Multi-angle flushing module for fixed workbench vertical machining center machine tool cover

Abstract

The utility model discloses a fixed workstation vertical machining center machine tool cover multi-angle flushing module, including machine tool cover body, the machine tool cover body inside is equipped with the bottom plate flushing subassembly and the symmetric setting two groups of side flushing subassembly, the bottom plate of machine tool cover body is used for positioning installation bottom plate flushing subassembly bottom plate along the water flow injection direction of bottom plate flushing subassembly is set down to the inclination, bottom plate flushing subassembly includes the chip flushing groove no.

Description

Technical Field

[0001] This utility model relates to the field of machine tool processing equipment technology, and in particular to a multi-angle flushing module for the outer cover of a fixed worktable vertical machining center. Background Technology

[0002] Currently, there are many machine tool manufacturers both domestically and internationally. The machine tool housing is a crucial component, serving a protective and sealing function. Chips generated during machining also accumulate inside the housing. In the machining area, chips are scattered throughout the bottom of the housing. However, in areas of the housing far from the chip conveyor inlet, coolant for flushing chips is often difficult to reach. The coolant flow rate is low in these areas, leading to chip accumulation due to both long-term operation and limited flushing capacity. This accumulation affects the machine's appearance and can cause rust, damaging the machine tool housing. Utility Model Content

[0003] To address the aforementioned technical problems, this utility model proposes a multi-angle flushing module for the outer casing of a fixed-table vertical machining center. This flushing module achieves better results than single-direction flushing by alternating horizontal and vertical flushing at the bottom. It has a simple structure, can be obtained by low-cost modification of existing machine tool casings, and has low promotion and application costs.

[0004] A multi-angle flushing module for the outer casing of a fixed-table vertical machining center includes a machine casing body. The inner side of the machine casing body is provided with a bottom plate flushing assembly and two symmetrically arranged side flushing assemblies. A bottom plate on the machine casing body, used for positioning and mounting the bottom plate flushing assembly, is inclined downwards along the water jet direction of the bottom plate flushing assembly. The bottom plate flushing assembly includes a first chip flushing tank with a water outlet module welded to it. The side flushing assemblies include a second chip flushing tank with multiple sets of nozzles installed on it.

[0005] As a preferred embodiment of the above technical solution, the cross-section of the outlet end of the outlet module is enlarged.

[0006] As a preferred embodiment of the above technical solution, the nozzle includes a fixed nozzle and an adjustable nozzle.

[0007] As a preferred embodiment of the above technical solution, the fixed nozzle includes a short-tube fixed nozzle and a long-tube fixed nozzle.

[0008] As a preferred embodiment of the above technical solution, the adjustable nozzle includes a single-head adjustable nozzle and a multi-head adjustable nozzle.

[0009] As a preferred embodiment of the above technical solution, the water outlet module is uniformly arranged along the length direction of the debris flushing tank.

[0010] As a preferred embodiment of the above technical solution, the machine tool cover body is provided with observation windows symmetrically on both sides, and the side flushing assembly is located above the observation windows.

[0011] 1. Easy to install and use: A chip flushing design for the bottom of the cover of a fixed worktable vertical machining center can be based on the existing equipment covers. The function can be realized simply by connecting the sheet metal of the cover to the water distribution block with a hose.

[0012] 2. High adaptability: Since the water flushing position includes bottom flushing and side flushing, the chip accumulation position will be different for different customers and processing scenarios. The chip flushing function can be improved by adjusting the nozzle position and number of nozzles.

[0013] 3. Excellent rinsing effect: The alternating horizontal and vertical rinsing at the bottom provides a better effect than rinsing in a single direction.

[0014] 4. Saves process cycle time: Traditional rinsing methods cannot reach the designed area. Completing the rinsing of the entire processing area requires a specific procedure, which increases the processing cycle time. This design can complete the full rinsing of the processing area during the processing process without taking up extra processing cycle time. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of the present invention. Figure 1 .

[0016] Figure 2 This is a schematic diagram of the structure of the present invention. Figure 2 .

[0017] Figure 3 for Figure 2 Enlarged view of point A in the middle.

[0018] Figure 4 This is a structural diagram of the water outlet module.

[0019] Figure 5 This is a schematic diagram illustrating the working principle of this utility model.

[0020] The attached diagram is labeled as follows: 1-Machine tool outer cover body, 2-Base plate flushing assembly, 3-Side flushing assembly, 4-Base plate, 5-Scrap flushing tank one, 6-Outlet module, 7-Scrap flushing tank two, 8-Outlet end, 9-Fixed nozzle, 10-Adjustable nozzle, 11-Observation window. Detailed Implementation

[0021] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0022] like Figures 1 to 3 The diagram shows a multi-angle flushing module for a fixed-table vertical machining center cover, comprising a machine cover body 1. The inner side of the machine cover body 1 is provided with a bottom plate flushing assembly 2 and two symmetrically arranged side flushing assemblies 3. A bottom plate 4 on the machine cover body 1, used for positioning and mounting the bottom plate flushing assembly 2, is inclined downwards along the water jet direction of the bottom plate flushing assembly 2. The bottom plate flushing assembly 2 includes a chip flushing tank 5, on which a water outlet module 6 is welded. The side flushing assemblies 3 include a chip flushing tank 7, on which multiple sets of nozzles are installed.

[0023] In this embodiment, the cross-section of the outlet end 8 of the outlet module 6 is enlarged.

[0024] In this embodiment, the nozzle includes a fixed nozzle 9 and an adjustable nozzle 10.

[0025] In this embodiment, the fixed nozzle 9 includes a short-tube fixed nozzle and a long-tube fixed nozzle.

[0026] In this embodiment, the adjustable nozzle 10 includes a single-head adjustable nozzle and a multi-head adjustable nozzle.

[0027] In this embodiment, the water outlet module 6 is uniformly arranged along the length direction of the debris flushing tank 5.

[0028] In this embodiment, the machine tool outer cover body 1 is provided with observation windows 11 symmetrically on both sides, and the side flushing assembly 3 is located above the observation windows 11.

[0029] In this embodiment, a water pump delivers coolant to the chip flushing tank 5, and then through the outlet module 6. Multiple outlet modules 6 are integrated into the same chip flushing tank 5. The bottom plate flushing assembly 2 and the side flushing assembly 3 work together to complete the cross-flushing of the machine tool casing body, thereby achieving the purpose of cleaning the accumulated chips. Figure 5 As shown. Specifically,

[0030] Bottom Rinse:

[0031] The water pump branch hose is used to connect the water distribution block and the inlet of the debris flushing tank 5. The length of the water pipe can be adjusted according to the position of the water tank and the connection position. The connection is clamped with a clamp to ensure the sealing performance.

[0032] The inlet of the debris flushing tank 5 is a seamless steel pipe part, which is connected to the water distribution block by a connecting hose. The hose is connected by a clamp to form the supply of flushing fluid. The inlet connector of the debris flushing tank 5 is welded to the debris flushing tank 5 by a welding process to ensure that there is no leakage between the inlet and the debris flushing tank 5.

[0033] The chip flushing tank 5 is a sheet metal part. Its length is adjusted according to the actual condition of the machine tool casing to maximize its length while ensuring uninterrupted assembly and minimizing chip accumulation dead zones. The longitudinal section of the chip flushing tank 5 is a right-angled trapezoid with a sloped top to hold accumulated chips. The bottom is fitted to the base plate 4 and fixed tightly by welding. The outlet module 6 is welded to the edge of the chip flushing tank 5 to flush away accumulated chips downwards.

[0034] The water outlet module 6 is a machined part with a flat, enlarged outlet shape. After being welded to the chip flushing tank 5, it forms a fan-shaped flushing water flow through the nozzle to flush the chips and send them into the chip conveyor.

[0035] The base plate 4 of the machine tool outer cover body 1 is a sheet metal part. It is fixed below the chip flushing tank 5 by sheet metal bending and welding. It guides and diffuses the coolant sprayed through the water outlet module 6 in the chip flushing tank 5, so that the coolant flushes the base plate 4 of the machine tool outer cover body 1 and carries away the accumulated chips.

[0036] Side flushing:

[0037] The water pump branch hose is used to connect the water distribution block and the water inlet of the side flushing component 3. The length of the water pipe can be adjusted according to the position of the water tank and the connection position. The connection is clamped with a clamp to ensure the sealing performance.

[0038] The chip flushing tank 27 is a round steel pipe. The length of the part is adjusted according to the actual situation of the machine tool cover body. A round interface is welded on the round steel to connect the fixed nozzle 10 and the adjustable nozzle 11.

[0039] The fixed nozzle 10 is a combination of a crimp connector and a copper pipe. One end of the crimp connector with external threads is connected to the threaded interface of the chip flushing tank 2 7, and the other end is fastened to the copper pipe with a nut. This allows the cutting fluid to pass through the chip flushing tank 2 7 and then through the crimp connector and copper pipe assembly, and then flush the fixed worktable and sheet metal cover, washing away the chips and causing them to enter the chip conveyor.

[0040] The adjustable nozzle 10 is a component consisting of a universal curved tube and a fan-shaped nozzle. After the cutting fluid passes through the chip flushing tank 2 7, it passes through the adjustable nozzle 10. The nozzle angle of the adjustable nozzle 10 can be adjusted to flush the bottom cover of the sheet metal, and the chips are flushed and sent into the chip conveyor.

[0041] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A multi-angle flushing module for the outer casing of a fixed-table vertical machining center, characterized in that: The machine tool includes a machine tool cover body. Inside the machine tool cover body, there is a bottom plate flushing assembly and two sets of symmetrically arranged side flushing assemblies. The bottom plate on the machine tool cover body, which is used to position and install the bottom plate flushing assembly, is inclined downward along the water jet direction of the bottom plate flushing assembly. The bottom plate flushing assembly includes a chip flushing tank one, on which a water outlet module is welded. The side flushing assembly includes a chip flushing tank two, on which multiple sets of nozzles are installed.

2. The multi-angle flushing module for the outer casing of a fixed-table vertical machining center according to claim 1, characterized in that: The cross-section of the outlet end of the outlet module is enlarged.

3. The multi-angle flushing module for the outer casing of a fixed-table vertical machining center according to claim 1, characterized in that: The nozzles include fixed nozzles and adjustable nozzles.

4. A multi-angle flushing module for the outer casing of a fixed-table vertical machining center according to claim 3, characterized in that: The fixed nozzle includes a short-tube fixed nozzle and a long-tube fixed nozzle.

5. A multi-angle flushing module for the outer casing of a fixed-table vertical machining center according to claim 3, characterized in that: The adjustable nozzle includes single-head adjustable nozzles and multi-head adjustable nozzles.

6. A multi-angle flushing module for the outer casing of a fixed-table vertical machining center according to claim 1, characterized in that: The water outlet modules are evenly arranged along the length of the debris flushing tank.

7. A multi-angle flushing module for the outer casing of a fixed-table vertical machining center according to claim 1, characterized in that: The machine tool cover body has observation windows symmetrically arranged on both sides, and the side flushing assembly is located above the observation windows.

Images