A gasket cleaning device for petrochemical pipelines
Patent Information
- Application Number
- CN202522373372.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-10
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-10
AI Technical Summary
[0003]现有的技术中,垫片在进行生产的过程中,需要对其表面进行加工后的清洗,或者是在使用一段时间后如果拆卸时也需要对其进行表面的清理,但是现有的垫片由于其表面存在环形沟壑,因此在清理的过程中,正常的擦拭清理很难针对其内侧进行清理,提高了现有垫片清洗的难度以及复杂程度
(1)本方案利用冲刷组件可以对垫片的两侧进行持续且高效的冲刷清理,配合垫片的转动来实现对垫片进行快速的表面清理作业,提高其整体的清理效率,同时利用擦拭组件可以对垫片进行冲刷后的擦拭处理,保证其表面光洁。
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Figure CN224794065U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to gaskets for petrochemical pipelines, and more specifically, to a gasket cleaning device for petrochemical pipelines. Background Technology
[0002] In the petrochemical industry, spiral wound gaskets are the most widely used and dominant type due to their excellent overall performance. For extreme operating conditions, metal ring gaskets are selected. Although small, improper selection and use of gaskets can lead to serious consequences. Therefore, it is essential to carefully select and correctly install gaskets according to specific process conditions and in accordance with relevant standards and specifications.
[0003] In existing technologies, gaskets require surface cleaning during the manufacturing process, or surface cleaning when disassembled after a period of use. However, due to the presence of annular grooves on the surface of existing gaskets, normal wiping cleaning is difficult to clean the inner side, increasing the difficulty and complexity of cleaning existing gaskets. Utility Model Content
[0004] 1. Technical problems to be solved To address the problems existing in the prior art, the purpose of this utility model is to provide a gasket cleaning device for petrochemical pipelines. It can quickly flush and clean both sides of the gasket and the inner wall of the annular groove. After cleaning, it can also quickly wipe the surface, effectively cleaning the gasket efficiently and conveniently, improving the cleaning efficiency of the gasket and further enhancing the practicality of the device.
[0005] 2. Technical Solution To solve the above problems, the present invention adopts the following technical solution.
[0006] A gasket cleaning device for petrochemical pipelines includes a mounting bracket fixedly installed on the upper end of a base plate, and further includes... A cylinder is fixedly connected to the outer side of the top of the mounting bracket. A bracket is fixedly connected to the top of the cylinder. A motor is fixedly installed at the upper end of the bracket. An active roller is fixedly sleeved on the output shaft of the motor. A support shaft is also fixedly connected to the inner side of the mounting bracket. A scraping component is fixedly connected to the inner end of the support shaft. A wiping component is movably sleeved on the middle of the top surface of the base plate. A flushing component is also fixedly connected to the top surface of the base plate. A gasket body is rotatably installed on the inner side of the flushing component. Grooves are provided on both the left and right sides of the gasket body. A water tank is fixedly connected to the top surface of the base plate.
[0007] Furthermore, the flushing assembly includes a stand fixedly connected to the outer wall of the base plate, a connecting pipe fixedly connected to the outer side of the stand, an arc plate fixedly connected to the inner side of the top of the stand, a plurality of nozzles II fixedly connected to the inner wall of the arc plate, and a nozzle I fixedly connected to the middle of the arc plate.
[0008] Furthermore, the connecting pipe is fixedly connected to the water tank via a water pipe, and the connecting pipe is also connected to both the second nozzle and the first nozzle.
[0009] Furthermore, the scraping assembly includes a mounting post, with a spring rod 1 fixedly connected to both the upper and lower ends of the mounting post, a spring rod 2 fixedly connected to the side of the top end of the spring rod 1, and a scraper fixedly connected to the outer end of the spring rod 2.
[0010] Furthermore, the shape of the scraper is adapted to the shape of the groove, and the mounting post is fixedly connected to the side of the support shaft.
[0011] Furthermore, the wiping assembly includes a limiting frame, with telescopic rods movably sleeved at both ends of the limiting frame, a wiping plate fixedly connected to the top of the telescopic rods, a passive roller rotatably mounted in the middle of the limiting frame, and limiting sleeve rods fixedly connected to the bottom of both ends of the limiting frame.
[0012] Furthermore, a lifting spring is fixedly connected to the bottom end of the limiting sleeve rod, the limiting sleeve rod is fixedly connected to the inside of the base plate through the lifting spring, and a translation spring is fixedly connected between the limiting frame and the telescopic rod.
[0013] 3. Beneficial Effects Compared with existing technologies, the advantages of this utility model are: (1) This solution utilizes the flushing component to continuously and efficiently flush and clean both sides of the gasket, and the rotation of the gasket enables rapid surface cleaning of the gasket, thereby improving its overall cleaning efficiency. At the same time, the wiping component can be used to wipe the gasket after flushing to ensure its surface is smooth.
[0014] (2) This solution utilizes the scraping component to quickly scrape and clean the inside of the groove of the gasket. Combined with the rotation of the gasket and the flushing component, it achieves a more efficient cleaning effect on the surface of the gasket. At the same time, the scraping component can adapt to the scraping and cleaning needs of gaskets with different diameters and thicknesses, further improving the overall applicability of the device. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the flushing component structure in this utility model; Figure 3 This is a schematic diagram of the scraping component structure in this utility model; Figure 4 This is a schematic diagram of the wiping component structure in this utility model.
[0016] Explanation of the labels in the diagram: 1. Base plate; 2. Mounting bracket; 3. Cylinder; 4. Bracket; 5. Motor; 6. Drive roller; 7. Support shaft; 8. Scraping assembly; 9. Wiping assembly; 10. Flushing assembly; 11. Gasket body; 12. Groove; 13. Water tank; 101. Stand; 102. Connecting pipe; 103. Arc plate; 104. Nozzle 1; 105. Nozzle 2; 801. Mounting column; 802. Spring rod 1; 803. Spring rod 2; 804. Scraper; 901. Limiting bracket; 902. Telescopic rod; 903. Wiping plate; 904. Limiting sleeve rod; 905. Passive roller. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0018] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0019] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0020] Example: Please see Figure 1-4A gasket cleaning device for petrochemical pipelines includes a mounting bracket 2 fixedly installed on the upper end of a base plate 1, and further includes... A cylinder 3 is fixedly connected to the outer side of the top of the mounting bracket 2. A bracket 4 is fixedly connected to the top of the cylinder 3. A motor 5 is fixedly installed on the upper end of the bracket 4. An active roller 6 is fixedly sleeved on the output shaft of the motor 5. A support shaft 7 is also fixedly connected to the inner side of the mounting bracket 2. A scraping component 8 is fixedly connected to the inner end of the support shaft 7. A wiping component 9 is movably sleeved on the middle of the top surface of the base plate 1. A flushing component 10 is also fixedly connected to the top surface of the base plate 1. A pad body 11 is rotatably installed on the inner side of the flushing component 10. Grooves 12 are opened on both the left and right sides of the pad body 11. A water tank 13 is fixedly connected to the top surface of the base plate 1. The flushing assembly 10 includes a stand 101 fixedly connected to the outer wall of the base plate 1. A connecting pipe 102 is fixedly connected to the outer side of the stand 101. An arc plate 103 is fixedly connected to the inner side of the top of the stand 101. A plurality of nozzles 105 are fixedly connected to the inner wall of the arc plate 103. A nozzle 104 is fixedly connected to the middle of the arc plate 103. The connecting pipe 102 is fixedly connected to the water tank 13 through a water pipe. The connecting pipe 102, nozzles 105, and nozzle 104 are all interconnected. The scraping assembly 8 includes a mounting post 801. Spring rods 802 are fixedly connected to both the upper and lower ends of the mounting post 801. A spring rod 803 is fixedly connected to the side of the top of the spring rod 802. A scraper 804 is fixedly connected to the outer end of the spring rod 803. The shape of the scraper 804 is adapted to the shape of the groove 12. The mounting post 801 is fixedly connected to the side of the support shaft 7. Specifically, by using several nozzles 105, the two sides of the groove 12 can be effectively flushed and cleaned, further improving the overall cleaning efficiency. At the same time, nozzle 104 can be used to flush and clean the inside of the groove 12, improving the cleaning effect there. Spring rod 802 and spring rod 803 can be adjusted laterally and longitudinally, so that scraper 804 can be used for cleaning grooves 12 of different diameters, improving the practicality of the device. It should be noted that the spring rod in this application is two mutually movable rods connected by a spring, and the two rods have the effect of telescopic elasticity. The wiping assembly 9 includes a limiting frame 901, with telescopic rods 902 movably sleeved at both ends of the limiting frame 901. A wiping plate 903 is fixedly connected to the top of the telescopic rods 902. A passive roller 905 is rotatably installed in the middle of the limiting frame 901. Limiting sleeves 904 are fixedly connected to the bottom of both ends of the limiting frame 901. A lifting spring is fixedly connected to the bottom of the limiting sleeves 904. The limiting sleeves 904 are fixedly connected to the inside of the base plate 1 through the lifting spring. A translation spring is fixedly connected between the limiting frame 901 and the telescopic rods 902. Specifically, the passive roller 905 can effectively support the bottom of the gasket body 11, and the active roller 6 can rotate the entire gasket body 11 to achieve a comprehensive cleaning effect on both sides simultaneously. The felt on the inner wall of the wiping plate 903 can effectively clean the residual water on the surface of the gasket body 11 after rinsing, thus improving the practicality of the overall cleaning device. The working principle of this utility model is as follows: The pad body 11 is placed above the passive roller 905. Then, the cylinder 3 is started to drive the active roller 6 to move down and fit against the upper end of the pad body 11. The spring rod 2 803 and spring rod 1 802 are adjusted so that the scraper 804 is inserted into the groove 12 to complete the fit. Finally, the motor 5 is started to drive the active roller 6 to rotate, so that the pad body 11 rotates at a uniform speed. During the process, the water pump draws the water flow from the water tank 13 into the connecting pipe 102, and finally sprays it out from the nozzle 2 105 and nozzle 104, acting on the surface of the pad body 11 and the inside of the groove 12. When the surface of the pad body 11 passes the wiping plate 903, the wiping and adsorption treatment is completed, and the overall cleaning is finally completed.
[0021] The above description is merely a preferred embodiment of this utility model; however, the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and its improved concept, should be included within the protection scope of this utility model.
Claims
1. A gasket cleaning device for petrochemical pipelines, comprising a mounting bracket (2) fixedly installed on the upper end of a base plate (1), characterized in that: It also includes, A cylinder (3) is fixedly connected to the outer side of the top of the mounting bracket (2). A bracket (4) is fixedly connected to the top of the cylinder (3). A motor (5) is fixedly installed on the upper end of the bracket (4). An active roller (6) is fixedly sleeved on the output shaft of the motor (5). A support shaft (7) is also fixedly connected to the inner side of the mounting bracket (2). A scraping component (8) is fixedly connected to the inner end of the support shaft (7). A wiping component (9) is movably sleeved on the middle of the top surface of the base plate (1). A flushing component (10) is also fixedly connected to the top surface of the base plate (1). A pad body (11) is rotatably installed on the inner side of the flushing component (10). Grooves (12) are provided on both the left and right sides of the pad body (11). A water tank (13) is fixedly connected to the top surface of the base plate (1).
2. The gasket cleaning device for petrochemical pipelines according to claim 1, characterized in that: The flushing assembly (10) includes a stand (101) fixedly connected to the outer wall of the base plate (1). A connecting pipe (102) is fixedly connected to the outer side of the stand (101). An arc plate (103) is fixedly connected to the inner side of the top of the stand (101). Several nozzles (105) are fixedly connected to the inner wall of the arc plate (103). A nozzle (104) is fixedly connected to the middle of the arc plate (103).
3. The gasket cleaning device for petrochemical pipelines according to claim 2, characterized in that: The connecting pipe (102) is fixedly connected to the water tank (13) through the water pipe, and the connecting pipe (102) is connected to the nozzle two (105) and the nozzle one (104).
4. The gasket cleaning device for petrochemical pipelines according to claim 1, characterized in that: The scraping assembly (8) includes a mounting post (801), and spring rod one (802) is fixedly connected to both the upper and lower ends of the mounting post (801). Spring rod two (803) is fixedly connected to the side of the top end of spring rod one (802), and scraper (804) is fixedly connected to the outer end of spring rod two (803).
5. A gasket cleaning device for petrochemical pipelines according to claim 4, characterized in that: The shape of the scraper (804) is adapted to the shape of the groove (12), and the mounting post (801) is fixedly connected to the side of the support shaft (7).
6. The gasket cleaning device for petrochemical pipelines according to claim 1, characterized in that: The wiping assembly (9) includes a limiting frame (901), with telescopic rods (902) movably sleeved at both ends of the limiting frame (901), a wiping plate (903) fixedly connected to the top of the telescopic rods (902), a passive roller (905) rotatably installed in the middle of the limiting frame (901), and limiting sleeve rods (904) fixedly connected to the bottom of both ends of the limiting frame (901).
7. A gasket cleaning device for petrochemical pipelines according to claim 6, characterized in that: The bottom end of the limiting sleeve (904) is fixedly connected to a lifting spring. The limiting sleeve (904) is fixedly connected to the inside of the base plate (1) through the lifting spring. A translation spring is fixedly connected between the limiting frame (901) and the telescopic rod (902).