A formation foil production line cleaning tank
Patent Information
- Application Number
- CN202522375176.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-10
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-10
AI Technical Summary
[0004]本实用新型的目的在于提供一种化成箔产线清洗槽,以解决上述背景技术中提出的现有的化成箔产线清洗槽通过降低水洗槽液位的同时控制水温,从而减少菌类的生长和堆积,但是通过降低水洗槽液位的方式虽能短期减少用水量,但是长期积累更换水,还是会造成水量的消耗问题
1、本实用新型通过清洗槽内部的水超过溢水孔的高度时,水通过溢水孔和通孔后进入到过滤槽的内部,进入到过滤槽内部的水,首先通过过滤网将絮状物进行过滤,再通过活性炭滤层将水中的一些有机物进行吸附,从而使进入到过滤槽内部的水净化,随后再启动水泵,将净化后的水通过三通管输送至两侧水管内部,再通过与喷淋管的连接,使得净化后的水通过喷嘴交叉剪式喷淋再箔材表面,如此循环,使清洗水得以净化后重复使用,大幅降低了新水的消耗和废水的排放量,并且能够剥离箔材表面顽固污染物,避免清洗不均;
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Figure CN224794119U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum foil production technology, specifically to a cleaning tank for a chemically formed foil production line. Background Technology
[0002] With the development of electrolytic foil technology, product quality requirements are becoming increasingly stringent. The industry has placed higher demands on the electrolytic foil industry, requiring comprehensive control over the appearance of electrolytic foil and full inspection of the foil surface. Since the equipment was put into use, dirt has accounted for a large proportion of the defects that have caused the most trouble for the production line. Currently, the cleaning tanks of electrolytic foil production lines contain chemical raw materials (organic matter), and the temperature inside the tanks is maintained at 30-40 degrees Celsius year-round. The temperature of the cleaning water in the tanks is suitable for bacterial growth, and a group of bacteria that easily form flocculent matter will be adsorbed onto the foil surface. If it cannot be rinsed off, it will form dirt.
[0003] Existing cleaning tanks for electrolytic foil production lines reduce bacterial growth and accumulation by lowering the water level and controlling the water temperature. However, while lowering the water level can reduce water consumption in the short term, long-term water consumption due to repeated water changes is still a problem. Therefore, this method does not meet the current requirements. To address this, we propose a new cleaning tank for electrolytic foil production lines. Summary of the Invention
[0004] The purpose of this utility model is to provide a cleaning tank for a chemical foil production line, in order to solve the problem mentioned in the background art that the existing cleaning tanks for chemical foil production lines reduce the growth and accumulation of bacteria by lowering the water level in the washing tank and controlling the water temperature. However, although lowering the water level in the washing tank can reduce water consumption in the short term, long-term accumulation and water replacement will still cause water consumption problems.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a cleaning tank for a chemical foil production line, comprising a cleaning tank and a filtering tank, wherein the filtering tank is fixedly disposed on one side of the cleaning tank, a guide roller is provided inside the cleaning tank, an overflow hole is provided on one side above the guide roller and on the side wall of the cleaning tank, and a through hole is provided on one side of the filtering tank that communicates with the overflow hole, a fixing plate is fixedly disposed on both sides below the through hole and inside the filtering tank, a rectangular frame is placed between the upper parts of the two fixing plates, a filter screen is fixedly disposed inside the rectangular frame and near the through hole, and an activated carbon filter layer is fixedly disposed below the filter screen and inside the rectangular frame.
[0006] Preferably, a water pump is connected to one side of the filter tank via a connecting pipe, and a T-pipe is connected to the upper end of the water pump. Spray pipes are provided on both sides of the upper end of the cleaning tank. One end of each of the two spray pipes is connected to the T-pipe via a water pipe. Several downward-sloping nozzles are provided on the side of each of the two spray pipes that are close to each other.
[0007] Preferably, movable cavities are provided on both sides of the front end of the filter tank and above the fixed plate. Limiting blocks are slidably provided inside the movable cavities on both sides, and the ends of the two limiting blocks near the inside of the filter tank move through the movable cavities and extend into the inside of the filter tank.
[0008] Preferably, the upper end of the limiting block is provided with a driving groove with a right-angled trapezoidal structure, and the ends of the two limiting blocks away from the inside of the filter tank are fixedly connected to the inner wall of the movable cavity with springs, and the ends of the limiting blocks away from the springs in the natural state extend through the inside of the filter tank.
[0009] Preferably, the rectangular frame has limiting grooves corresponding to the limiting blocks at both ends on the side away from the through hole, and the end of the limiting block that extends through into the filter tank is inserted into the corresponding limiting groove.
[0010] Preferably, a threaded groove is vertically opened through one side of the upper end of the movable cavity, and a threaded rod is provided at the top of the filter groove and extends into the movable cavity. The bottom end of the threaded rod is in sliding contact with the inside of the drive groove.
[0011] Compared with the prior art, the beneficial effects of this utility model are: 1. In this utility model, when the water level inside the cleaning tank exceeds the height of the overflow hole, the water enters the filter tank through the overflow hole and the through hole. The water entering the filter tank first passes through the filter screen to filter out flocculent matter, and then passes through the activated carbon filter layer to adsorb some organic matter in the water, thereby purifying the water entering the filter tank. Then, the water pump is started to transport the purified water through the three-way pipe to the water pipes on both sides. Through the connection with the spray pipe, the purified water is sprayed onto the foil surface through the nozzles in a cross-shear manner. This cycle is repeated so that the cleaning water can be purified and reused, which greatly reduces the consumption of fresh water and the amount of wastewater discharged. It can also remove stubborn pollutants from the foil surface and avoid uneven cleaning. 2. This utility model rotates the threaded rods on both sides of the upper end of the filter tank, so that both threaded rods are threaded through the threaded groove and move towards the inside of the movable cavity. The bottom end of the threaded rod is slidably connected to the inside of the drive groove, and along the inclined surface of the drive groove, pushes the limiting block to compress the spring, so that the limiting block is disengaged from the limiting groove and moves into the inside of the movable cavity, thereby releasing the limitation on the rectangular frame. Subsequently, the rectangular frame with filter screen and activated carbon filter layer can be disassembled from the inside of the filter tank for replacement or cleaning, thereby avoiding filter screen clogging or activated carbon filter layer adsorption saturation, which would affect the filtration of cleaning water. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a side sectional view of the entire utility model; Figure 3 This is a front sectional view of the rectangular frame of this utility model; Figure 4 This utility model Figure 2 A schematic diagram of the structure at point A in the middle.
[0013] In the diagram: 1. Cleaning tank; 101. Overflow hole; 2. Guide roller; 3. Filter tank; 301. Through hole; 302. Threaded groove; 303. Movable cavity; 4. Water pump; 5. T-pipe; 6. Water pipe; 7. Spray pipe; 8. Nozzle; 9. Fixing plate; 10. Rectangular frame; 1001. Limiting groove; 11. Filter screen; 12. Activated carbon filter layer; 13. Limiting block; 1301. Drive groove; 14. Spring; 15. Threaded rod. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0015] Please see Figures 1 to 4 The present invention provides an embodiment of a cleaning tank for a chemical foil production line, comprising a cleaning tank 1 and a filter tank 3. The filter tank 3 is fixedly disposed on one side of the cleaning tank 1. A guide roller 2 is provided inside the cleaning tank 1. An overflow hole 101 is provided on one side above the guide roller 2 and on the side wall of the cleaning tank 1. A through hole 301 is provided on one side of the filter tank 3 and is connected to the overflow hole 101. A fixing plate 9 is fixedly disposed on both sides below the through hole 301 and inside the filter tank 3. A rectangular frame 10 is placed between the upper parts of the two fixing plates 9. A filter screen 11 is fixedly disposed inside the rectangular frame 10 and on the side near the through hole 301. An activated carbon filter layer 12 is fixedly disposed below the filter screen 11 and inside the rectangular frame 10.
[0016] A water pump 4 is connected to one side of the filter tank 3 through a connecting pipe. A three-way pipe 5 is connected to the upper end of the water pump 4. Spray pipes 7 are provided on both sides of the upper end of the cleaning tank 1. One end of each spray pipe 7 is connected to the three-way pipe 5 through a water pipe 6. Several downward-sloping nozzles 8 are provided on the side of each spray pipe 7 that is close to each other.
[0017] The water entering the filter tank 3 first passes through the filter screen 11 to filter out flocculent matter, and then passes through the activated carbon filter layer 12 to adsorb some organic matter in the water, thereby purifying the water entering the filter tank 3. Then, the water pump 4 is started to transport the purified water through the three-way pipe 5 to the water pipes 6 on both sides. Then, through the connection with the spray pipe 7, the purified water is sprayed onto the foil surface through the nozzles 8 in a cross-cutting manner. This cycle is repeated so that the cleaning water can be purified and reused, which greatly reduces the consumption of new water and the amount of wastewater discharged. It can also remove stubborn pollutants from the foil surface and avoid uneven cleaning.
[0018] Movable cavities 303 are provided on both sides of the front end of the filter tank 3, above the fixed plate 9. Limiting blocks 13 are slidably installed inside each of the two movable cavities 303. The ends of the two limiting blocks 13 closest to the inside of the filter tank 3 penetrate the movable cavity 303 and extend into the interior of the filter tank 3. A drive groove 1301 with a right-angled trapezoidal structure is provided at the upper end of each limiting block 13. A spring 14 is fixedly connected between the ends of the two limiting blocks 13 furthest from the inside of the filter tank 3 and the inner wall of the movable cavity 303. In the natural state, the limiting blocks 13... The end of the filter 3 away from the spring 14 extends through into the interior of the filter 3. Both ends of the rectangular frame 10 away from the through hole 301 are provided with limiting grooves 1001 corresponding to the limiting block 13. The end of the limiting block 13 extending through into the interior of the filter 3 is inserted into the corresponding limiting groove 1001. A threaded groove 302 is vertically opened through one side of the upper end of the movable cavity 303. The top of the filter 3 is provided with a threaded rod 15 that extends through the threaded groove 302 and into the interior of the movable cavity 303. The bottom end of the threaded rod 15 slides in contact with the interior of the drive groove 1301.
[0019] By rotating the threaded rod 15, the threaded rod 15 is threaded through the threaded groove 302 and moves towards the interior of the movable cavity 303. The bottom end of the threaded rod 15 is slidably connected to the interior of the drive groove 1301, and along the inclined surface of the drive groove 1301, it pushes the limiting block 13 to compress the spring 14, causing the limiting block 13 to disengage from the limiting groove 1001 and move into the interior of the movable cavity 303, thereby releasing the restriction on the rectangular frame 10. Subsequently, the rectangular frame 10 equipped with the filter screen 11 and the activated carbon filter layer 12 can be disassembled from the interior of the filter tank 3 for replacement or cleaning.
[0020] When the cleaning tank of the electrolytic foil production line is in use, the electrolytic foil is guided into the cleaning tank 1 by the guide roller 2 for cleaning. When the water in the cleaning tank 1 exceeds the height of the overflow hole 101, the water enters the filter tank 3 through the overflow hole 101 and the through hole 301. The water entering the filter tank 3 first passes through the filter screen 11 to filter flocculent matter, and then passes through the activated carbon filter layer 12 to adsorb some organic matter in the water, thereby purifying the water entering the filter tank 3. Then, the water pump 4 is started to transport the purified water through the three-way pipe 5 to the water pipes 6 on both sides. Then, through the connection with the spray pipe 7, the purified water is sprayed onto the foil surface through the nozzles 8 in a cross-shear manner. This cycle is repeated so that the cleaning water can be purified and reused, which greatly reduces the consumption of new water and the amount of wastewater discharged. It can also remove stubborn contaminants from the foil surface and avoid uneven cleaning. After the cleaning tank of the electrolytic foil production line is used, the threaded rods 15 on both sides of the upper end of the filter tank 3 are rotated so that both threaded rods 15 are threaded through the threaded groove 302 and move into the interior of the movable cavity 303. The bottom end of the threaded rod 15 is slidably connected to the interior of the drive groove 1301, and along the inclined surface of the drive groove 1301, the limiting block 13 is pushed to compress the spring 14, so that the limiting block 13 is disengaged from the limiting groove 1001 and moved into the interior of the movable cavity 303, thereby releasing the limitation on the rectangular frame 10. Then the rectangular frame 10 with the filter screen 11 and activated carbon filter layer 12 can be disassembled from the interior of the filter tank 3 for replacement or cleaning, thereby avoiding the clogging of the filter screen 11 or the saturation of the activated carbon filter layer 12, which would affect the filtration of the cleaning water.
[0021] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A cleaning tank for a chemical foil production line, comprising a cleaning tank (1) and a filter tank (3), wherein the filter tank (3) is fixedly disposed on one side of the cleaning tank (1), characterized in that: The cleaning tank (1) is provided with a guide roller (2) inside. An overflow hole (101) is provided on one side above the guide roller (2) and on the side wall of the cleaning tank (1). A through hole (301) is provided on one side of the filter tank (3) and is connected to the overflow hole (101). A fixing plate (9) is fixedly provided on both sides below the through hole (301) and inside the filter tank (3). A rectangular frame (10) is placed between the top of the two fixing plates (9). A filter screen (11) is fixedly provided inside the rectangular frame (10) and on the side near the through hole (301). An activated carbon filter layer (12) is fixedly provided below the filter screen (11) and inside the rectangular frame (10).
2. The cleaning tank for a chemical foil production line according to claim 1, characterized in that: A water pump (4) is connected to one side of the filter tank (3) through a connecting pipe. A three-way pipe (5) is connected to the upper end of the water pump (4). Spray pipes (7) are provided on both sides of the upper end of the cleaning tank (1). One end of each of the two spray pipes (7) is connected to the three-way pipe (5) through a water pipe (6). Several downward-sloping nozzles (8) are provided on the side of each of the two spray pipes (7) that are close to each other.
3. The cleaning tank for a chemical foil production line according to claim 1, characterized in that: Both sides of the front end of the filter tank (3) and above the fixed plate (9) are provided with movable cavities (303). Limiting blocks (13) are slidably provided inside the movable cavities (303) on both sides. The ends of the two limiting blocks (13) near the inside of the filter tank (3) can move through the movable cavity (303) and extend into the inside of the filter tank (3).
4. A cleaning tank for a chemical foil production line according to claim 3, characterized in that: The upper end of the limiting block (13) is provided with a drive groove (1301) with a right-angled trapezoidal structure. The ends of the two limiting blocks (13) away from the inside of the filter tank (3) are fixedly connected to the inner wall of the active cavity (303) with springs (14). In the natural state of the spring (14), the ends of the limiting blocks (13) away from the spring (14) extend through into the inside of the filter tank (3).
5. A cleaning tank for a chemical foil production line according to claim 4, characterized in that: The rectangular frame (10) has two end openings on the side away from the through hole (301) with a limiting groove (1001) corresponding to the limiting block (13). The end of the limiting block (13) extending through into the filter tank (3) is inserted into the corresponding limiting groove (1001).
6. A cleaning tank for a chemical foil production line according to claim 5, characterized in that: A threaded groove (302) is vertically opened on one side of the upper end of the active cavity (303). The top of the filter groove (3) is provided with a threaded rod (15) that extends through the threaded groove (302) and into the active cavity (303). The bottom end of the threaded rod (15) slides in contact with the inside of the drive groove (1301).