A cable production surface cleaning apparatus

Abstract

The utility model discloses a cable production surface cleaning equipment relates to cable production technical field, and the cleaning platform is washed to the pre -washing unit on the cleaning platform, wherein, the pre -washing unit includes first chute, hot water tank, cleaning component and spray component, through setting up the pre -washing unit, has realized the efficient cable surface cleaning, through hot water tank and spray component cooperation, can even and large -scale spray hot water on the cable surface, makes the dirt of cable surface rapid softening, loosening, creates good condition for subsequent cleaning. Meanwhile, under the accurate control of driving motor and gear transmission, the cleaning component drives the cleaning plate and the brush to brush the cable surface in all directions, effectively removes the dirt and impurity that has loosened and stubborn, reaches the purpose of preliminary depth cleaning, after pre -washing, the cable enters subsequent station and carries out simple spray again, can further wash away the dirt and hot water of residual, improves the cable cleaning effect greatly, guarantees the cable production quality.

Description

Technical Field

[0001] This utility model relates to the field of cable production technology, specifically to a surface cleaning device for cable production. Background Technology

[0002] During cable manufacturing, various types of contaminants often adhere to the cable's outer surface, including metal shavings and oil stains generated during metal processing, as well as dust and impurities acquired during transportation and storage. If these contaminants are not thoroughly removed, they will seriously affect the quality of subsequent cable processing, such as reducing the adhesion of the insulation layer, leading to decreased insulation performance, increasing safety hazards during cable use, and shortening the cable's lifespan. Therefore, efficient and thorough cleaning of the cable's outer surface is an indispensable and crucial step in the cable production process.

[0003] Current cable cleaning devices often struggle to effectively remove all types and degrees of dirt from cable surfaces during cleaning. This is especially true for metal debris, where a single cleaning method is often insufficient to achieve the desired cleaning results, leaving residual dirt on the cable surface and severely impacting cable quality. Therefore, this invention proposes a surface cleaning device for cable production. Utility Model Content

[0004] The purpose of this utility model is to provide a surface cleaning device for cable production, in order to solve the problem mentioned in the background art that the existing cable cleaning devices cannot effectively remove all the dirt in a short time when cleaning cables due to the variety of types of dirt on the cable surface, the different degrees of adhesion, and the fact that some dirt is tightly bonded to the cable surface. In particular, for some metal debris, relying on a single cleaning method often cannot achieve the ideal cleaning effect, resulting in some dirt remaining on the cable surface, which seriously affects the quality of the cable.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A surface cleaning device for cable production includes a cleaning table and a pre-cleaning unit:

[0007] The cleaning table is a frame structure welded from carbon steel plates;

[0008] The pre-cleaning unit is installed on the cleaning table;

[0009] The pre-cleaning unit includes a first inclined trough, a hot water tank, a cleaning component, and a spraying component. The first inclined trough is located at the first sequential station of the cleaning platform. The hot water tank is located inside the cleaning platform and is connected to the bottom of the first inclined trough. Several horizontal bars are linearly distributed along the top of the cleaning platform. Vertical plates are vertically provided on both sides of the top of the horizontal bars. A bracket is fixedly connected to the opposite side of the two vertical plates by a reinforcing plate. The cleaning component and the spraying component are both mounted on the two side brackets, and the spraying component cooperates with the cleaning component.

[0010] Optionally, the cleaning platform is provided with a second inclined trough corresponding to the subsequent work station of the first inclined trough. The bottom of the second inclined trough is connected to a cold water tank. A partition is provided between the cold water tank and the hot water tank. A filter screen is installed at the bottom of both the first and second inclined troughs. The filter screen is installed and removed through a pull-out groove provided on the side of the cleaning platform. A perforation is provided on the side plate of the cleaning platform near the first inclined trough.

[0011] Optionally, the cleaning assembly includes a rotating frame, and two sets of rotating frames are provided, which are arranged on the left and right sides above the first inclined groove. Two turntables are rotatably connected inside each of the rotating frames on both sides. Several connecting parts are distributed around the opposite end faces of the turntables on both sides. A cleaning plate is connected between the connecting parts on both sides. A brush is provided at the bottom of the cleaning plate.

[0012] Optionally, the outer ring of one of the turntables is provided with toothed blocks, and the toothed blocks on the two turntables mesh with each other. The bottom of one set of toothed blocks is meshed with a drive gear, which is fixedly connected to the output end of the drive motor. The drive motor is mounted on the crossbar.

[0013] Optionally, the spray assembly includes a pipe rack and a water pump. The pipe rack is correspondingly installed on the side walls of the two side supports. Each side pipe rack is equipped with four sets of through pipes. The top end of each through pipe on one side is connected to an upper spray pipe, and its bottom end is connected to the body of a branch pipe. The bottom end of each through pipe on the other side is connected to a lower spray pipe, and its top end is connected to one end of the upper spray pipe. The end of the lower spray pipe away from the through pipe is fixedly connected to the branch pipe. The other end of the branch pipe is connected to a diversion pipe. The water pump is installed on the outer surface of the hot water tank, and the input end of the water pump extends into the interior of the hot water tank. The output end of the water pump is connected to a connecting pipe, and the connecting pipe is fixedly connected to the diversion pipe.

[0014] Optionally, the upper and lower spray pipes are each provided with a number of nozzles at equal intervals, and the upper and lower nozzles are staggered in the vertical direction.

[0015] Optionally, the second inclined chute is provided with a spray assembly with the same structural components as the first inclined chute at the work station.

[0016] The beneficial effects of this utility model are:

[0017] This invention achieves efficient cable surface cleaning through a pre-cleaning unit. By combining a hot water tank with a spray assembly, hot water is evenly and extensively sprayed onto the cable surface, quickly softening and loosening the dirt, creating favorable conditions for subsequent cleaning. Simultaneously, under precise control of a drive motor and gear transmission, the cleaning assembly moves the cleaning plate and brushes to thoroughly scrub the cable surface, effectively removing loosened and stubborn dirt and impurities, achieving preliminary deep cleaning. After pre-cleaning, the cable undergoes a simple spray at subsequent workstations to further rinse away residual dirt and hot water, significantly improving the cable cleaning effect, ensuring cable production quality, and demonstrating significant application value. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of a cable production surface cleaning equipment according to the present invention;

[0019] Figure 2 This is a schematic diagram of the cleaning table in this utility model;

[0020] Figure 3 This is a schematic diagram of the cleaning component in this utility model;

[0021] Figure 4 This is a schematic diagram of the spray assembly in this utility model.

[0022] The numbers on the map are:

[0023] 1. Washing platform; 101. First inclined groove; 102. Second inclined groove; 103. Filter screen; 104. Hot water tank; 105. Cold water tank; 106. Pull-out groove; 107. Perforation;

[0024] 2. Horizontal bar; 3. Vertical plate; 4. Support frame;

[0025] 5. Cleaning components; 501. Rotating frame; 502. Turntable; 503. Connector; 504. Cleaning plate; 505. Brush; 506. Tooth block; 507. Drive gear; 508. Drive motor;

[0026] 6. Sprinkler assembly; 601. Pipe rack; 602. Through pipe; 603. Upper spray pipe; 604. Lower spray pipe; 605. Branch pipe; 606. Diverter pipe; 607. Connecting pipe; 608. Water pump; 609. Sprinkler head. Detailed Implementation

[0027] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0028] The preferred embodiment of the present invention will be described below.

[0029] Example 1:

[0030] As attached Figure 1 To be continued Figure 4 As shown, this utility model provides a surface cleaning equipment for cable production, including a cleaning table 1 and a pre-cleaning unit. The cleaning table 1 is a frame structure welded from carbon steel plates, and the pre-cleaning unit is set on the cleaning table 1.

[0031] The pre-cleaning unit includes a first inclined trough 101, a hot water tank 104, a cleaning component 5, and a spray component 6. The first inclined trough 101 is set at the first sequential station of the cleaning table 1. The hot water tank 104 is set inside the cleaning table 1 and is connected to the bottom of the first inclined trough 101. Several horizontal bars 2 are linearly distributed along the table body direction on the top of the cleaning table 1. Vertical plates 3 are vertically provided on both sides of the top of the horizontal bars 2. The opposite sides of the vertical plates 3 are fixedly connected to the brackets 4 by reinforcing plates. The cleaning component 5 and the spray component 6 are both set on the brackets 4 on both sides. The spray component 6 cooperates with the cleaning component 5.

[0032] Furthermore, the cleaning station 1 is provided with a second inclined trough 102 corresponding to the subsequent work station of the first inclined trough 101. The bottom of the second inclined trough 102 is connected to a cold water tank 105. A partition is provided between the cold water tank 105 and the hot water tank 104. A filter screen 103 is installed at the bottom of both the first inclined trough 101 and the second inclined trough 102. The filter screen 103 is installed and removed through a pull-out groove 106 provided on the side of the cleaning station 1. A through hole 107 is provided on the side plate of the cleaning station 1 near the first inclined trough 101.

[0033] Furthermore, the second inclined chute 102 is equipped with a spray assembly 6, which has the same structural components as the first inclined chute 101 at the work station.

[0034] During the pre-cleaning process, the filter screens 103 installed at the bottom of the first inclined trough 101 and the second inclined trough 102 filter the dirt washed off, preventing it from entering the hot water tank 104 and the cold water tank 105, thus ensuring the cleanliness of the cleaning water. When the filter screen 103 becomes clogged or needs cleaning, it can be removed through the pull-out slot 106 for cleaning and replacement.

[0035] It should be further explained that the filter screen 103 is made of high-precision stainless steel, and its mesh size has been precisely calculated. It can effectively intercept dirt and impurities generated during the cleaning process, preventing them from entering the water tank and affecting water quality, while also ensuring smooth water flow.

[0036] Example 2:

[0037] As attached Figure 3-4As shown, this embodiment is basically the same as the previous embodiment, except that the cleaning component 5 includes a rotating frame 501. Two sets of rotating frames 501 are provided and are arranged on the left and right sides above the first inclined groove 101. Two turntables 502 are rotatably connected inside each of the rotating frames 501. Several connecting parts 503 are distributed circumferentially on the opposite end faces of the turntables 502 on both sides. A cleaning plate 504 is connected between the connecting parts 503 on both sides. A brush 505 is provided at the bottom of the cleaning plate 504.

[0038] Furthermore, each of the outer rings of one turntable 502 is provided with toothed blocks 506, and the toothed blocks 506 on the two turntables 502 mesh with each other. The bottom of one set of toothed blocks 506 is meshed with a drive gear 507, and the drive gear 507 is fixedly connected to the output end of the drive motor 508. The drive motor 508 is mounted on the crossbar 2.

[0039] Specifically, when the drive motor 508 starts, it drives the drive gear 507 to rotate. The drive gear 507 meshes with the tooth block 506, causing the two sets of turntables 502 to rotate synchronously, thereby driving the cleaning plate 504 and the brush 505 to thoroughly clean the cable surface and remove stubborn dirt and impurities from the cable surface.

[0040] Furthermore, the spray assembly 6 includes a pipe frame 601 and a water pump 608. The pipe frame 601 is correspondingly installed on the side walls of the two side supports 4. Each of the two side pipe frames 601 is equipped with four sets of through pipes 602. The top end of each through pipe 602 on one side is connected to an upper spray pipe 603, and its bottom end is connected to the pipe body of a branch pipe 605. The bottom end of each through pipe 602 on the other side is connected to a lower spray pipe 604, and its top end is connected to one end of the upper spray pipe 603. The end of the lower spray pipe 604 away from the through pipe 602 is fixedly connected to the branch pipe 605. The other end of the branch pipe 605 is connected to a diversion pipe 606. The water pump 608 is installed on the outer surface of the hot water tank 104, and the input end of the water pump 608 extends into the interior of the hot water tank 104. The output end of the water pump 608 is connected to a connecting pipe 607, and the connecting pipe 607 is fixedly connected to the diversion pipe 606.

[0041] Furthermore, the upper nozzle 603 and the lower nozzle 604 are each equally spaced with several nozzles 609, and the upper and lower nozzles 609 are staggered in the vertical direction.

[0042] Specifically, when the water pump 608 starts, it draws hot water from the hot water tank 104 and delivers it to the branch pipe 606 through the connecting pipe 607. Then, it delivers the hot water to the upper spray pipe 603 and the lower spray pipe 604 through the branch pipe 605 and the through pipe 602, respectively. The upper spray pipe 603 and the lower spray pipe 604 have several nozzles 609 evenly distributed on their bodies, and the upper and lower nozzles 609 are staggered in the vertical direction. This staggered distribution design allows the hot water sprayed by the nozzles 609 to cover a wider area of ​​the cable surface, improving the spraying effect and ensuring that the cable surface can be fully rinsed by the hot water in the hot water tank 104, softening and loosening the dirt on the cable surface.

[0043] As described above, the cable enters the cleaning equipment through the perforation 107 on the side plate of the cleaning platform 1 near the first inclined trough 101, and first enters the first inclined trough 101. At this time, the water pump 608 starts, drawing hot water from the hot water tank 104 and delivering it through the pipeline system of the spray assembly 6 to the upper spray pipe 603 and the lower spray pipe 604, and then spraying it out from the nozzle 609 to spray hot water onto the surface of the cable, softening and loosening the dirt on the cable surface. At the same time, the drive motor 508 starts, driving the drive gear 507 to rotate, and through the meshing transmission of the gear block 506, the two turntables 502 rotate synchronously, thereby driving the cleaning plate 504 and the brush 505 to scrub the surface of the cable, thereby removing the loosened and stubborn dirt.

[0044] In use, the cable enters the cleaning equipment through the perforation 107 on the side plate of the cleaning platform 1 near the first inclined trough 101. Pre-cleaning is initiated by starting the water pump 608, which extracts hot water from the hot water tank 104 and delivers it through the pipeline of the spray assembly 6 to the upper spray pipe 603 and lower spray pipe 604. The hot water is then sprayed from the vertically staggered nozzles 609 onto the cable surface. This design allows for a wider coverage of the cable surface with hot water, enhancing the spraying effect and softening and loosening the dirt on the cable surface, preparing it for subsequent cleaning. Simultaneously, the drive motor 508 starts, driving the drive gear 507 to rotate. Through the meshing transmission of the gear block 506, the two turntables 502 rotate synchronously, thereby driving the cleaning plate 504 and brush 505 to thoroughly scrub the cable surface, effectively removing loosened and stubborn dirt and impurities, achieving initial deep cleaning. The cable then enters the second inclined trough at station 102, where it undergoes a simple spray cleaning process. This washes away any residual hot water and dirt on the cable surface, ensuring a clean cable surface, improving the overall cleaning effect, and guaranteeing the quality of cable production.

[0045] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A surface cleaning device for cable production, comprising a cleaning table (1) and a pre-cleaning unit, characterized in that: Cleaning station (1), wherein the cleaning station (1) is a frame structure welded from carbon steel plates; A pre-cleaning unit is installed on the cleaning table (1); The pre-cleaning unit includes a first inclined trough (101), a hot water tank (104), a cleaning component (5), and a spray component (6). The first inclined trough (101) is set in the first sequence station of the cleaning table (1). The hot water tank (104) is set inside the cleaning table (1) and is connected to the bottom of the first inclined trough (101). Several horizontal bars (2) are linearly distributed along the table body direction on the top of the cleaning table (1). Vertical plates (3) are vertically provided on both sides of the top of the horizontal bars (2). A bracket (4) is fixedly connected to the opposite side of the two vertical plates (3) by a reinforcing plate. The cleaning component (5) and the spray component (6) are both set on the two side brackets (4). The spray component (6) cooperates with the cleaning component (5).

2. The cable production surface cleaning equipment according to claim 1, characterized in that: The cleaning platform (1) is provided with a second inclined trough (102) corresponding to the subsequent work station of the first inclined trough (101). The bottom of the second inclined trough (102) is connected to a cold water tank (105). A partition is provided between the cold water tank (105) and the hot water tank (104). A filter screen (103) is installed at the bottom of both the first inclined trough (101) and the second inclined trough (102). The filter screen (103) is installed and removed through a pull-out groove (106) provided on the side of the cleaning platform (1). A through hole (107) is provided on the side plate of the cleaning platform (1) near the first inclined trough (101).

3. The cable production surface cleaning equipment according to claim 1, characterized in that: The cleaning component (5) includes a rotating frame (501), and two sets of rotating frames (501) are provided, which are arranged on the left and right sides above the first inclined groove (101). Two turntables (502) are rotatably connected inside the rotating frames (501) on both sides. Several connecting parts (503) are distributed circumferentially on the opposite end faces of the turntables (502) on both sides. A cleaning plate (504) is connected between the connecting parts (503) on both sides. A brush (505) is provided at the bottom of the cleaning plate (504).

4. The cable production surface cleaning equipment according to claim 3, characterized in that: The outer ring of each of the turntables (502) on one side is provided with toothed blocks (506), and the toothed blocks (506) on the two turntables (502) mesh with each other. The bottom of one set of toothed blocks (506) is meshed with a drive gear (507). The drive gear (507) is fixedly connected to the output end of the drive motor (508), and the drive motor (508) is mounted on the crossbar (2).

5. The cable production surface cleaning equipment according to claim 1, characterized in that: The spray assembly (6) includes a pipe rack (601) and a water pump (608). The pipe rack (601) is correspondingly installed on the side walls of the two side supports (4). Each side pipe rack (601) is equipped with four sets of through pipes (602). The top end of each through pipe (602) on one side is connected to an upper spray pipe (603), and its bottom end is connected to the pipe body of a branch pipe (605). The bottom end of each through pipe (602) on the other side is connected to a lower spray pipe (604), and its top end is connected to one end of the upper spray pipe (603). The lower spray pipe (604) is fixedly connected to the branch pipe (605) at one end away from the through pipe (602), and the other end of the branch pipe (605) is connected to the diversion pipe (606). The water pump (608) is set on the outer surface of the hot water tank (104), and the input end of the water pump (608) extends into the interior of the hot water tank (104). The output end of the water pump (608) is connected to the connecting pipe (607), and the connecting pipe (607) is fixedly connected to the diversion pipe (606).

6. The cable production surface cleaning equipment according to claim 5, characterized in that: The upper nozzle (603) and the lower nozzle (604) are each equally spaced with a number of nozzles (609), and the upper and lower nozzles (609) are all staggered in the vertical direction.

7. The cable production surface cleaning equipment according to claim 2, characterized in that: The second inclined chute (102) is equipped with a spray assembly (6) with the same structural components as the first inclined chute (101) at the work position.

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