Aluminum profile cleaning equipment

Abstract

The application relates to an aluminum profile cleaning equipment, which comprises a cleaning pool with a cleaning cavity for aluminum profile cleaning, a portal frame arranged on the cleaning pool, a support arranged above the cleaning pool, and a plurality of aluminum profile pipes inserted into the support; two groups of lifting mechanisms are oppositely arranged on the portal frame, and the two groups of lifting mechanisms are connected with two ends of the support respectively; hooks are arranged at the two ends of the support; the lifting mechanism comprises a unwinder arranged on the portal frame, a cable wound around the unwinder, and a fixing piece arranged at the bottom end of the cable, the aluminum profile pipes can be lifted as a whole through the two groups of oppositely arranged lifting mechanisms, the overall quick lifting of the aluminum profile pipes can be realized, compared with the traditional manual carrying one by one or the simple single-point lifting mode, the moving time of the aluminum profile pipes in and out of the cleaning pool is shortened, and the cleaning efficiency is improved.

Description

Technical Field

[0001] This application relates to the field of aluminum profile processing technology, and in particular to an aluminum profile cleaning device. Background Technology

[0002] The cleaning process is crucial in the production and processing of aluminum profiles. It effectively removes oil, dust, impurities, and other contaminants from the surface of the aluminum profiles, ensuring their quality and performance and providing a good foundation for subsequent processing and use.

[0003] Currently, there are various aluminum profile cleaning agencies on the market. However, in practical applications, some of these existing cleaning agencies have relatively simple structural designs and lack effective mechanisms specifically for lifting and lowering aluminum profiles and supports as a whole. Some cleaning equipment relies on manual handling of aluminum profiles to move them inside and outside the cleaning tank, which is not only labor-intensive but also inefficient.

[0004] Some cleaning equipment is equipped with certain lifting devices, but these devices often have many limitations. The lifting devices cannot tilt and lift the aluminum profiles, making it difficult to adjust the posture of the aluminum profiles according to the actual cleaning needs. After cleaning, it is not easy to tilt the aluminum profiles to drain the residual cleaning liquid inside, requiring additional operating steps to complete this process, which further reduces work efficiency.

[0005] To address the aforementioned issues, an aluminum profile cleaning device is now designed. Utility Model Content

[0006] This application provides an aluminum profile cleaning device to solve the problem that some aluminum profile cleaning devices in the related art have a relatively simple structural design, which makes it inconvenient to lift and lower the aluminum profile and the support as a whole, as well as adjust their posture.

[0007] Firstly, an aluminum profile cleaning device is provided, comprising: A cleaning tank having a cleaning chamber for cleaning aluminum profiles, a gantry frame mounted on it, and a support frame arranged above the cleaning tank, on which multiple aluminum profile fittings are inserted. Two sets of lifting mechanisms are arranged opposite each other on the gantry frame. The two sets of lifting mechanisms are respectively connected to both ends of the support and lift both ends of the support respectively. Hooks are provided at both ends of the bracket; The lifting mechanism includes an unwinding machine mounted on a gantry frame, a cable wound around the unwinding machine, a fixing member at the bottom end of the cable, and a second hook hinged to the other end of the fixing member, the second hook engaging with the corresponding hook.

[0008] In some embodiments, the bottom of the cleaning tank is provided with an inlet pipe and an outlet pipe.

[0009] In some embodiments, the support includes a main beam and two sets of columns arranged opposite each other on the main beam. The columns are provided with multiple snap-fit ​​connectors, and the snap-fit ​​connectors on the left and right sides correspond to each other. The snap-fit ​​connector is inserted into the end of the aluminum profile pipe fitting; The clamp connector has a water inlet hole inside, which is connected to the end of the aluminum profile pipe fitting.

[0010] In some embodiments, the unwinding machine includes a housing mounted on a gantry frame, a drive motor mounted on the housing, and a reducer mounted inside the housing. The output shaft of the drive motor is connected to the input shaft of the reducer. The output shaft of the reducer has a rotating shaft, and a reel is mounted on the outside of the rotating shaft. The cable is wound around the reel. One end of the cable is fixedly mounted on the reel, and a through hole is provided at the bottom of the housing. The other end of the cable passes through the through hole and is connected to the fixing component.

[0011] In some embodiments, the fixing member includes a lifting block arranged above the washing pool, and a rotating shaft two disposed at one end of the hook two away from the hook, a hinge block being rotatably connected to the rotating shaft two, and the other end of the hinge block being connected to the lifting block. The bottom of the lifting block is provided with a limiting block located at the bottom of the second hook; There is a gap between the limiting block and the bottom of the second hook.

[0012] In some embodiments, two sets of guiding mechanisms are also included, each guiding one of the two fixing members. The guiding mechanism includes two guide rods arranged opposite each other on the cleaning pool. The top end of the guide rod is connected to the bottom of the housing. A slider is provided on the guide rod. The other end of the two sliders on the same side is connected to the end of the lifting block away from the hook.

[0013] This application provides an aluminum profile cleaning device. By simultaneously lifting both ends of the support frame with two sets of relatively arranged lifting mechanisms, the overall rapid lifting and lowering of aluminum profile fittings can be achieved. Compared with the traditional manual handling or simple single-point lifting method, it shortens the time for aluminum profile fittings to move inside and outside the cleaning tank and improves cleaning efficiency.

[0014] The lifting mechanism allows for control of the position and orientation of the aluminum profile fittings in the cleaning tank. During the cleaning process, the fittings are evenly immersed in the cleaning solution, ensuring that the solution fully contacts all surfaces for a comprehensive and thorough cleaning, effectively improving cleaning quality. Simultaneously, the lifting mechanisms on both sides can be independently controlled, enabling the tilting of the support frame for easy drainage of the cleaning solution from inside the fittings, reducing additional steps and enhancing operational convenience.

[0015] The gantry provides stable support for the lifting mechanism. The two sets of lifting mechanisms are connected to both ends of the support, forming a symmetrical force structure that ensures the stability and balance of the support during the lifting process. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 A three-dimensional structural illustration provided for an embodiment of this application. Figure 1 ; Figure 2 A three-dimensional structural illustration provided for an embodiment of this application. Figure 2 ; Figure 3 This is a three-dimensional schematic diagram of the hook 2 and the hook connection structure provided in the embodiments of this application; Figure 4 A three-dimensional schematic diagram of the fastener provided in the embodiments of this application; Figure 5 Provided for the embodiments of this application Figure 2 The front sectional view.

[0018] In the diagram: 1. Cleaning tank; 2. Gantry frame; 3. Support frame; 4. Lifting mechanism; 5. Hook; 41. Unwinder; 42. Cable; 43. Fixture; 44. Hook II; 11. Inlet pipe; 12. Drain pipe; 31. Main beam; 32. Column; 33. Connector; 411. Housing; 412. Drive motor; 413. Reducer; 414. Shaft; 415. Reel; 431. Lifting block; 432. Shaft II; 433. Hinge block; 434. Limiting block; 6. Guiding mechanism; 61. Guide rod; 62. Slider. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0020] This application provides an aluminum profile cleaning device that solves the problem that some aluminum profile cleaning devices in the related technology have a simple structural design, which makes it inconvenient to lift and lower the aluminum profile and the support as a whole, as well as adjust their posture.

[0021] Please see Figures 1-3 An aluminum profile cleaning device includes: a cleaning tank 1 having a cleaning chamber for cleaning aluminum profiles, a gantry frame 2 mounted on the tank, a support 3 arranged above the cleaning tank 1, and multiple aluminum profile pipe fittings inserted into the support 3; two sets of lifting mechanisms 4 arranged opposite to each other on the gantry frame 2, the two sets of lifting mechanisms 4 being connected to both ends of the support 3 respectively, and lifting both ends of the support 3 respectively; hooks 5 are provided at both ends of the support 3; the lifting mechanism 4 includes an unwinding machine 41 mounted on the gantry frame, a cable 42 wound around the unwinding machine 41, a fixing member 43 provided at the bottom end of the cable 42, and a second hook 44 hinged to the other end of the fixing member 43, the second hook 44 engaging with the corresponding hook 5.

[0022] When the aluminum profile cleaning equipment is in its initial state, the cleaning tank 1 is already prepared with a suitable cleaning solution. The gantry frame 2 is set above the cleaning tank, providing a supporting structure.

[0023] The bracket 3 is placed horizontally in a suitable position, and the staff inserts multiple aluminum profile pipes one by one into the bracket 3 to ensure that the aluminum profile pipes are firmly fixed.

[0024] When cleaning is required, the two sets of lifting mechanisms 4 arranged opposite each other on the gantry 2 are started, and the unwinding machine 41 starts to work. Since the cable 42 is wound on the reel 415, the cable 42 is gradually unwound. The fixing part 43 at the bottom of the cable 42 moves downward as the cable 42 is lowered, and the hook 44 at the other end of the fixing part 43 also descends.

[0025] At the same time, hook 44 engages with hook 5 at both ends of bracket 3 to ensure a secure connection. As fixing part 43 descends, bracket 3 and aluminum profile pipe are raised to a suitable height and then enter the appropriate position inside cleaning pool 1 for cleaning.

[0026] After cleaning, the unwinding machine 41 is restarted to wind up the cable 42, further raising the bracket 3 and aluminum profile pipe to a suitable height. By controlling the lifting mechanisms 4 on both sides to raise and lower at different heights, the bracket 3 can be tilted, and the cleaning fluid inside the aluminum profile pipe can be smoothly discharged by gravity.

[0027] After the cleaning fluid is drained, bracket 3 can be raised to a higher position to facilitate the removal of the cleaned aluminum profile fittings by the staff, thus completing the entire cleaning process.

[0028] By simultaneously lifting both ends of the support 3 using two sets of relatively arranged lifting mechanisms 4, the aluminum profile pipe fittings can be lifted and lowered quickly as a whole. Compared with the traditional manual handling or simple single-point lifting method, this greatly shortens the time for the aluminum profile pipe fittings to move inside and outside the cleaning pool and improves cleaning efficiency.

[0029] The lifting mechanism 4 allows control over the position and orientation of the aluminum profile fittings in the cleaning tank. During the cleaning process, the aluminum profile fittings are evenly immersed in the cleaning solution, ensuring that the cleaning solution fully contacts all surfaces of the aluminum profile fittings, thereby achieving comprehensive and thorough cleaning and effectively improving cleaning quality. Simultaneously, the two lifting mechanisms 4 can be independently controlled, enabling the tilting of the support 3 to facilitate the drainage of cleaning solution from inside the aluminum profile fittings, reducing additional operating steps and improving operational convenience.

[0030] The gantry 2 provides stable support for the lifting mechanism. The two sets of lifting mechanisms 4 are connected to both ends of the support 3 respectively, forming a symmetrical force structure, which can ensure the stability and balance of the support 3 during the lifting process.

[0031] like Figure 1 As shown in this embodiment, the bottom of the cleaning tank 1 is provided with an inlet pipe 11 and an outlet pipe 12.

[0032] When aluminum profiles need to be cleaned, an external liquid delivery device, such as a water pump, connected to the liquid inlet pipe 11 is turned on. Under the action of the delivery device, the cleaning fluid is introduced into the cleaning tank 1 through the liquid inlet pipe 11.

[0033] The flow rate and inlet time of the inlet pipe 11 can be controlled according to actual cleaning needs, thereby adjusting the liquid level in the cleaning tank 1 to ensure that the aluminum profile fittings are fully immersed in the cleaning liquid to achieve a good cleaning effect. This is existing technology and will not be described in detail here.

[0034] After cleaning is completed, the cleaning solution in cleaning tank 1 needs to be drained. The valve connected to drain pipe 12 is opened, and the cleaning solution flows out of cleaning tank 1 through drain pipe 12 under gravity or with the assistance of a drain pump. This is existing technology and will not be described in detail here.

[0035] like Figure 3 and Figure 5 As shown, in one embodiment, the support 3 includes a main beam 31 and two sets of columns 32 arranged opposite each other on the main beam 31. Each column 32 is provided with multiple snap-fit ​​connectors 33, with the snap-fit ​​connectors 33 on the left and right sides corresponding to each other. Each snap-fit ​​connector 33 is inserted into the end of an aluminum profile fitting. Each snap-fit ​​connector 33 has a water inlet hole inside, which communicates with the end of the aluminum profile fitting. Multiple hooks 5 are arranged at both ends of the main beam 31.

[0036] The main beam 31 serves as the basic support structure for the entire bracket, and two sets of columns 32 are arranged opposite to each other on the main beam 31, providing an installation position for the snap-fit ​​connector 33.

[0037] Align both ends of the aluminum profile fitting with the corresponding snap-fit ​​connectors 33 on the left and right sides respectively, and forcefully insert the end of the aluminum profile fitting into the snap-fit ​​connector 33 to achieve the insertion and engagement of the aluminum profile fitting and the bracket 3, so that the aluminum profile fitting is firmly fixed on the bracket 3.

[0038] The lifting mechanism 4 slowly lowers the support 3 along with the aluminum profile pipe fittings, immersing the aluminum profile pipe fittings in the cleaning solution in the cleaning tank 1. During the cleaning process, the cleaning solution cleans the outer surface of the aluminum profile pipe fittings. At the same time, the water inlet is connected to the end of the aluminum profile pipe fittings, allowing the cleaning solution to enter the interior of the aluminum profile pipe fittings for cleaning, achieving the effect of cleaning both the inside and outside simultaneously.

[0039] After cleaning, by controlling the lifting mechanisms 4 on both sides to raise and lower them to different heights, for example, raising one side of the lifting mechanism to a certain height while keeping the other side stationary or lowering it slightly, the bracket 3 will tilt. Due to gravity, the cleaning fluid inside the aluminum profile pipe will flow out from one end along the tilt direction and be discharged outside the cleaning pool 1 through the water inlet of the clamp 33, thereby realizing the discharge of the cleaning fluid.

[0040] like Figure 2 and Figure 5 As shown, in one embodiment, the unwinding machine 41 includes a housing 411 mounted on a gantry 2, a drive motor 412 mounted on the housing 411, and a reducer 413 mounted inside the housing 411. The output shaft of the drive motor 412 is connected to the input shaft of the reducer 413. The output shaft of the reducer 413 is provided with a rotating shaft 414. A reel 415 is mounted on the outside of the rotating shaft 414. A cable 42 is wound around the reel 415. One end of the cable 42 is fixedly mounted on the reel 415. A through hole is provided at the bottom of the housing 411, and the other end of the cable 42 passes through the through hole and is connected to a fixing member 43.

[0041] When the drive motor 412 starts, the output shaft begins to rotate. Since the output shaft of the drive motor 412 is connected to the input shaft of the reducer 413, the rotational power is transmitted to the reducer 413.

[0042] The function of reducer 413 is to reduce the speed and increase the torque. After being processed by reducer 413, its output shaft will drive shaft 414 to rotate at a suitable speed and a large torque. The rotation of shaft 414 will drive reel 415 to rotate synchronously.

[0043] When the cable 42 needs to be released, the drive motor 412 rotates in the set direction, and drives the reel 415 to rotate through the reducer 413 and the rotating shaft 414. One end of the cable 42 is fixed on the reel 415, and the other end passes through the through hole at the bottom of the housing 411 and is connected to the fixing member 43. Therefore, as the reel 415 rotates, the cable 42 will gradually untie from the reel 415 and extend downward, realizing the cable release operation.

[0044] When it is necessary to retract the cable 42, the drive motor 412 rotates in the opposite direction, which in turn drives the reel 415 to rotate in the opposite direction through the reducer 413 and the rotating shaft 414. At this time, the cable 42 will gradually wind back onto the reel 415 under the rotation of the reel 415, completing the cable retraction operation.

[0045] like Figure 3 and Figure 4 As shown, the fixing member 43 further includes a lifting block 431 arranged above the cleaning pool 1, and a rotating shaft 432 arranged at the end of the hook 44 away from the hook 5. A hinge block 433 is rotatably connected to the rotating shaft 432, and the other end of the hinge block 433 is connected to the lifting block 431. A limiting block 434 located at the bottom of the hook 44 is provided at the bottom of the lifting block 431. There is a gap between the limiting block 434 and the bottom of the hook 44.

[0046] When the equipment is in normal working condition, hook 2 44 and hook 5 are engaged with each other. At this time, the limiting block 434 restricts the downward rotation of hook 2 44. Since there is a gap between the limiting block 434 and the bottom of hook 2 44, hook 2 44 will not rotate downward to the extent that it affects the normal operation of the equipment under normal working range of shaking or force, thus preventing hook 2 44 from disengaging from hook 5 and ensuring the stability of the connection.

[0047] When the bracket 3 needs to be adjusted to a tilted position, the second hook 44 can rotate downward a certain distance around the second pivot 432. This rotation distance is determined by the size of the gap between the limit block 434 and the bottom of the second hook 44. When the second hook 44 rotates to contact the limit block 434, it can no longer rotate downward, thereby preventing the second hook 44 from rotating too much and causing the second hook 44 to disengage from the hook 5.

[0048] In practical use, hook 244 can remain relatively stable during normal operation, and can also rotate downwards a certain distance. This flexibility can adapt to different working scenarios and operational needs.

[0049] like Figure 3 and Figure 4 As shown, further, it also includes two sets of guiding mechanisms 6, which guide the two fixing members 43 respectively; the guiding mechanism 6 includes two guide rods 61 arranged opposite to each other on the cleaning pool 1, the top of the guide rod 61 is connected to the bottom of the housing 411, and the guide rod 61 is provided with a slider 62, the other end of the two sliders 62 on the same side is connected to the end of the lifting block 431 away from the hook 44.

[0050] When the unwinding machine 41 performs the winding and unwinding operation of the cable 42, the cable 42 drives the lifting block 431 in the fixing member 43 to move up and down. Since the lifting block 431 is connected to the guide rod 61 through the slider 62, the up and down movement of the lifting block 431 will cause the slider 62 to slide in a straight line along the guide rod 61.

[0051] During the sliding of slider 62 along guide rod 61, guide rod 61 plays a guiding role, which restricts slider 62 to only make linear movements in the vertical direction, thereby ensuring that lifting block 431 and connected hook 44 and other components can only move stably in the vertical direction, avoiding swaying, deviation and other situations during movement.

[0052] The guide rod 61 provides a clear vertical movement trajectory for the slider 62, so that the lifting block 431 can move strictly in the vertical direction when moving up and down, ensuring the movement stability of the lifting block 431 and thus improving the operating accuracy of the entire equipment system.

[0053] Through the cooperation of guide rod 61 and slider 62, guide mechanism 6 can limit the horizontal sway of lifting block 431 and improve the stability of equipment operation.

[0054] In the description of this application, it should be noted that the terms "upper," "lower," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Unless otherwise expressly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication between two elements. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.

[0055] It should be noted that in this application, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0056] The above description is merely a specific embodiment of this application, enabling those skilled in the art to understand or implement this application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this application. Therefore, this application is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features claimed herein.

Claims

1. An aluminum profile cleaning device, characterized in that, include: A cleaning tank (1) has a cleaning chamber for cleaning aluminum profiles and a gantry frame (2) is provided on it. A support (3) is arranged above the cleaning tank (1) and multiple aluminum profile pipe fittings are inserted into the support (3). Two sets of lifting mechanisms (4) are arranged opposite each other on the gantry frame (2). The two sets of lifting mechanisms (4) are respectively connected to the two ends of the support (3) to lift the two ends of the support (3); Hooks (5) are provided at both ends of the bracket (3); The lifting mechanism (4) includes an unwinding machine (41) mounted on a gantry frame, and a cable (42) wound around the unwinding machine (41). A fixing member (43) is provided at the bottom end of the cable (42), and a hook (44) is hinged at the other end of the fixing member (43). The hook (44) engages with the corresponding hook (5).

2. The aluminum profile cleaning equipment as described in claim 1, characterized in that: The bottom of the cleaning tank (1) is provided with an inlet pipe (11) and an outlet pipe (12).

3. The aluminum profile cleaning equipment as described in claim 1, characterized in that: The support (3) includes a main beam (31) and two sets of columns (32) arranged opposite to each other on the main beam (31). The columns (32) are provided with multiple snap-fit ​​connectors (33), and the snap-fit ​​connectors (33) on the left and right sides correspond to each other. The snap-fit ​​connector (33) is inserted into the end of the aluminum profile pipe fitting; The clamp connector (33) has a water inlet hole inside, which is connected to the end of the aluminum profile pipe.

4. The aluminum profile cleaning equipment as described in claim 1, characterized in that: The unwinding machine (41) includes a housing (411) mounted on a gantry frame (2), a drive motor (412) mounted on the housing (411), and a reducer (413) mounted inside the housing (411). The output shaft of the drive motor (412) is connected to the input shaft of the reducer (413). The output shaft of the reducer (413) is provided with a rotating shaft (414). A reel (415) is mounted on the outside of the rotating shaft (414). The cable (42) is wound around the reel (415). One end of the cable (42) is fixed on the reel (415), and a through hole is provided at the bottom of the housing (411). The other end of the cable (42) passes through the through hole and is connected to the fixing member (43).

5. The aluminum profile cleaning equipment as described in claim 4, characterized in that: The fixing component (43) includes a lifting block (431) arranged above the cleaning pool (1) and a rotating shaft (432) arranged at the end of the hook (44) away from the hook (5). A hinge block (433) is rotatably connected to the rotating shaft (432), and the other end of the hinge block (433) is connected to the lifting block (431). The bottom of the lifting block (431) is provided with a limiting block (434) located at the bottom of the hook two (44). There is a gap between the limiting block (434) and the bottom of the hook (44).

6. The aluminum profile cleaning equipment as described in claim 5, characterized in that: It also includes two sets of guiding mechanisms (6), which guide the two fixing members (43) respectively; The guiding mechanism (6) includes two guide rods (61) arranged opposite to each other on the cleaning pool (1). The top of the guide rod (61) is connected to the bottom of the housing (411). A slider (62) is provided on the guide rod (61). The other end of the two sliders (62) on the same side is connected to the end of the lifting block (431) away from the hook (44).

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