Aluminum rod cleaning machine with aluminum powder collecting and humidifying functions

Abstract

The utility model discloses an aluminum rod cleaning machine with aluminum powder collection and humidification function relates to cleaning machinery technical field, including the washing tank and the filter plate, the position of washing tank inside is close to the filter plate and is installed reciprocating shaking mechanism, and reciprocating shaking mechanism includes two symmetrical structure distribution's guide block, and the bottom of guide block is equipped with seven equidistance distribution's limit slide rod, and the inside of guide block is provided with the limit slide slot of sliding for limit slide rod, and limit slide rod is connected through fixed plate transmission between the filter plate, and the bottom of limit slide rod is connected with eccentric shaft through transmission link transmission, the utility model discloses the drive of power mechanism to the eccentric shaft in reciprocating shaking mechanism, realized the reciprocating lift of limit slide rod, make under the reciprocating shaking of filter plate in the washing tank inside aluminum rod unceasingly switch the cleaning surface, not only realize the overall cleaning of aluminum rod, still improved the efficiency of aluminum rod when cleaning.

Description

Technical Field

[0001] This utility model relates to the field of cleaning machinery technology, specifically to an aluminum rod cleaning machine with aluminum powder collection and humidification functions. Background Technology

[0002] Aluminum rods, as a basic industrial raw material, are widely used in fields such as power, construction, and furniture manufacturing. During the production, storage, or transportation of aluminum rods, contaminants such as oxide layers, oil stains, and dust inevitably adhere to their surfaces. In the coating process, to ensure the surface quality of the aluminum rods meets production requirements and to reduce the impact of impurities on the coating quality, the aluminum rods must be cleaned. Currently, cleaning of aluminum rods mainly relies on manual methods or simple mechanical devices. Manual cleaning typically involves wiping with a cloth or brush dipped in cleaning agent. This method is labor-intensive, inefficient, and produces inconsistent cleaning quality. Furthermore, improper operation can easily scratch the surface of the aluminum rods. Existing technologies also include some rudimentary mechanical cleaning equipment, such as fixing the aluminum rods and using fixed brushes or rollers to sweep them as they pass through, achieving a cleaning effect.

[0003] The applicant discovered that when cleaning aluminum rods, one or both ends of the rod need to be fixed for cleaning. Although the cleaning mechanism can clean the surface of the rod, the fixed area is difficult to clean. Therefore, after cleaning, the fixed area needs to be cleaned separately to ensure the cleaning effect. This method significantly reduces the efficiency of the device. Furthermore, the cleaning process generates aluminum shavings and powder, and excessive accumulation poses a fire and explosion risk. A collection device is needed to store these shavings and prevent them from scattering. Therefore, we propose an aluminum rod cleaning machine with aluminum powder collection and humidification functions. Utility Model Content

[0004] The purpose of this invention is to provide an aluminum rod cleaning machine with aluminum powder collection and humidification functions, which can solve the problem mentioned in the background art that the fixing part of the aluminum rod needs to be cleaned separately during cleaning, thus reducing the cleaning efficiency of the device.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an aluminum rod cleaning machine with aluminum powder collection and humidification function, comprising a rinsing tank and a filter plate. A reciprocating shaking mechanism is installed inside the rinsing tank near the filter plate. The reciprocating shaking mechanism includes two guide blocks symmetrically distributed. Seven equidistant limiting slide rods are provided at the bottom of the guide blocks. A limiting slide groove is provided inside the guide blocks for the limiting slide rods to slide. The limiting slide rods are connected to the filter plate via a fixed plate. An eccentric shaft is connected to the bottom of the limiting slide rods via a transmission rod. A compression spring is elastically connected between the limiting slide rods and the limiting slide grooves. The eccentric shaft is driven by a power mechanism. A cleaning mechanism is installed on the top of the filter plate.

[0006] By adopting the above technical solutions, the cleaning quality of aluminum rods can be improved during cleaning.

[0007] Preferably, a filter plate is fixedly installed inside the rinsing box, a door is hinged to the outer wall of the rinsing box, and a drain valve is installed on one side of the outer wall of the rinsing box.

[0008] By adopting the above technical solution, the rinsing box can be sealed.

[0009] Preferably, the power mechanism includes a protective cover with a hollow interior. A drive motor is fixedly mounted in the middle of the outer wall of the protective cover. A drive shaft is fixedly mounted at one end of the output shaft of the drive motor. The drive shaft is connected to a transmission shaft via a spur gear. A first transmission belt is mounted on one end of the eccentric shaft. One of the first transmission belts is connected to the drive shaft, and the other of the first transmission belts is connected to the transmission shaft. An auxiliary component is connected to the drive shaft via a second transmission belt.

[0010] By adopting the above technical solution, the reciprocating jitter mechanism and auxiliary components can be driven.

[0011] Preferably, the cleaning mechanism includes a water pump, a water pumping pipe is fixedly provided at the water pumping end, a water supply pipe is fixedly provided at the water pumping outlet end, a diverter pipe is fixedly installed at one end of the water supply pipe, a high-pressure cleaning nozzle is fixedly provided at one end of the diverter pipe, and a cleaning component is installed on the top of the rinsing tank.

[0012] By adopting the above technical solution, it is possible to clean aluminum rods.

[0013] Preferably, the cleaning assembly includes a mounting base, a three-phase motor is fixedly mounted on the top of the mounting base, the output shaft of the three-phase motor passes through the interior of the mounting base, and a brush disc is detachably connected to the bottom.

[0014] By adopting the above technical solution, aluminum rods can be swept and brushed.

[0015] Preferably, the auxiliary component includes a rotating rod, one end of which is connected to a fixed shaft via a bevel gear transmission. A support frame is fixedly provided on the inner wall of the flushing tank near the rotating rod, and an anti-clogging brush is fixedly installed at the bottom of the fixed shaft.

[0016] By adopting the above technical solution, it is possible to prevent aluminum shavings and aluminum powder from clogging the filter plate.

[0017] Compared with the prior art, the beneficial effects of this utility model are: Firstly, by setting up a rinsing box, a filter plate, a reciprocating shaking mechanism, and a drive mechanism, the eccentric shaft in the reciprocating shaking mechanism is driven by the power mechanism to realize the reciprocating lifting and lowering of the limit slide bar. This allows the aluminum rod inside the rinsing box to continuously switch the cleaning surface under the reciprocating shaking of the filter plate, which not only achieves comprehensive cleaning of the aluminum rod but also improves the efficiency of cleaning the aluminum rod.

[0018] Secondly, by setting up a filter plate, a power mechanism, and auxiliary components, and then driving the auxiliary components through the transmission motor in the power mechanism, the agitation and cleaning of aluminum shavings and aluminum powder on the top of the filter plate is achieved without consuming additional energy. This improves the filtration effect of the filter plate when filtering the cleaning liquid, and also realizes the collection of aluminum shavings and aluminum powder. This not only improves energy utilization, but also reduces the operating cost of the device, further enhancing its practicality. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall front view of the present invention; Figure 2 This is a schematic diagram of the overall rear view structure of this utility model; Figure 3 This is a schematic diagram of the internal structure of the rinsing box of this utility model; Figure 4 This utility model Figure 3 Enlarged structural diagram at point A in the middle; Figure 5 This utility model Figure 3 Enlarged structural diagram at point B; Figure 6 This is a schematic diagram of the internal structure of the guide block of this utility model; Figure 7 This is a schematic diagram of the cleaning component structure of this utility model; Figure 8 This is a schematic diagram of the auxiliary component structure of this utility model.

[0020] In the diagram: 1. Rinsing box; 101. Filter plate; 102. Filter plate; 103. Box door; 104. Drain valve; 2. Reciprocating shaking mechanism; 201. Guide block; 202. Limiting slide rod; 2021. Limiting slide groove; 203. Fixing plate; 204. Transmission rod; 205. Eccentric shaft; 206. Compression spring; 3. Power mechanism; 301. Protective cover; 302. Transmission motor; 3021. Drive shaft; 303. Transmission... 304. Drive shaft; 305. First transmission belt; 306. Second transmission belt; 4. Cleaning mechanism; 401. Water pump; 402. Water pumping pipe; 403. Water delivery pipe; 404. Diverter pipe; 405. High-pressure cleaning nozzle; 406. Cleaning assembly; 4061. Fixing base; 4062. Three-phase motor; 4063. Brush disc; 5. Auxiliary assembly; 501. Rotating rod; 502. Fixing shaft; 503. Support frame; 504. Anti-clogging brush. Detailed Implementation

[0021] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, which show several embodiments of the utility model. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of the utility model will be more thorough and complete.

[0022] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "page", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0023] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0024] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," "fixing," and "equipped with" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0025] The following is in conjunction with the appendix Figure 1-8 The present invention will be described in further detail below.

[0026] Please see Figures 1-7 The diagram shows an aluminum rod cleaning machine with aluminum powder collection and humidification functions. It includes a rinsing tank 1 and a filter plate 101. A filter plate 102 is fixedly installed inside the rinsing tank 1. A door 103 is hinged to the outer wall of the rinsing tank 1, allowing the aluminum rods to be cleaned to be placed inside. A drain valve 104 is installed on one side of the outer wall of the rinsing tank 1 to drain the water inside. A reciprocating shaking mechanism 2 is installed inside the rinsing tank 1 near the filter plate 101. The reciprocating shaking mechanism 2 includes two symmetrically distributed guide blocks 201. The filter plate 101 is located between the two guide blocks 201. The guide blocks 201 are inclined downwards on the side near the filter plate 101 to guide the shaking aluminum rods. Seven equally spaced... The limiting slide rods 202 are distributed and have a T-shaped cross section. The guide block 201 has a limiting groove 2021 for the limiting slide rods 202 to slide. The limiting slide rods 202 and the filter plate 101 are connected by a fixed plate 203. One end of the fixed plate 203 is fixedly connected to the limiting slide rods 202 and the other end of the fixed plate 203 is fixedly connected to the filter plate 101. The bottom of the limiting slide rods 202 is connected to an eccentric shaft 205 by a transmission rod 204. One end of the transmission rod 204 is rotatably connected to the limiting slide rods 202 and the other end of the transmission rod 204 is rotatably connected to the eccentric shaft 205. A compression spring 206 is elastically connected between the limiting slide rods 202 and the limiting groove 2021. The compression spring 206 is made of 60Si2MnA spring steel. The eccentric shaft 205 is driven by the power mechanism 3. The power mechanism 3 includes a protective cover 301, which is fixedly connected to the rinsing box 1. The interior of the protective cover 301 is hollow. A transmission motor 302 is fixedly installed in the middle of the outer wall of the protective cover 301. A drive shaft 3021 is fixedly installed at one end of the output shaft of the transmission motor 302. One end of the drive shaft 3021 passes through the interior of the protective cover 301 and is rotatably connected to the rinsing box 1. The drive shaft 3021 is connected to a transmission shaft 303 through a spur gear. The transmission shaft 303 is rotatably connected to the rinsing box 1. A first transmission belt 304 is installed at one end of the eccentric shaft 205. One first transmission belt 304 is connected to the drive shaft 3021, and the other first transmission belt 304 is connected to the transmission shaft 303. A cleaning mechanism 4 is installed on the top of the filter plate 101. This mechanism humidifies the aluminum powder on the aluminum rod. The cleaning mechanism 4 includes a water pump 401, which is fixedly connected to the outer wall of the rinsing tank 1. A water pump pipe 402 is fixedly installed at the water pump 401's pumping end. One end of the water pump pipe 402 extends into the rinsing tank 1 and is located at the bottom of the filter plate 102. A water supply pipe 403 is fixedly installed at the water outlet end of the water pump 401. A diversion pipe 404 is fixedly installed at one end of the water supply pipe 403. A high-pressure cleaning nozzle 405 is fixedly installed at one end of the diversion pipe 404. The pressure of the high-pressure cleaning nozzle 405 is 0.5-2 MPa. Ten high-pressure cleaning nozzles 405 are provided, and the ten high-pressure cleaning nozzles 405 are installed equidistantly inside the guide block 201. A passage for water spraying by the high-pressure cleaning nozzles 405 is opened on one side of the guide block 201. A cleaning component 406 is installed on the top of the flushing box 1. The cleaning component 406 includes a fixing seat 4061, which is fixedly installed in the middle position of the top of the flushing box 1. A three-phase motor 4062 is fixedly installed on the top of the fixing seat 4061. The output shaft of the three-phase motor 4062 passes through the interior of the fixing seat 4061, and a brush plate 4063 is detachably connected to the bottom. The top of the brush plate 4063 passes through the top wall of the flushing box 1 and is rotatably connected to the flushing box 1. When cleaning the aluminum rod, first open the box door 103, then place the aluminum rod on the filter plate 101 inside the rinsing box 1. Next, start the water pump 401 in section 4. The water pump 401 controls the water pipe 402 to transport water from inside the rinsing box 1 to the inside of the diversion pipe 404 through the water supply pipe 403. The water is then sprayed onto the surface of the aluminum rod through the high-pressure cleaning nozzle 405 through the opening on the guide block 201. Next, start the three-phase motor 4062 in the cleaning assembly 406. The output shaft of the three-phase motor 4062 drives the brush disc 4063 to clean the aluminum rod in the rinsing state. Then, start the transmission motor 302 in the driving force mechanism 3. The transmission motor 302 drives the drive shaft 3021. Under the transmission of gears, transmission shaft 303, and first transmission belt 304, the eccentric shaft 205 rotates. As the eccentric shaft 205 rotates, the transmission rod 204 swings left and right at the bottom of the limit slide rod 202 and pushes the limit slide rod 202. 2. Under the limiting of the limiting slide 2021, the filter plate 101 rises and compresses the compression spring 206 to deformation. Through the displacement of the limiting slide 202, and driven by the fixed plate 203, the filter plate 101 is simultaneously driven to rise until the eccentric shaft 205 rotates one revolution. Then, the limiting slide 202 and the transmission rod 204 simultaneously drive the filter plate 101 to reset via the fixed plate 203. Under the continuous drive of the transmission motor 302, the eccentric shaft 205 moves within the rinsing box 1. The internal mechanism rotates continuously, and through the compression of the spring 206 and the reciprocating lifting and lowering of the limiting slide bar 202, the filter plate 101 is reciprocated and shaken. Then, through the power mechanism 3, the eccentric shaft 205 in the reciprocating shaking mechanism 2 is driven, and the limiting slide bar 202 is reciprocated and raised and lowered. This allows the aluminum rod inside the rinsing box 1 to continuously switch the cleaning surface under the reciprocating shaking of the filter plate 101, which not only achieves comprehensive cleaning of the aluminum rod, but also improves the efficiency of cleaning the aluminum rod.

[0027] Please see Figures 1-8 In the figure, the drive shaft 3021 is connected to the auxiliary component 5 via the second transmission belt 305. The auxiliary component 5 includes a rotating rod 501. One end of the rotating rod 501 is connected to the fixed shaft 502 via a bevel gear. A support frame 503 is fixedly provided on the inner wall of the flushing box 1 near the rotating rod 501. An anti-clogging brush 504 is fixedly installed at the bottom of the fixed shaft 502. When the filter plate 102 is in use, the cleaning fluid after rinsing carries the impurities, aluminum shavings, and aluminum powder generated during cleaning through the filter plate 101 onto the surface of the filter plate 102. The filter plate 102 separates the aluminum shavings and aluminum powder from the cleaning fluid, allowing the water pump 401 to continuously pump water. Simultaneously, the drive motor 302 in the power mechanism 3 drives the rotating rod 501 to rotate via the second drive belt 305. Under the transmission of the bevel gear, the fixed shaft 502 and the anti-clogging brush 504 rotate synchronously. The rotation of the anti-clogging brush 504 at the top of the filter plate 102 causes the aluminum shavings and aluminum powder accumulated on the filter plate 102 to be removed. With the rotation of the anti-clogging brush 504, it moves out of its original position, providing space for the cleaning fluid to pass through the filter plate 102. By opening the box door 103, aluminum shavings and aluminum powder on the filter plate 102 are periodically collected and processed. Then, through the drive motor 302 in the power mechanism 3, the auxiliary component 5 is driven. Without consuming additional energy, the disturbance and cleaning of aluminum shavings and aluminum powder on the top of the filter plate 102 is achieved, which improves the filtration effect of the filter plate 102 when filtering the cleaning fluid. It also realizes the collection of aluminum shavings and aluminum powder, improves energy utilization, reduces the operating cost of the device, and further improves the practicality of the device.

[0028] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus.

[0029] Furthermore, the structures not described in this utility model do not involve the design points and improvement directions of this utility model and all adopt existing technology. The above content falls within the scope of the inventor's technical knowledge. Since the technical content in this field is vast and complex, the above content of this application does not necessarily constitute prior art.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An aluminum rod cleaning machine with aluminum powder collection and humidification function, characterized in that: The device includes a rinsing tank (1) and a filter plate (101). A reciprocating shaking mechanism (2) is installed inside the rinsing tank (1) near the filter plate (101). The reciprocating shaking mechanism (2) includes two guide blocks (201) that are symmetrically distributed. The bottom of the guide block (201) is provided with seven equidistant limiting slide rods (202). The inside of the guide block (201) is provided with a limiting slide groove (2021) for the limiting slide rods (202) to slide. The limiting slide rod (202) and the filter plate (101) are connected by a fixed plate (203). The bottom of the limiting slide rod (202) is connected by a transmission rod (204) to an eccentric shaft (205). A compression spring (206) is elastically connected between the limiting slide rod (202) and the limiting slide groove (2021). The eccentric shaft (205) is driven by a power mechanism (3). A cleaning mechanism (4) is installed on the top of the filter plate (101).

2. The aluminum rod cleaning machine with aluminum powder collection and humidification function according to claim 1, characterized in that: A filter plate (102) is fixedly installed inside the rinsing box (1), and a box door (103) is hinged to the outer wall of the rinsing box (1). A drain valve (104) is installed on one side of the outer wall of the rinsing box (1).

3. The aluminum rod cleaning machine with aluminum powder collection and humidification function according to claim 1, characterized in that: The power mechanism (3) includes a protective cover (301), the inside of which is a hollow structure. A transmission motor (302) is fixedly installed in the middle of the outer wall of the protective cover (301). A drive shaft (3021) is fixedly installed at one end of the output shaft of the transmission motor (302). The drive shaft (3021) is connected to a transmission shaft (303) through a spur gear. A first transmission belt (304) is installed at one end of the eccentric shaft (205). One of the first transmission belts (304) is connected to the drive shaft (3021) and the other of the first transmission belts (304) is connected to the transmission shaft (303). An auxiliary component (5) is connected to the drive shaft (3021) through a second transmission belt (305).

4. The aluminum rod cleaning machine with aluminum powder collection and humidification function according to claim 1, characterized in that: The cleaning mechanism (4) includes a water pump (401), a water pump pipe (402) is fixedly provided at the water pump end (401), a water delivery pipe (403) is fixedly provided at the water outlet end of the water pump (401), a diversion pipe (404) is fixedly installed at one end of the water delivery pipe (403), a high-pressure cleaning nozzle (405) is fixedly provided at one end of the diversion pipe (404), and a cleaning component (406) is installed on the top of the flushing box (1).

5. An aluminum rod cleaning machine with aluminum powder collection and humidification function according to claim 4, characterized in that: The cleaning component (406) includes a mounting base (4061), on the top of which a three-phase motor (4062) is fixedly mounted. The output shaft of the three-phase motor (4062) passes through the interior of the mounting base (4061), and a brush disc (4063) is detachably connected to the bottom.

6. The aluminum rod cleaning machine with aluminum powder collection and humidification function according to claim 3, characterized in that: The auxiliary component (5) includes a rotating rod (501), one end of which is connected to a fixed shaft (502) via a bevel gear transmission. A support frame (503) is fixedly provided on the inner wall of the flushing box (1) near the rotating rod (501), and an anti-clogging brush (504) is fixedly installed at the bottom of the fixed shaft (502).

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