Water-cooled intermediate die cleaning apparatus

Abstract

The utility model provides a kind of water cooling middle die cleaning equipment, comprising: workbench, its inside is equipped with cleaning pool;Cleaning assembly, it includes power box, motor, bottom plate and cleaning basket, cleaning pool inside is equipped with storage groove, the both sides of cleaning pool are equipped with power box, the bottom of cleaning pool is equipped with motor, the output of motor is equipped with main shaft, one end of main shaft is equipped with bottom plate, two groups of stand columns are symmetrically set in bottom plate top end, positioning slot is equipped in stand column inside.The utility model places water cooling middle die body in the cleaning basket matched with it, then the positioning block on the cleaning basket is aligned with positioning slot and is clamped, then the threaded column is screwed into the inside of threaded hole by screwing, the fixing of water cooling middle die body is realized, at this time, staff controls motor and power box to start simultaneously, so that water cooling middle die body rotates, so that the cavitation bubble generated by ultrasonic wave can uniformly clean water cooling middle die body, so that the generation of cleaning dead angle can be avoided.

Description

Technical Field

[0001] This utility model relates to the field of cleaning equipment technology, specifically a water-cooled intermediate mold cleaning device. Background Technology

[0002] As industrial manufacturing upgrades towards higher precision and higher power, water-cooled intermediate molds, as core heat dissipation components, are expanding their application scenarios from traditional machining to high-end fields such as semiconductor packaging and new energy battery electrode molding.

[0003] To improve the cleaning efficiency and cleanliness of water-cooled intermediate molds, existing cleaning devices generally adopt ultrasonic cleaning technology. When ultrasonic waves propagate in the cleaning fluid, they generate cavitation bubbles. These cavitation bubbles release strong impact force during rapid generation and collapse, which can penetrate deep into the internal flow channels, gaps, and surface attachment areas of the water-cooled intermediate mold to efficiently peel off and wash away residual impurities. Ultimately, this achieves a thorough, all-round cleaning of the intermediate mold without dead angles, ensuring the subsequent performance of the intermediate mold.

[0004] However, the existing cleaning method for water-cooled intermediate molds usually involves placing the water-cooled intermediate mold directly into a cleaning basket, and then placing the entire cleaning basket into a cleaning tank. However, the cavitation effect generated by the ultrasonic waves in the cleaning fluid has an uneven distribution problem. This difference in effect distribution directly leads to the formation of cleaning dead zones in the water-cooled intermediate mold during the cleaning process, making it impossible to effectively clean residual impurities, and ultimately affecting the overall cleaning effect of the water-cooled intermediate mold. Utility Model Content

[0005] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a water-cooled intermediate mold cleaning device that can solve the existing problems.

[0006] To achieve the above objectives, the technical solution of this utility model is as follows:

[0007] A water-cooled intermediate mold cleaning device, comprising:

[0008] The workbench has a cleaning pool installed on its inner side;

[0009] The cleaning assembly includes a power supply box, a motor, a base plate, and a cleaning basket. A storage slot is provided inside the cleaning tank. Power supply boxes are provided on both sides of the cleaning tank. A motor is provided at the bottom of the cleaning tank. A main shaft is provided at the output end of the motor. A base plate is provided at one end of the main shaft. Two sets of columns are symmetrically provided at the top of the base plate. A positioning slot is provided inside the column. A positioning block is inserted into the positioning slot. A cleaning basket is provided at one end of the positioning block.

[0010] The water-cooled intermediate mold body is placed inside the cleaning basket;

[0011] The protective component includes a spring post, a shield, and a fixing plate. The spring post is located inside the storage slot, and a shield is located at one end of the spring post. The shield is inserted into the storage slot. A fixing plate is located at the top of the shield, and multiple sets of magnets are evenly arranged at the bottom of the fixing plate.

[0012] Furthermore, the inner side of the positioning block is provided with a threaded post through the thread, and the inner side of the positioning groove is provided with a threaded hole, and the threaded post is screwed into the inner side of the threaded hole.

[0013] Furthermore, the washing basket is provided with multiple sets of ventilation holes.

[0014] Furthermore, two sets of pull rings are symmetrically arranged on the top of the fixing plate.

[0015] Compared with the prior art, the beneficial effects of this utility model include:

[0016] 1. When it is necessary to clean the water-cooled intermediate mold body, the staff places the water-cooled intermediate mold body in the matching cleaning basket, then aligns the positioning block on the cleaning basket with the positioning groove and snaps it in, and then screws the threaded column into the threaded hole to fix the water-cooled intermediate mold body. At this time, the staff controls the motor and power box to start at the same time, so that the water-cooled intermediate mold body rotates, so that the cavitation bubbles generated by the ultrasonic waves can clean the water-cooled intermediate mold body evenly, thereby avoiding the generation of cleaning dead corners;

[0017] 2. The vibrations generated by the ultrasonic waves can cause the cleaning fluid in the cleaning tank to slosh, potentially leaking onto the worktable and wasting the cleaning fluid. Since the baffle is initially located inside the storage tank and the magnet is attached to the worktable, the operator can pull the ring to detach the magnet from the worktable. The spring force of the spring column keeps the baffle outside the storage tank, thus protecting the cleaning tank from leakage onto the worktable. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the overall structure of a water-cooled intermediate mold cleaning device according to the present invention;

[0020] Figure 2 This is a cross-sectional structural diagram of the present invention;

[0021] Figure 3 This is a schematic diagram of the workbench structure of this utility model;

[0022] Figure 4 This is a schematic diagram of the shielding plate structure of this utility model;

[0023] Figure 5 This is a schematic diagram of the cleaning component structure of this utility model;

[0024] Figure 6 This is a schematic diagram of the base plate structure of this utility model;

[0025] Figure 7 This is a schematic diagram of the cleaning basket structure of this utility model.

[0026] The diagram shows the following components: 1. Workbench; 2. Cleaning tank; 3. Motor; 4. Power supply box; 5. Cleaning basket; 6. Water-cooled intermediate mold body; 7. Baffle plate; 8. Pull ring; 9. Spring column; 10. Storage slot; 11. Base plate; 12. Threaded column; 13. Upright column; 14. Fixing plate; 15. Magnet; 16. Spindle; 17. Vent hole; 18. Positioning groove; 19. Threaded hole; 20. Positioning block. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0028] like Figure 1 - Figure 7 As shown, this utility model provides a water-cooled intermediate mold cleaning device, comprising:

[0029] Workbench 1, with a cleaning pool 2 installed on its inner side;

[0030] The cleaning assembly includes a power supply box 4, a motor 3, a base plate 11, and a cleaning basket 5. A storage slot 10 is provided inside the cleaning pool 2. Power supply boxes 4 are provided on both sides of the cleaning pool 2. A motor 3 is provided at the bottom of the cleaning pool 2. A main shaft 16 is provided at the output end of the motor 3. A base plate 11 is provided at one end of the main shaft 16. Two sets of columns 13 are symmetrically provided at the top of the base plate 11. A positioning groove 18 is provided inside the column 13. A positioning block 20 is inserted into the positioning groove 18. A cleaning basket 5 is provided at one end of the positioning block 20.

[0031] The water-cooled intermediate mold body 6 is placed inside the cleaning basket 5;

[0032] The protective assembly includes a spring post 9, a shield 7, and a fixing plate 14. The spring post 9 is located inside the storage slot 10. One end of the spring post 9 is provided with a shield 7, which is inserted into the storage slot 10. The top of the shield 7 is provided with a fixing plate 14, and the bottom of the fixing plate 14 is provided with multiple sets of magnets 15.

[0033] In the above scheme:

[0034] 1. When it is necessary to clean the water-cooled intermediate mold body 6, the operator puts it into the matching cleaning basket 5, aligns the positioning blocks 20 on both sides of the cleaning basket 5 with the positioning slots 18 of the column 13 and inserts them to complete the initial positioning and fix the position of the cleaning basket 5.

[0035] 2. Start motor 3 to drive base plate 11 to rotate at a fixed speed, and at the same time start power box 4 to generate ultrasonic waves to clean the rotating water-cooled intermediate mold body 6 in all directions.

[0036] 3. Pull the pull ring 8 to make the baffle 7 pop out of the storage tank 10 and block the cleaning tank 2. After cleaning, turn off the equipment, press the baffle 7 back into the storage tank 10 and fix it by the magnet 15, and take out the cleaned water-cooled intermediate mold body 6.

[0037] In this embodiment, the inner side of the positioning block 20 is provided with a threaded post 12, and the inner side of the positioning groove 18 is provided with a threaded hole 19, and the threaded post 12 is screwed into the inner side of the threaded hole 19.

[0038] In the above scheme: after the positioning block 20 of the cleaning basket 5 is inserted into the positioning groove 18, the operator rotates the knob of the threaded column 12 clockwise so that the threaded column 12 spirals into the threaded hole 19 until it is tightened. At this time, the end of the threaded column 12 is in close contact with the bottom of the threaded hole 19, and the axial force generated firmly fixes the positioning block 20 in the positioning groove 18. When it is necessary to replace the cleaning basket 5 of different specifications, simply rotate the threaded column 12 counterclockwise to make it exit the threaded hole 19, and the cleaning basket 5 can be easily taken out. The whole replacement process takes less time and is suitable for cleaning needs of various specifications of water-cooled intermediate molds.

[0039] In this embodiment, the cleaning basket 5 is provided with multiple sets of ventilation holes 17.

[0040] In the above scheme: during the cleaning process, the ultrasonic waves can be evenly applied to the surface of the water-cooled intermediate mold body 6 through the vent 17, especially the inner cavity and gaps of the intermediate mold. At the same time, the water flow generated by the rotation can form turbulence through the vent 17, which accelerates the removal of dirt.

[0041] In this embodiment, two sets of pull rings 8 are symmetrically arranged on the top of the fixing plate 14.

[0042] In the above solution: when it is necessary to open the cover 7, the operator holds the pull rings 8 on both sides with both hands and pulls upwards, which will cause the magnet 15 to separate from the worktable 1. Under the elastic force of the spring column 9, the cover 7 automatically springs up to the vertical position. At this time, the operator releases the pull rings 8, and the cover 7 remains in a stable state. To close it, simply press down on the pull rings 8 to make the magnet 15 re-attach to the worktable 1. The pull rings 8 make the operation of the cover 7 more convenient and labor-saving, and can be completed by a single person.

[0043] In this embodiment, when cleaning the water-cooled intermediate mold body 6 is required, the operator first places the water-cooled intermediate mold body 6 into the matching cleaning basket 5, then aligns the positioning block 20 on the cleaning basket 5 with the positioning groove 18 and inserts it. Then, the threaded post 12 is screwed into the threaded hole 19, thus fixing the position of the cleaning basket 5. This facilitates fixing different sizes of cleaning baskets 5 when cleaning water-cooled intermediate mold bodies 6 of different specifications. Since the workbench 1 is made of iron, the magnet 15 is initially attracted to the workbench 1. At this time, the attractive force of the magnet 15 is greater than the elastic force of the spring post 9, thus keeping the baffle plate 7 within the storage slot 10. Then, the operator pulls the pull ring 8, which causes the magnet 15 to detach from the worktable 1, thereby causing the baffle 7 to slide out of the storage slot 10. Through the elastic force of the spring column 9, the baffle 7 can be kept outside the storage slot 10, so that the baffle 7 can block the cleaning pool 2 and prevent water from splashing out. Then, the operator starts the motor 3, which drives the base plate 11 to rotate through the main shaft 16, thereby driving the water-cooled intermediate mold body 6 to rotate 360 ​​degrees. At this time, the power box 4 is started, so that the water-cooled intermediate mold body 6 can be cleaned evenly. The ultrasonic cleaning system layout and power control in this application are existing technologies. Those skilled in the art can refer to the ultrasonic cleaning system layout of the Nortai NT-1015.

[0044] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0045] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A water-cooled intermediate mold cleaning device, characterized in that, include: A workbench (1) with a cleaning pool (2) installed on its inner side; The cleaning assembly includes a power supply box (4), a motor (3), a base plate (11), and a cleaning basket (5). A storage slot (10) is provided inside the cleaning pool (2). Power supply boxes (4) are provided on both sides of the cleaning pool (2). A motor (3) is provided at the bottom of the cleaning pool (2). A main shaft (16) is provided at the output end of the motor (3). A base plate (11) is provided at one end of the main shaft (16). Two sets of columns (13) are symmetrically provided at the top of the base plate (11). A positioning groove (18) is provided inside the column (13). A positioning block (20) is inserted into the positioning groove (18). A cleaning basket (5) is provided at one end of the positioning block (20). The water-cooled intermediate mold body (6) is placed inside the cleaning basket (5); The protective assembly includes a spring post (9), a shield (7) and a fixing plate (14). The spring post (9) is located inside the storage slot (10). One end of the spring post (9) is provided with a shield (7). The shield (7) is inserted into the storage slot (10). The top of the shield (7) is provided with a fixing plate (14). The bottom of the fixing plate (14) is evenly provided with multiple sets of magnets (15).

2. The water-cooled intermediate mold cleaning equipment according to claim 1, characterized in that: The inner side of the positioning block (20) is provided with a threaded post (12) and the inner side of the positioning groove (18) is provided with a threaded hole (19). The threaded post (12) is screwed into the inner side of the threaded hole (19).

3. The water-cooled intermediate mold cleaning equipment according to claim 2, characterized in that: The cleaning basket (5) is provided with multiple sets of ventilation holes (17).

4. The water-cooled intermediate mold cleaning equipment according to claim 3, characterized in that: Two sets of pull rings (8) are symmetrically arranged on the top of the fixing plate (14).

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