Intelligent mechanism sand automatic wet production system

Abstract

The utility model relates to the technical field of machine-made sand production, disclose an intelligent type machine-made sand automation wet production system, including the shell, the inner wall rotation of shell is connected with the rotation ring, the inner wall fixed connection of rotation ring has a plurality of helical vanes, the bottom fixed connection of rotation ring has the gear ring, the bottom fixed connection of shell has motor no.

Description

Technical Field

[0001] This utility model relates to the field of manufactured sand production technology, and in particular to an intelligent automated wet production system for manufactured sand. Background Technology

[0002] Wet production of manufactured sand is a highly efficient and widely used process. The process begins with the raw materials being coarsely and medium crushed by a crusher. Then, a sand making machine shapes the material into manufactured sand. Subsequently, the manufactured sand enters a sand washing machine to remove surface impurities and improve cleanliness. Then, it passes through a dewatering device to reduce the moisture content and produce finished sand that meets the standards. Some processes also include fine sand and stone powder recovery stages to improve resource utilization. Wet production can produce high-quality manufactured sand to meet the needs of the high-performance concrete field, while also being environmentally friendly, as wastewater can be recycled after treatment.

[0003] A search revealed Chinese Patent Publication No. CN219437437U, which discloses an intelligent automated wet production system for manufactured sand, relating to the field of sand making equipment technology. The system includes a stockpile silo 2, a discharge valve 4, a sand making unit, a screening machine 9, a sand washing machine 11, a dewatering and recovery integrated machine 14, a finished sand silo 17, a raw material conveyor 1, a material distribution conveyor 3, a feeding conveyor 5, a screening return conveyor 6, a coarse sand conveyor 8, a finished sand conveyor 16, a central control room integrated electrical control cabinet 18, and coarse sand output hoppers 10, coarse washed sand output hoppers 12, and finished sand output hoppers 15. It features simple operation, high automation, and requires few operators. It can be used to wet-process construction sand from various non-metallic ores, mine tailings, industrial waste, and other raw materials that meet sand making requirements. However, the sand washing machine in the above structure only washes the sand and gravel through high-pressure water jets, which cannot completely clean the sand and gravel. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides an intelligent automated wet production system for manufactured sand, which aims to improve the problem that existing technologies only use high-pressure water spray pipes to wash sand and gravel, which cannot completely clean the sand and gravel.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: an intelligent automated wet production system for manufactured sand, comprising a shell, a rotating ring rotatably connected to the inner wall of the shell, multiple helical blades fixedly connected to the inner wall of the rotating ring, a gear ring fixedly connected to the bottom surface of the rotating ring, a motor fixedly connected to the bottom surface of the shell, a central shaft fixedly connected to the output end of the motor, a disperser fixedly connected to the top of the central shaft, a driving bevel gear fixedly connected to the outer wall of the central shaft, a driven bevel gear meshing with the outer wall of the driving bevel gear, a transmission rod fixedly connected to the middle of the driven bevel gear, an output bevel gear fixedly connected to the other end of the transmission rod, the outer wall of the output bevel gear meshing with the outer wall of the gear ring, and a vortex sand washing mechanism provided at the lower end of the inner wall of the shell for sand washing.

[0006] The above technical solution involves: a rotating ring rotatably connected to the inner wall of the outer casing; multiple helical blades fixedly installed on the inner wall of the rotating ring; continuous rotation of the helical blades driven by the rotating ring; a gear ring fixedly connected to the bottom surface of the rotating ring; a motor fixedly installed on the bottom surface of the outer casing; the output end of the motor connected to the central shaft; a disperser fixedly connected to the top of the central shaft for uniformly dispersing materials into the equipment; a driving bevel gear fixedly connected to the outer wall of the central shaft; the outer wall of the driving bevel gear meshing with a driven bevel gear to transmit power; a transmission rod fixedly connected to the middle of the driven bevel gear; and an output bevel gear fixedly connected to the other end of the transmission rod; the outer wall of the output bevel gear meshing with the outer wall of the gear ring to ensure stable rotation of the rotating ring.

[0007] As a further description of the above technical solution: The vortex sand washing mechanism includes a second motor. The outer wall of the second motor is fixedly connected to the bottom surface of the outer shell. The output end of the second motor passes through the outer shell and is fixedly connected to a rotating shaft. Vortex blades are fixedly connected to the outer wall of the rotating shaft. Multiple inclined rods are fixedly connected to the middle of the central shaft. A connecting ring is fixedly connected to the other end of each of the multiple inclined rods. A vortex ring is provided in the middle of each inclined rod.

[0008] Through the above technical solution: the outer wall of motor 2 is fixedly connected to the bottom surface of the outer shell, the output end of motor 2 can penetrate the outer shell and a rotating shaft is fixedly connected to the output end, and vortex blades are fixedly connected to the outer wall of the rotating shaft. When the vortex blades rotate, they can generate a vortex effect, thereby achieving the purpose of sand washing. Multiple inclined rods are fixedly connected to the middle of the central shaft, and the other end of each inclined rod is fixedly connected to a connecting ring, making the entire vortex sand washing mechanism more stable and efficient during operation. A vortex ring is set in the middle of the inclined rod. The presence of the vortex ring further enhances the vortex effect, making the sand washing effect more significant.

[0009] As a further description of the above technical solution: A feed hopper is fixedly connected to the top of the outer shell, and multiple water inlets are connected to the top of the outer shell.

[0010] The above technical solution involves a feed hopper fixedly connected to the top of the outer shell, which guides materials into the interior of the outer shell. The top of the outer shell is connected to multiple water inlets for cleaning.

[0011] As a further description of the above technical solution: The outer wall of the housing is equipped with a controller, and the bottom surface of the housing is fixedly connected with multiple support legs.

[0012] The above technical solution involves a controller installed on the outer wall of the casing, which allows for the setting and adjustment of the device's operating parameters. Multiple support legs are fixedly connected to the bottom of the casing, effectively supporting the entire device and preventing it from tipping over during use.

[0013] As a further description of the above technical solution: A fixing plate is fixedly connected to the middle of the inner wall of the outer shell via a connecting column, and a protective ring is fixedly connected to the inner wall of the outer shell.

[0014] Through the above technical solution: a fixed plate is fixedly connected to the middle of the inner wall of the equipment through a connecting column. The fixed plate is used to slow down the flow speed of sand. A protective ring is also fixedly connected to the inner wall of the outer shell. The protective ring can reduce the direct impact and wear of materials on the transmission mechanism.

[0015] As a further description of the above technical solution: The top surface of the fixing plate is fixedly connected with multiple auxiliary blocks, and the bottom surface of the outer shell has an opening.

[0016] The above technical solution involves fixing multiple auxiliary blocks to the top surface of the fixed plate, which increases the stability of the device. An opening is provided on the bottom surface of the outer shell to facilitate the discharge of materials.

[0017] As a further description of the above technical solution: A gate is slidably connected to the inner wall of the opening, and a handle is fixedly connected to the top of the gate.

[0018] The above technical solution involves a gate that is slidably connected to the inner wall of the opening. The gate can effectively control the opening and closing of the opening. A handle is fixedly connected to the top of the gate, which can be used to easily control the opening and closing of the gate.

[0019] As a further description of the above technical solution: An L-shaped plate is fixedly connected to the outer wall of the second motor, and the other end of the L-shaped plate is fixedly connected to the outer wall of the outer casing.

[0020] Through the above technical solution: an L-shaped plate is fixedly connected to the outer wall of motor 2. The L-shaped plate not only serves to support motor 2, but the fixed connection between the other end of the L-shaped plate and the outer wall of the outer shell further enhances the structural stability of the entire device.

[0021] This utility model has the following beneficial effects: 1. In this utility model, the feed hopper slows down the speed at which sand and gravel enter the equipment, avoiding the impact of excessive feeding force on the sand washing effect. After the sand and gravel enter the equipment, they first fall on the outer wall of the disperser. The disperser rotates under the action of the motor to stir the sand and gravel. The outer wall of the central shaft is fixedly connected to the active bevel gear, which meshes with the driven bevel gear. The middle of the driven bevel gear is fixed to the transmission rod, and the other end of the transmission rod is fixed to the output bevel gear. The output bevel gear meshes with the gear ring at the bottom of the rotating ring, so that the rotating ring rotates in the opposite direction to the disperser. The inner wall of the rotating ring is provided with multiple spiral blades. The spiral blades and the disperser work together to break up large pieces of sand and gravel, and at the same time transport the sand and gravel from the edge of the fixed plate and the inner wall of the outer shell to the next step.

[0022] 2. In this utility model, water is introduced from the inlet and flows into the bottom of the outer shell. The bottom of the outer shell is equipped with a rotating shaft driven by multiple motors. The outer wall of the rotating shaft is fixedly connected to vortex blades, and the outer wall of the central shaft is also fixedly connected to multiple vortex rings. When sand and gravel enter, the vortex rings and vortex blades generate multiple vortices, causing the sand and gravel to continuously roll and collide, removing impurities, and at the same time, making the fine dust between the sand and gravel particles more thoroughly cleaned. Attached Figure Description

[0023] Figure 1 This is a front perspective view of an intelligent automated wet production system for manufactured sand proposed in this utility model; Figure 2 This is a partial structural breakdown diagram of an intelligent automated wet production system for manufactured sand proposed in this utility model; Figure 3 This is a partial structural breakdown diagram of an intelligent automated wet production system for manufactured sand proposed in this utility model; Figure 4 This is a partial structural diagram of an intelligent automated wet production system for manufactured sand proposed in this utility model; Figure 5 This is a partial structural diagram of an intelligent automated wet production system for manufactured sand proposed in this utility model.

[0024] Legend: 1. Outer shell; 2. Vortex sand washing mechanism; 201. Inclined bar; 202. Connecting ring; 203. Vortex ring; 204. Motor II; 205. Rotating shaft; 206. Vortex blade; 3. Rotating ring; 4. Spiral blade; 5. Motor I; 6. Central shaft; 7. Disperser; 8. Driving bevel gear; 9. Driven bevel gear; 10. Transmission rod; 11. Gear ring; 12. Output bevel gear; 13. Feed hopper; 14. Water inlet; 15. Controller; 16. Support leg; 17. Fixing plate; 18. Connecting column; 19. Protective ring; 20. Handle; 21. Auxiliary block; 22. L-shaped plate; 23. Gate; 24. Opening. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see the appendix Figure 1 - Appendix Figure 3 An embodiment of this utility model provides an intelligent automated wet production system for manufactured sand, comprising a shell 1, a rotating ring 3 rotatably connected to the inner wall of the shell 1, multiple spiral blades 4 fixedly connected to the inner wall of the rotating ring 3, a gear ring 11 fixedly connected to the bottom surface of the rotating ring 3, a motor 5 fixedly connected to the bottom surface of the shell 1, a central shaft 6 fixedly connected to the output end of the motor 5, a disperser 7 fixedly connected to the top of the central shaft 6, a driving bevel gear 8 fixedly connected to the outer wall of the central shaft 6, a driven bevel gear 9 meshing with the outer wall of the driving bevel gear 8, a transmission rod 10 fixedly connected to the middle of the driven bevel gear 9, an output bevel gear 12 fixedly connected to the other end of the transmission rod 10, the outer wall of the output bevel gear 12 meshing with the outer wall of the gear ring 11, and a vortex sand washing mechanism 2 provided at the lower end of the inner wall of the shell 1 for sand washing. Specifically, a rotating ring 3 is rotatably connected to the inner wall of the outer casing 1. Multiple spiral blades 4 are fixedly installed on the inner wall of the rotating ring 3. The spiral blades 4 can achieve continuous rotation under the drive of the rotating ring 3. A gear ring 11 is fixedly connected to the bottom surface of the rotating ring 3. A motor 5 is fixedly installed on the bottom surface of the outer casing 1. The output end of the motor 5 is connected to the central shaft 6. A disperser 7 is fixedly connected to the top of the central shaft 6 to evenly disperse the material into the equipment. A driving bevel gear 8 is fixedly connected to the outer wall of the central shaft 6. The outer wall of the driving bevel gear 8 meshes with a driven bevel gear 9 to realize the transmission of power. A transmission rod 10 is fixedly connected to the middle of the driven bevel gear 9. An output bevel gear 12 is fixedly connected to the other end of the transmission rod 10. The outer wall of the output bevel gear 12 meshes with the outer wall of the gear ring 11 to ensure the stable rotation of the rotating ring 3.

[0027] Please see the appendix Figure 4 - Appendix Figure 5 The vortex sand washing mechanism 2 includes a second motor 204. The outer wall of the second motor 204 is fixedly connected to the bottom surface of the outer shell 1. The output end of the second motor 204 passes through the outer shell 1 and is fixedly connected to a rotating shaft 205. The outer wall of the rotating shaft 205 is fixedly connected to a vortex blade 206. The middle part of the central shaft 6 is fixedly connected to a plurality of inclined rods 201. The other end of each of the plurality of inclined rods 201 is fixedly connected to a connecting ring 202. A vortex ring 203 is provided in the middle of the inclined rod 201. Specifically, the outer wall of motor 204 is fixedly connected to the bottom surface of housing 1. The output end of motor 204 can penetrate housing 1 and a rotating shaft 205 is fixedly connected to the output end. A vortex blade 206 is fixedly connected to the outer wall of rotating shaft 205. The vortex blade 206 can generate a vortex effect when rotating, thereby achieving the purpose of sand washing. Multiple inclined rods 201 are fixedly connected to the middle of central shaft 6. The other end of each inclined rod 201 is fixedly connected to a connecting ring 202, making the entire vortex sand washing mechanism 2 more stable and efficient in operation. A vortex ring 203 is set in the middle of the inclined rod 201. The presence of the vortex ring 203 further enhances the vortex effect, making the sand washing effect more significant.

[0028] Please see the appendix Figure 1 - Appendix Figure 3 The top of the outer shell 1 is fixedly connected to a feed hopper 13, and the top of the outer shell 1 is connected to multiple water inlets 14. The outer wall of the outer shell 1 is provided with a controller 15, and the bottom surface of the outer shell 1 is fixedly connected to multiple support legs 16. The middle of the inner wall of the outer shell 1 is fixedly connected to a fixing plate 17 through a connecting column 18, and the inner wall of the outer shell 1 is fixedly connected to a protective ring 19. Specifically, a feed hopper 13 is fixedly connected to the top of the outer casing 1. The feed hopper 13 is used to guide materials into the interior of the outer casing 1. Multiple water inlets 14 are connected to the top of the outer casing 1 for cleaning. A controller 15 is installed on the outer wall of the outer casing 1. The working parameters of the equipment can be set and adjusted through the controller 15. Multiple support legs 16 are fixedly connected to the bottom of the outer casing 1. The support legs 16 can effectively support the entire equipment and prevent it from tipping over during use. A fixing plate 17 is fixedly connected to the middle of the inner wall of the equipment through a connecting column 18. The fixing plate 17 is used to slow down the flow speed of sand. A protective ring 19 is also fixedly connected to the inner wall of the outer casing 1. The protective ring 19 can reduce the direct impact and wear of materials on the transmission mechanism.

[0029] Please see the appendix Figure 3 - Appendix Figure 5 The top surface of the fixed plate 17 is fixedly connected with multiple auxiliary blocks 21, the bottom surface of the outer shell 1 is provided with an opening 24, the inner wall of the opening 24 is slidably connected with a gate 23, the top of the gate 23 is fixedly connected with a handle 20, the outer wall of the motor 204 is fixedly connected with an L-shaped plate 22, and the other end of the L-shaped plate 22 is fixedly connected to the outer wall of the outer shell 1. Specifically, multiple auxiliary blocks 21 are fixedly connected to the top surface of the fixed plate 17. The auxiliary blocks 21 increase the stability of the device. An opening 24 is provided on the bottom surface of the outer shell 1. The opening 24 facilitates the discharge of materials. A gate 23 is slidably connected to the inner wall of the opening 24. The gate 23 can effectively control the opening and closing of the opening 24. A handle 20 is fixedly connected to the top of the gate 23. The gate 23 can be easily controlled by the handle 20. An L-shaped plate 22 is fixedly connected to the outer wall of the motor 204. The L-shaped plate 22 not only supports the motor 204, but the other end of the L-shaped plate 22 is fixedly connected to the outer wall of the outer shell 1, which further enhances the structural stability of the entire device.

[0030] Working principle: The feed hopper 13 slows down the speed at which sand and gravel enter the equipment, avoiding the impact of excessive feeding force on the sand washing effect. After entering the equipment, the sand and gravel first fall on the outer wall of the disperser 7. The disperser 7 rotates under the action of the motor 5 to stir the sand and gravel. The outer wall of the central shaft 6 is fixedly connected to the driving bevel gear 8, which meshes with the driven bevel gear 9. The transmission rod 10 is fixed in the middle of the driven bevel gear 9, and the other end of the transmission rod 10 is fixed to the output bevel gear 12. The output bevel gear 12 meshes with the gear ring 11 at the bottom of the rotating ring 3, so that the rotating ring 3 rotates in the opposite direction to the disperser 7. Multiple spiral blades 4 are set on the inner wall of the rotating ring 3. The spiral blades 4 and the disperser 7 work together to break up large pieces of sand and gravel, and at the same time transport the sand and gravel from the edge of the fixed plate 17 and the inner wall of the outer shell 1 to the next step. Water flows through inlet 14 and enters the bottom of outer shell 1. Multiple motors 204 drive rotating shafts 205 at the bottom of outer shell 1. Vortex blades 206 are fixedly connected to the outer wall of rotating shaft 205. Multiple vortex rings 203 are also fixedly connected to the outer wall of central shaft 6. When sand and gravel enter, the vortex rings 203 and vortex blades 206 generate multiple vortices, causing the sand and gravel to tumble and collide continuously, removing impurities and cleaning the fine dust between sand and gravel particles more thoroughly.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An intelligent automated wet production system for manufactured sand, comprising a shell (1), characterized in that: The inner wall of the outer shell (1) is rotatably connected to a rotating ring (3), and the inner wall of the rotating ring (3) is fixedly connected to multiple spiral blades (4). The bottom surface of the rotating ring (3) is fixedly connected to a gear ring (11). The bottom surface of the outer shell (1) is fixedly connected to a motor (5). The output end of the motor (5) is fixedly connected to a central shaft (6). The top of the central shaft (6) is fixedly connected to a disperser (7). The outer wall of the central shaft (6) is fixedly connected to a driving bevel gear (8). The outer wall of the driving bevel gear (8) is meshed with a driven bevel gear (9). The middle part of the driven bevel gear (9) is fixedly connected to a transmission rod (10). The other end of the transmission rod (10) is fixedly connected to an output bevel gear (12). The outer wall of the output bevel gear (12) meshes with the outer wall of the gear ring (11). The lower end of the inner wall of the outer shell (1) is provided with a vortex sand washing mechanism (2). The vortex sand washing mechanism (2) is used for sand washing.

2. The intelligent automated wet production system for manufactured sand according to claim 1, characterized in that: The vortex sand washing mechanism (2) includes a second motor (204). The outer wall of the second motor (204) is fixedly connected to the bottom surface of the outer shell (1). The output end of the second motor (204) passes through the outer shell (1) and is fixedly connected to a rotating shaft (205). The outer wall of the rotating shaft (205) is fixedly connected to a vortex blade (206). The middle part of the central shaft (6) is fixedly connected to a plurality of inclined rods (201). The other end of the plurality of inclined rods (201) is fixedly connected to a connecting ring (202). The middle part of the inclined rod (201) is provided with a vortex ring (203).

3. The intelligent automated wet production system for manufactured sand according to claim 1, characterized in that: The top of the outer shell (1) is fixedly connected to a feed hopper (13), and the top of the outer shell (1) is connected to multiple water inlets (14).

4. The intelligent automated wet production system for manufactured sand according to claim 1, characterized in that: The outer wall of the housing (1) is provided with a controller (15), and the bottom surface of the housing (1) is fixedly connected with multiple support legs (16).

5. The intelligent automated wet production system for manufactured sand according to claim 1, characterized in that: A fixing plate (17) is fixedly connected to the middle of the inner wall of the outer shell (1) via a connecting column (18), and a protective ring (19) is fixedly connected to the inner wall of the outer shell (1).

6. The intelligent automated wet production system for manufactured sand according to claim 5, characterized in that: The top surface of the fixed plate (17) is fixedly connected with a plurality of auxiliary blocks (21), and the bottom surface of the outer shell (1) is provided with an opening (24).

7. The intelligent automated wet production system for manufactured sand according to claim 6, characterized in that: A gate (23) is slidably connected to the inner wall of the opening (24), and a handle (20) is fixedly connected to the top of the gate (23).

8. The intelligent automated wet production system for manufactured sand according to claim 2, characterized in that: An L-shaped plate (22) is fixedly connected to the outer wall of the second motor (204), and the other end of the L-shaped plate (22) is fixedly connected to the outer wall of the outer shell (1).

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