Dust removal device for automobile instrument panel production
Patent Information
- Application Number
- CN202521841484.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2026-07-10
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2036-07-10
AI Technical Summary
[0004]该汽车仪表板加工用除尘装置,通过擦拭块能够对汽车仪表板表面进行除尘,但该装置上没有设置对擦拭块进行清理的装置,当擦拭块表面附着灰尘时,对汽车仪表板表面的清理效果不好,因此需要改进
该汽车仪表板生产用除尘装置,清理组件中,清理辊在驱动电机带动下高速旋转,清理辊刷毛的纤维弹性材质可紧密贴合汽车仪表板本体的曲面轮廓,对汽车仪表板本体表面灰尘进行清理,液压缸驱动升降板沿支撑架的滑槽上下移动,使清理辊能自适应不同厚度的仪表板,确保接触压力均匀,避免因压力过大造成仪表板表面划伤;
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Figure CN224794071U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of dust removal technology for automotive dashboards, specifically a dust removal device for automotive dashboard production. Background Technology
[0002] The car dashboard is an assembly in the driver's cab that houses various indicators, ignition switches, and other components. It serves as a crucial interface for the driver to interact with the vehicle. During the production of the car dashboard, the cleanliness of its surface directly impacts the quality of subsequent processing.
[0003] A dust removal device for processing automotive dashboards, disclosed in CN220836827U, uses an electric guide rail to move the guide rail slider, which in turn moves the wiping block, allowing the wiping block to wipe away stubborn impurities and dust from the surface of the automotive dashboard through reciprocating movement.
[0004] This dust removal device for automotive dashboard processing can remove dust from the surface of the dashboard using a wiping block. However, the device lacks a cleaning mechanism for the wiping block. When dust adheres to the surface of the wiping block, the cleaning effect on the dashboard is poor, thus requiring improvement. Utility Model Content
[0005] The purpose of this invention is to provide a dust removal device for automobile dashboard production, so as to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a dust removal device for automobile dashboard production, comprising a support column, a transmission platform fixedly connected to the top of the support column, an automobile dashboard body disposed on the top of the transmission platform, a cleaning and scraping mechanism disposed on the front and rear sides of the top of the transmission platform, and a dust suction mechanism disposed inside the cleaning and scraping mechanism. The cleaning and scraping mechanism includes a cleaning component and a scraping component. The cleaning component is located on the top of the conveyor table, and the scraping component is located inside the cleaning component. The cleaning assembly includes a support frame, which is fixedly connected to the front and rear sides of the top of the transmission table. A hydraulic cylinder is fixedly connected to the top of the support frame, a lifting plate is fixedly connected to the bottom of the hydraulic cylinder, an arc-shaped plate is fixedly connected to the bottom of the lifting plate, a cleaning roller is rotatably connected to the inner side of the arc-shaped plate, and a drive motor is fixedly connected to the back end of the cleaning roller.
[0007] Preferably, the inner side of the support frame is provided with a groove corresponding to the movement trajectory of the lifting plate, and the lifting plate is slidably connected inside the groove. The groove can limit the movement of the lifting plate, making the lifting plate more stable during the lifting process.
[0008] Preferably, the scraping assembly includes a connecting plate, which is fixedly connected to the bottom right side of the lifting plate. A servo motor is fixedly connected to the front of the connecting plate, a rotating rod is fixedly connected to the back of the servo motor, and a scraping plate is fixedly connected to the periphery of the rotating rod.
[0009] Preferably, the inner side of the connecting plate is provided with a rotating hole corresponding to the position of the rotating rod, and the rotating rod is rotatably connected to the inner side of the rotating hole. Through the rotating hole, the rotating rod can rotate inside the connecting plate, and the connecting plate can support the rotating rod, making it more stable when the rotating rod drives the scraper to rotate.
[0010] Preferably, the scraper is located on the right side of the cleaning roller, and the left side of the scraper is in contact with the right side of the cleaning roller. When the cleaning roller rotates, the scraper can clean the dust remaining in the brush bristles of the cleaning roller, so that the cleaning roller can clean the car dashboard body more effectively.
[0011] Preferably, the vacuuming mechanism includes a connecting frame, which is fixedly connected to the bottom of the lifting plate. A vacuuming plate is fixedly connected to the bottom of the connecting frame. A telescopic tube is fixedly connected to the top back end of the vacuuming plate. A dust discharge plate is fixedly connected to the bottom of the telescopic tube. A fixed box is fixedly connected to the top of the dust discharge plate. Linkage plates are fixedly connected to the back ends of the left and right sides of the fixed box. A fixed rod is fixedly connected to the back end of the linkage plate. A rotating plate is rotatably connected to the periphery of the fixed rod. A limit plate is provided at the bottom of the rotating plate. A collection drawer is fixedly connected to the front of the limit plate. The collection drawer is slidably connected to the inside of the fixed box. A support plate is provided around the telescopic tube. The support plate is fixedly connected to the top of the lifting plate. A vacuum pump is fixedly connected around the telescopic tube. The vacuum pump is fixedly connected to the top of the fixed box.
[0012] Preferably, the inner side of the support plate has a fixing hole corresponding to the position of the telescopic tube, and the outer wall of the telescopic tube is in contact with the inner wall of the fixing hole. Through the fixing hole, the support plate can support the telescopic tube, making the telescopic tube more stable during use.
[0013] Compared with the prior art, this utility model provides a dust removal device for automobile dashboard production, which has the following beneficial effects: In this dust removal device for automotive dashboard production, the cleaning roller rotates at high speed under the drive of a motor. The elastic material of the cleaning roller bristles can closely conform to the curved contour of the automotive dashboard body to clean the dust on the surface of the dashboard body. The hydraulic cylinder drives the lifting plate to move up and down along the slide groove of the support frame, so that the cleaning roller can adapt to dashboards of different thicknesses, ensuring uniform contact pressure and avoiding scratches on the dashboard surface due to excessive pressure. In the scraping assembly, a servo motor drives a rotating rod to rotate the scraper plate. Its left side is in continuous contact with the bristles of the cleaning roller, which can promptly scrape off the dust adhering to the surface of the cleaning roller bristles, preventing the cleaning roller from being affected by accumulated material and thus improving cleaning efficiency.
[0014] This dust removal device for automotive dashboard production uses a dust suction mechanism that employs a dust pump in conjunction with a telescopic tube to collect dust generated when the cleaning roller cleans the surface of the automotive dashboard body. It can also collect dust generated when the scraper cleans the surface of the cleaning roller. The collected dust falls into the collection drawer through the dust discharge plate, and the workers can pull out the collection drawer for easy cleaning. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Figure 1 This is a front view structural diagram of the present invention; Figure 2 A schematic diagram of the cleaning scraping mechanism; Figure 3 To clean up the component structure diagram; Figure 4 This is a schematic diagram of the scraper assembly structure; Figure 5 This is a schematic diagram of the rotating rod and scraper structure; Figure 6 This is a schematic diagram of the vacuuming mechanism. Figure 7 This is a schematic diagram of the dust extraction plate and the collection drawer structure.
[0016] In the diagram: 1. Support column; 2. Conveyor table; 3. Cleaning and scraping mechanism; 31. Cleaning component; 311. Cleaning roller; 312. Support frame; 313. Drive motor; 314. Arc plate; 315. Lifting plate; 316. Hydraulic cylinder; 32. Scraping component; 321. Connecting plate; 322. Scraping blade; 323. Servo motor; 324. Rotating rod; 4. Dust collection mechanism; 41. Support plate; 42. Telescopic tube; 43. Dust pump; 44. Fixed rod; 45. Rotating plate; 46. Limiting plate; 47. Fixed box; 48. Dust collection plate; 49. Connecting frame; 401. Linkage plate; 402. Dust discharge plate; 403. Collection drawer; 5. Car dashboard body. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0019] This utility model provides the following technical solution: Example 1
[0020] Please see Figure 1-7 This utility model provides a technical solution: a dust removal device for automobile dashboard production, including a support column 1, a transmission platform 2 fixedly connected to the top of the support column 1, an automobile dashboard body 5 set on the top of the transmission platform 2, a cleaning and scraping mechanism 3 set on the front and rear sides of the top of the transmission platform 2, and a dust suction mechanism 4 set on the inner side of the cleaning and scraping mechanism 3. The cleaning and scraping mechanism 3 includes a cleaning component 31 and a scraping component 32. The cleaning component 31 is located on the top of the conveyor table 2, and the scraping component 32 is located inside the cleaning component 31. The cleaning assembly 31 includes a support frame 312, which is fixedly connected to the front and rear sides of the top of the transmission table 2. A hydraulic cylinder 316 is fixedly connected to the top of the support frame 312, a lifting plate 315 is fixedly connected to the bottom of the hydraulic cylinder 316, an arc plate 314 is fixedly connected to the bottom of the lifting plate 315, a cleaning roller 311 is rotatably connected to the inner side of the arc plate 314, and a drive motor 313 is fixedly connected to the back end of the cleaning roller 311.
[0021] Furthermore, the inner side of the support frame 312 is provided with a groove corresponding to the movement trajectory of the lifting plate 315, and the lifting plate 315 is slidably connected inside the groove. The groove can limit the movement of the lifting plate 315, making the lifting plate 315 more stable during the lifting process. Example 2
[0022] Please see Figure 1-7Furthermore, based on Embodiment 1, the scraping assembly 32 further includes a connecting plate 321, which is fixedly connected to the bottom right side of the lifting plate 315. A servo motor 323 is fixedly connected to the front of the connecting plate 321, and a rotating rod 324 is fixedly connected to the back of the servo motor 323. A scraping plate 322 is fixedly connected to the periphery of the rotating rod 324.
[0023] Furthermore, the inner side of the connecting plate 321 is provided with a rotating hole corresponding to the position of the rotating rod 324, and the rotating rod 324 is rotatably connected to the inner side of the rotating hole. Through the rotating hole, the rotating rod 324 can rotate inside the connecting plate 321. The connecting plate 321 can support the rotating rod 324, making it more stable when the rotating rod 324 drives the scraper plate 322 to rotate.
[0024] Furthermore, the scraper 322 is located on the right side of the cleaning roller 311, and the left side of the scraper 322 is in contact with the right side of the cleaning roller 311. When the cleaning roller 311 rotates, the scraper 322 can clean the dust remaining in the bristles of the cleaning roller 311, so that the cleaning roller 311 can clean the car dashboard body 5 better. Example 3
[0025] Please see Figure 1-7 Furthermore, based on Embodiment 1, the dust collection mechanism 4 further includes a connecting frame 49, which is fixedly connected to the bottom of the lifting plate 315. A dust collection plate 48 is fixedly connected to the bottom of the connecting frame 49. A telescopic tube 42 is fixedly connected to the top back end of the dust collection plate 48. A dust discharge plate 402 is fixedly connected to the bottom of the telescopic tube 42. A fixed box 47 is fixedly connected to the top of the dust discharge plate 402. A linkage plate 401 is fixedly connected to the back ends of the left and right sides of the fixed box 47. A fixed rod 44 is fixedly connected to the back end of the linkage plate 401. A rotating plate 45 is rotatably connected to the periphery of the fixed rod 44. A limit plate 46 is provided at the bottom of the rotating plate 45. The front of the limit plate 46 is fixedly connected to the collection drawer 403. The collection drawer 403 is slidably connected to the inside of the fixed box 47. A support plate 41 is provided around the telescopic tube 42. The support plate 41 is fixedly connected to the top of the lifting plate 315. A dust pump 43 is fixedly connected around the telescopic tube 42. The dust pump 43 is fixedly connected to the top of the fixed box 47.
[0026] Furthermore, the inner side of the support plate 41 is provided with a fixing hole corresponding to the position of the telescopic tube 42, and the outer wall of the telescopic tube 42 is in contact with the inner wall of the fixing hole. Through the fixing hole, the support plate 41 can support the telescopic tube 42, making the telescopic tube 42 more stable during use.
[0027] In actual operation, when this device is used, the hydraulic cylinder 316 is opened by the PLC controller to clean the height of the car dashboard body 5 as needed. The hydraulic cylinder 316 drives the lifting plate 315 and the arc plate 314 to move downward, so that the arc plate 314 drives the cleaning roller 311 to move downward. The cleaning roller 311 moves downward to the specified height. The drive motor 313, the dust pump 43 and the transmission table 2 are turned on by the PLC controller. The operator manually places the car dashboard body 5 on the top of the transmission table 2. The transmission table 2 transmits the car dashboard body 5 to the bottom of the cleaning roller 311. The bristles of the cleaning roller 311 can clean the top of the car dashboard body 5. The dust after cleaning is sucked up by the dust suction plate 48 and transmitted to the dust discharge plate 402 through the telescopic tube 42. The dust is discharged through the dust discharge plate 402 and falls into the collection drawer 403. When it is necessary to remove dust adhering to the surface of the cleaning roller 311 brush, the servo motor 323 is turned on by the PLC controller. The servo motor 323 drives the scraper 322 to rotate to the left via the rotating rod 324, so that the scraper 322 can contact the surface of the cleaning roller 311 brush, allowing the dust on the surface of the cleaning roller 311 brush to fall off and be sucked up by the dust suction plate 48 and transferred to the collection drawer 403. When it is necessary to remove the collection drawer 403, the operator manually moves the rotating plate 45, causing the rotating plate 45 to rotate outward around the fixed rod 44, so that the rotating plate 45 moves away from the limit plate 46, allowing the operator to remove the collection drawer 403 for easy cleaning of the collected dust. This device can continuously clean the surface of the car dashboard body 5, and the cleaning effect is better.
[0028] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
Claims
1. A dust removal device for automobile dashboard production, comprising a support column (1), characterized in that: The top of the support column (1) is fixedly connected to the transmission platform (2), the top of the transmission platform (2) is provided with the car dashboard body (5), the front and rear sides of the top of the transmission platform (2) are provided with cleaning and scraping mechanisms (3), and the inner side of the cleaning and scraping mechanism (3) is provided with a dust suction mechanism (4). The cleaning and scraping mechanism (3) includes a cleaning component (31) and a scraping component (32). The cleaning component (31) is located on the top of the conveyor (2), and the scraping component (32) is located inside the cleaning component (31). The cleaning assembly (31) includes a support frame (312), which is fixedly connected to the front and rear sides of the top of the transmission table (2). A hydraulic cylinder (316) is fixedly connected to the top of the support frame (312), a lifting plate (315) is fixedly connected to the bottom of the hydraulic cylinder (316), an arc plate (314) is fixedly connected to the bottom of the lifting plate (315), a cleaning roller (311) is rotatably connected to the inner side of the arc plate (314), and a drive motor (313) is fixedly connected to the back end of the cleaning roller (311).
2. The dust removal device for automobile dashboard production according to claim 1, characterized in that: The inner side of the support frame (312) is provided with a sliding groove corresponding to the movement trajectory of the lifting plate (315), and the lifting plate (315) is slidably connected inside the sliding groove.
3. The dust removal device for automobile dashboard production according to claim 1, characterized in that: The scraping assembly (32) includes a connecting plate (321), which is fixedly connected to the bottom right side of the lifting plate (315). A servo motor (323) is fixedly connected to the front of the connecting plate (321), and a rotating rod (324) is fixedly connected to the back of the servo motor (323). A scraping plate (322) is fixedly connected to the periphery of the rotating rod (324).
4. A dust removal device for automobile dashboard production according to claim 3, characterized in that: The connecting plate (321) has a rotating hole on its inner side that corresponds to the position of the rotating rod (324), and the rotating rod (324) is rotatably connected to the inner side of the rotating hole.
5. A dust removal device for automobile dashboard production according to claim 3, characterized in that: The scraper (322) is located on the right side of the cleaning roller (311), and the left side of the scraper (322) is in contact with the right side of the cleaning roller (311).
6. A dust removal device for automobile dashboard production according to claim 1, characterized in that: The dust collection mechanism (4) includes a connecting frame (49), which is fixedly connected to the bottom of the lifting plate (315). A dust collection plate (48) is fixedly connected to the bottom of the connecting frame (49). A telescopic tube (42) is fixedly connected to the top back end of the dust collection plate (48). A dust discharge plate (402) is fixedly connected to the bottom of the telescopic tube (42). A fixed box (47) is fixedly connected to the top of the dust discharge plate (402). A linkage plate (401) is fixedly connected to the back ends of the left and right sides of the fixed box (47). A fixed rod is fixedly connected to the back end of the linkage plate (401). 44), the fixed rod (44) is rotatably connected to a rotating plate (45), the bottom of the rotating plate (45) is provided with a limiting plate (46), the front of the limiting plate (46) is fixedly connected to the collection drawer (403), the collection drawer (403) is slidably connected to the inside of the fixed box (47), the telescopic tube (42) is provided with a support plate (41), the support plate (41) is fixedly connected to the top of the lifting plate (315), the telescopic tube (42) is fixedly connected to a dust pump (43), the dust pump (43) is fixedly connected to the top of the fixed box (47).
7. A dust removal device for automobile dashboard production according to claim 6, characterized in that: The inner side of the support plate (41) is provided with a fixing hole corresponding to the position of the telescopic tube (42), and the outer wall of the telescopic tube (42) is in contact with the inner wall of the fixing hole.
Citation Information
Patent Citations
Dust removal device for automobile instrument board machining
CN220836827U