prevent moisture from getting on the bottom of the lampshade and affecting the adhesion with the sealant. After the lampshade is placed on top of the bottom cleaning component 22 by the robot arm, the bottom cleaning component 22 starts to work. The motor 222 starts to drive the support platform 223 and the cleaning pad 224 to rotate. The positioning block 225 is engaged with the top of the carrier plate 221 and rotates with the inside of the support platform 223 without participating in the rotation, so as to avoid abrasion of the inner wall of the lampshade. The rotating cleaning pad 224 contacts the bottom of the lampshade and thoroughly removes any impurities that may remain on the bottom of the lampshade, ensuring that the bottom of the lampshade is clean before contacting the sealant inside the lamp holder. Then the robot arm puts the cleaned lampshade into the lamp holder that has been coated with sealant to complete the sealing, thereby improving the quality and yield of products on the lamp packaging production line.

[0042] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the scope of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A lighting fixture packaging auxiliary device based on automated control, comprising a lampshade transport belt body (1), characterized in that: An auxiliary sealing mechanism (2) is provided on the outside of the lampshade conveyor belt body (1). The auxiliary sealing mechanism (2) includes a surface cleaning component (21) and a lampshade bottom cleaning component (22). The surface cleaning component (21) is located at the bottom of the lampshade conveyor belt body (1), and the lampshade bottom cleaning component (22) is located on the right side of the lampshade conveyor belt body (1). The surface cleaning component (21) includes a storage plate (211), a protective shell (212), an electric cleaning brush (213), an atomizing nozzle (214), and an electric heating rod (215). The storage plate (211) is bolted to the bottom of the lampshade conveyor belt body (1), the protective shell (212) is bolted to the bottom of the inner side of the storage plate (211), the electric cleaning brush (213) is rotatably connected to the top of the inner side of the protective shell (212), and the electric heating rod (215) is bolted to the bottom of the lampshade conveyor belt body (1).

2. The lighting fixture packaging auxiliary device based on automated control according to claim 1, characterized in that: The lampshade bottom cleaning assembly (22) includes a support plate (221) bolted to the surface of the protective housing (212), and a motor (222) is bolted to the inner side of the support plate (221).

3. The lighting fixture packaging auxiliary device based on automated control according to claim 2, characterized in that: The top of the motor (222) is fixedly connected to a support platform (223), and a cleaning pad (224) is detachably connected to the top of the support platform (223).

4. The lighting fixture packaging auxiliary device based on automated control according to claim 3, characterized in that: The top of the support platform (223) is provided with a positioning block (225), and the top of the positioning block (225) is spherical.

5. The lighting fixture packaging auxiliary device based on automated control according to claim 1, characterized in that: The bottom of the lampshade conveyor belt body (1) is provided with an auxiliary component (3), the auxiliary component (3) includes a recycling bin (31) detachably connected to the bottom of the protective shell (212), the top of the recycling bin (31) is in contact with the bottom of the protective shell (212), and a cleaning plate (32) is detachably connected to the top of the inner side of the recycling bin (31).

6. The lighting fixture packaging auxiliary device based on automated control according to claim 5, characterized in that: A pumping pipe (33) is provided at the bottom of the inner side of the recycling bin (31), and a through hole is provided on the inner side of the impurity removal plate (32).

7. The lighting fixture packaging auxiliary device based on automated control according to claim 1, characterized in that: The bottom of the inner side of the storage plate (211) is provided with a positioning groove, and the bottom of the inner side of the storage plate (211) is in contact with the top of the protective shell (212).

8. The lighting fixture packaging auxiliary device based on automated control according to claim 1, characterized in that: The protective housing (212) has an installation hole on the top of its inner side, and the surface of the electric cleaning brush (213) is in contact with the bottom surface of the lampshade conveyor belt body (1).

9. The lighting fixture packaging auxiliary device based on automated control according to claim 1, characterized in that: The output end of the atomizing nozzle (214) is close to the surface of the electric cleaning brush (213), and the atomizing nozzle (214) is tilted as a whole.

10. The lighting fixture packaging auxiliary device based on automated control according to claim 1, characterized in that: The bottom of the heating rod (215) is bolted to a protective shell, and the top of the heating rod (215) is close to the bottom surface of the lampshade conveyor belt body (1).

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