A transmission engine cylinder block production cleaning equipment

Abstract

The utility model provides a transmission type engine cylinder body production cleaning equipment, including transmission frame, transmission mechanism, lifting assembly, moving frame, cleaning pool, ultrasonic cleaning pool, spray pool, drying pool, lifting plate and slot, when needing to clean the cylinder body, only need to invert the cylinder body on the lifting plate, enter ultrasonic cleaning pool, spray pool and drying pool in proper order, carry out pre-cleaning to the dirt on the cylinder body surface, the impurity at the spray dead angle, large -size chippings and oil dirt etc, carry out depth cleaning in the spray pool, therefore, the utility model discloses effectively remove the impurity at the spray dead angle and the oil dirt on the cylinder body surface to improve the cleaning quality of the cylinder body.

Description

Technical Field

[0001] This utility model relates to the field of engine cleaning technology, specifically to a transmission-type engine cylinder block production cleaning equipment. Background Technology

[0002] The engine block is a crucial component of an engine, typically housing the cylinders. In an internal combustion engine, the cylinders are where combustion occurs, and the engine block supports them along with other related components such as pistons and valves. The design and material selection of the engine block significantly impact engine performance and efficiency. During manufacturing, the engine block may be exposed to contaminants such as metal cutting powder, grease, and dust. If these contaminants remain inside the block, they can affect engine performance and lifespan. Therefore, the engine block is usually cleaned before assembly to ensure its internal components are free of impurities.

[0003] Currently, engine block cleaning is generally done manually. First, the engine block to be cleaned is placed on a workbench, and then manually cleaned with a spray gun under high pressure, or placed in a cleaning chamber and sprayed with a sprayer. Although the above methods can clean the engine block, it is difficult to remove impurities in the spray dead corners and oil stains on the surface of the block when using manual high-pressure cleaning with a spray gun, thus affecting the cleaning quality of the block. Utility Model Content

[0004] The purpose of this utility model is to provide a transmission-type engine cylinder block production and cleaning equipment to solve the problems mentioned in the background art. To achieve the above objective, this utility model provides the following technical solution: it includes a transmission frame, a transmission mechanism mounted on the transmission frame, a lifting assembly mounted on the output end of the transmission mechanism, a movable frame fixed to the output end of the lifting assembly, and a cleaning tank located below the transmission mechanism. The cleaning tank is provided with an ultrasonic cleaning tank, a spray tank, and a drying tank in sequence along the transmission direction of the transmission mechanism. The lifting plate of the movable frame is provided with a slot. The cylinder block is placed upside down on the lifting plate, and several holes of the cylinder block to be cleaned are located in the slot. Under the action of the lifting assembly and the transmission mechanism, the cylinder block enters the ultrasonic cleaning tank, the spray tank, and the drying tank in sequence.

[0005] Furthermore, the bottom of the spray tank is provided with a plurality of spray guns, which are aligned with a plurality of holes to be cleaned, and the upper part of the spray tank is provided with an annular spray pipe, which is provided with a plurality of inclined spray pipes circumferentially aligned with the cylinder body.

[0006] Furthermore, the transmission mechanism includes a movable plate with several rollers, a first cylinder fixed to the movable plate, and a screw and nut mechanism disposed on the transmission frame for driving the movable plate to move. The transmission frame is provided with a sliding groove for the rollers to roll. There is a gap between the movable plate and the sliding groove. The output end of the first cylinder passes through the movable plate and is fixed to the movable frame.

[0007] Furthermore, the movable frame also includes several guide rods fixed to the lifting plate, and a sleeve slidably connected to the guide rods is fixed to the bottom of the movable plate, with the guide rods passing through the sleeve.

[0008] Furthermore, the movable frame also includes a cross-shaped limiting plate fixed to a plurality of the guide rods and a first bracket fixed to four support plates of the cross-shaped limiting plate, the top of the first bracket being fixed to the output end of the first cylinder.

[0009] Furthermore, a second cylinder is fixedly connected to the cross-shaped limiting plate, and a rubber block is fixedly connected to the output end of the second cylinder that passes through the cross-shaped limiting plate.

[0010] Furthermore, several limiting bosses are fixed to the edge of the slot, and the top of the limiting bosses near the side wall of the slot is chamfered.

[0011] Furthermore, a transition plate is fixedly connected between the spray tank and the drying tank, and a third cylinder is fixedly connected to the bottom of the drying tank via a support plate. The output end of the third cylinder is fixedly connected to a drying plate via a second bracket. During the process of the cylinder body being transferred from the spray tank to the drying tank, the drying plate, the transition plate, and the lifting plate are on the same plane and abut against each other.

[0012] Furthermore, the transfer frame is equipped with a robotic arm for transferring the cylinder from the lifting plate to the drying plate.

[0013] Furthermore, the lifting plate and the drying plate have the same structure. When the drying plate, the transition plate and the lifting plate abut against each other, the drying plate and the lifting plate are symmetrical about the transition plate. The lifting plate is provided with a plurality of through slots, and the extension direction of the plurality of through slots near the transition plate is consistent with the transfer direction of the cylinder.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: When the cylinder needs to be cleaned, it is only necessary to place the cylinder upside down on the lifting plate and enter the ultrasonic cleaning tank, spray tank and drying tank in sequence; the dirt on the surface of the cylinder, the impurities in the spray dead corners, large debris and oil stains are pre-cleaned in the ultrasonic cleaning tank; and deep cleaning is carried out in the spray tank; therefore, this utility model effectively removes the impurities in the spray dead corners and the oil stains on the surface of the cylinder, thereby improving the cleaning quality of the cylinder. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a cross-sectional view of the present invention;

[0018] Figure 3 This is a partially enlarged schematic diagram of the present invention.

[0019] The components are as follows: 1. Transmission frame; 2. Screw and nut mechanism; 3. Moving plate; 4. First cylinder; 5. Sleeve; 6. Guide rod; 7. Cleaning tank; 8. Lifting plate; 9. Robotic arm; 10. Slide groove; 11. Roller; 12. Cylinder body; 13. First support; 14. Second cylinder; 15. Cross-shaped limiting plate; 16. Rubber block; 17. Ultrasonic cleaning tank; 18. Spray tank; 19. Spray gun; 20. Annular spray pipe; 21. Third cylinder; 22. Drying tank; 23. Second support; 24. Transition plate; 25. Groove; 26. Chamfer; 27. Limiting boss; 28. Through groove; 29. ​​Drying plate. Detailed Implementation

[0020] To further illustrate the technical means and effects of the present invention in achieving its intended purpose, the following detailed description of the specific implementation methods, structures, features, and effects of the present invention, in conjunction with the accompanying drawings and preferred embodiments, is provided below.

[0021] Example: Please refer to Figure 1-3A transmission-type engine cylinder block production and cleaning equipment includes a transmission frame 1, a transmission mechanism mounted on the transmission frame 1, a lifting assembly mounted on the output end of the transmission mechanism, a movable frame fixed to the output end of the lifting assembly, and a cleaning tank 7 located below the transmission mechanism. The cleaning tank 7 is provided with an ultrasonic cleaning tank 17, a spray tank 18, and a drying tank 22 sequentially along the transmission direction of the transmission mechanism. The lifting plate 8 of the movable frame has slots 25. When cleaning the cylinder block 12 is required, the cylinder block 12 is simply placed upside down on the lifting plate 8, with all the holes to be cleaned on the cylinder block 12 located in the slots 25. The cylinder block 12 then sequentially enters the ultrasonic cleaning tank 17, the spray tank 18, and the drying tank 22 under the action of the lifting assembly and the transmission mechanism. The ultrasonic cleaning tank 17 cleans the dirt and grime on the surface of the cylinder block 12, while the spray tank 18... The impurities, large debris, and oil stains in the dead corners are pre-cleaned; then, deep cleaning is carried out in the spray tank 18, in which several spray guns 19 are provided at the bottom of the spray tank 18, and the spray guns 19 are aligned with several holes to be cleaned. The spray guns 19 use high-pressure water flow to deeply clean the holes to be cleaned in the cylinder 12; after cleaning, it will enter the drying tank 22 for drying. Therefore, this utility model effectively removes impurities in the spray dead corners and oil stains on the surface of the cylinder 12 by combining the ultrasonic cleaning tank 17, the spray tank 18 and the drying tank 22, thereby improving the cleaning quality of the cylinder 12; in addition, the upper part of the spray tank 18 is provided with an annular spray pipe 20, and the annular spray pipe 20 is provided with several inclined spray pipes in the circumferential direction. The inclined spray pipes are aligned with the cylinder 12, thereby achieving cleaning of the top outer surface of the cylinder 12.

[0022] In this embodiment, the transmission mechanism includes a movable plate 3 with several rollers 11, a first cylinder 4 fixed to the movable plate 3, and a screw and nut mechanism 2 mounted on the transmission frame 1 for driving the movable plate 3 to move. The transmission frame 1 is provided with a sliding groove 10 for the rollers 11 to roll. There is a gap between the movable plate 3 and the sliding groove 10. The output end of the first cylinder 4 passes through the movable plate 3 and is fixed to the movable frame, thereby enabling the movable plate 3 to move sequentially above the ultrasonic cleaning tank 17, the spray tank 18, and the drying tank 22. The design of the rollers 11 is beneficial to improving the support strength of the movable plate 3.

[0023] In addition, the movable frame also includes several guide rods 6 fixed to the lifting plate 8. A sleeve 5, slidably connected to the guide rods 6, is fixed to the bottom of the movable plate 3. The guide rods 6 pass through the sleeve 5, thus ensuring the stability of the lifting plate 8's movement. The movable frame also includes a cross-shaped limiting plate 15 fixed to the several guide rods 6 and a first bracket 13 fixed to four support plates of the cross-shaped limiting plate 15. The top of the first bracket 13 is fixed to the output end of the first cylinder 4. Therefore, when the movable plate 3 moves above the ultrasonic cleaning tank 17 or the spray tank 18, the first cylinder 4 is activated, and the first bracket 13... 3. The cylinder body 12 will move downward, thereby moving the cross-shaped limiting plate 15 downward, and then moving the lifting plate 8 downward, so that the cylinder body 12 moves into the ultrasonic cleaning tank 17, the spray tank 18, or the drying tank 22. In addition, a second cylinder 14 is fixedly connected to the cross-shaped limiting plate 15, and a rubber block 16 is fixedly connected to the output end of the second cylinder 14 that passes through the cross-shaped limiting plate 15. When the cylinder body 12 enters the spray tank 18, the second cylinder 14 is activated, and the rubber block 16 moves downward, thereby pressing the cylinder body 12 tightly onto the lifting plate 8 to prevent the cylinder body 12 from moving when the spray gun 19 performs high-pressure spraying.

[0024] In this embodiment, several limiting bosses 27 are fixedly connected to the edge of the slot 25. The top of the limiting bosses 27 near the side wall of the slot 25 is provided with a chamfer 26 to facilitate the rapid positioning of the cylinder 12. A transition plate 24 is fixedly connected between the spray tank 18 and the drying tank 22. A third cylinder 21 is fixedly connected to the bottom of the drying tank 22 through a support plate. The output end of the third cylinder 21 is fixedly connected to a drying plate 29 through a second bracket 23. During the process of the cylinder 12 being transferred from the spray tank 18 to the drying tank 22, the drying plate 29, the transition plate 24, and the lifting plate 8 are located on the same plane and abut against each other. The transfer frame 1 is provided with a... The robotic arm 9 transfers the cylinder 12 from the lifting plate 8 to the drying plate 29, thereby transferring the cylinder 12 between the spray tank 18 and the drying tank 22. After spraying is completed, the lifting plate 8 is raised to the same height as the drying plate 29 and the transition plate 24. Then the robotic arm 9 is activated to transfer the cylinder 12 from the lifting plate 8 to the drying plate 29. After the robotic arm 9 is reset, the output end of the third cylinder 21 moves down, thereby transferring the cylinder 12 from the spray tank 18 to the drying tank 22 for drying. The drying tank 22 can use common hot air drying, which will not be described in detail here.

[0025] Furthermore, the lifting plate 8 and the drying plate 29 have the same structure. When the drying plate 29, the transition plate 24, and the lifting plate 8 abut against each other, the drying plate 29 and the lifting plate 8 are symmetrical about the transition plate 24. The lifting plate 8 is provided with several through grooves 28 to prevent the cleaning fluid inside the lifting plate 8 from being squeezed out when it enters the ultrasonic cleaning tank 17. The extension direction of the several through grooves 28 near the transition plate 24 is consistent with the transfer direction of the cylinder 12, ensuring that the cylinder 12 can be smoothly transferred from the lifting plate 8 to the drying plate 29. Then, the lifting plate 8 moves above the ultrasonic cleaning tank 17 under the action of the screw nut mechanism 2. At this time, the next cylinder 12 can be cleaned while the previous cylinder 12 is dried. When the previous cylinder 12 is dried, the next cylinder 12 is also cleaned. This enables the equipment to continuously dry several cylinders 12, improving the drying efficiency of a batch of cylinders 12. The placement of the cylinder 12 into the lifting plate 8 and the removal of the cylinder 12 from the drying plate 29 after drying can both be achieved by a combination of a robotic arm and a conveyor belt.

[0026] Working principle: When cleaning the cylinder 12 is required, simply invert the cylinder 12 onto the lifting plate 8, ensuring that all the holes to be cleaned in the cylinder 12 are located in the slot 25. Then, the first cylinder 4 is activated, and the cylinder 12 moves downward and enters the ultrasonic cleaning tank 17 for pre-cleaning. After pre-cleaning, the first cylinder 4 is reset, and then the screw nut mechanism 2 is activated, moving the cylinder 12 above the spray tank 18. The first cylinder 4 is then activated again, moving the cylinder 12 into the spray tank 18 for deep cleaning. After deep cleaning is completed, the first cylinder 4 is reset. The system moves cylinder 12 back above spray tank 18 and raises lifting plate 8 to the same height as drying plate 29 and transition plate 24. Then, robotic arm 9 is activated to transfer cylinder 12 from lifting plate 8 to drying plate 29. After robotic arm 9 is reset, third cylinder 21 is activated, and cylinder 12 is lowered into drying tank 22 for drying. Therefore, this utility model effectively removes impurities in spray dead corners and oil stains on the surface of cylinder 12 by combining ultrasonic cleaning tank 17, spray tank 18 and drying tank 22, thereby improving the cleaning quality of cylinder 12.

[0027] It should be noted that when a component is said to be "fixed to" another component, it can be directly attached to the other component or there may be an intervening component. When a component is said to be "connected to" another component, it can be directly connected to the other component or there may be an intervening component. The terms "upper," "lower," "left," "right," "front," "back," and similar expressions used in this document are for illustrative purposes only.

[0028] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.

Claims

1. A transmission-type engine cylinder block production and cleaning equipment, characterized in that: The system includes a transmission frame (1), a transmission mechanism mounted on the transmission frame (1), a lifting assembly mounted on the output end of the transmission mechanism, a movable frame fixed to the output end of the lifting assembly, and a cleaning tank (7) located below the transmission mechanism. The cleaning tank (7) is provided with an ultrasonic cleaning tank (17), a spray tank (18), and a drying tank (22) in sequence along the transmission direction of the transmission mechanism. The lifting plate (8) of the movable frame is provided with a slot (25), and the cylinder (12) is placed upside down on the lifting plate (8), with several holes of the cylinder (12) to be cleaned located in the slot (25). In the process, the cylinder (12) enters the ultrasonic cleaning tank (17), the spray tank (18), and the drying tank (22) sequentially under the action of the lifting assembly and the transmission mechanism. The bottom of the spray tank (18) is provided with a plurality of spray guns (19), which are aligned with a plurality of holes to be cleaned. The upper part of the spray tank (18) is provided with an annular spray pipe (20), which is circumferentially provided with a plurality of inclined spray pipes, which are aligned with the cylinder (12). The transmission mechanism includes a moving plate (3) provided with a plurality of rollers (11). The moving plate (3) is fixed to a first cylinder (4) and a screw and nut mechanism (2) is provided on the transmission frame (1) for driving the moving plate (3) to move. The transmission frame (1) is provided with a groove (10) for the roller (11) to roll. There is a gap between the moving plate (3) and the groove (10). The output end of the first cylinder (4) passes through the moving plate (3) and is fixed to the moving frame. The moving frame also includes several guide rods (6) fixed to the lifting plate (8). The bottom of the moving plate (3) A sleeve (5) is fixedly connected to the guide rod (6) and slidably connected to it. The guide rod (6) passes through the sleeve (5). The movable frame also includes a cross-shaped limiting plate (15) fixedly connected to a plurality of the guide rods (6) and a first bracket (13) fixedly connected to four support plates of the cross-shaped limiting plate (15). The top of the first bracket (13) is fixedly connected to the output end of the first cylinder (4). A second cylinder (14) is fixedly connected to the cross-shaped limiting plate (15). A rubber block (16) is fixedly connected to the output end of the second cylinder (14) that passes through the cross-shaped limiting plate (15).

2. The transmission-type engine cylinder block production and cleaning equipment according to claim 1, characterized in that: A plurality of limiting bosses (27) are fixedly connected to the edge of the slot (25), and the limiting bosses (27) have a chamfer (26) near the top of the side wall of the slot (25).

3. The transmission-type engine cylinder block production and cleaning equipment according to claim 1, characterized in that: A transition plate (24) is fixed between the spray tank (18) and the drying tank (22). A third cylinder (21) is fixed to the bottom of the drying tank (22) via a support plate. A drying plate (29) is fixed to the output end of the third cylinder (21) via a second bracket (23). During the process of the cylinder (12) being transferred from the spray tank (18) to the drying tank (22), the drying plate (29), the transition plate (24), and the lifting plate (8) are located on the same plane and abut against each other.

4. The transmission-type engine cylinder block production and cleaning equipment according to claim 3, characterized in that: The transfer frame (1) is equipped with a robotic arm (9) for transferring the cylinder (12) from the lifting plate (8) to the drying plate (29).

5. The transmission-type engine cylinder block production and cleaning equipment according to claim 3, characterized in that: The lifting plate (8) and the drying plate (29) have the same structure. When the drying plate (29), the transition plate (24) and the lifting plate (8) abut against each other, the drying plate (29) and the lifting plate (8) are symmetrical about the transition plate (24). The lifting plate (8) is provided with a plurality of through grooves (28). The extension direction of the plurality of through grooves (28) near the transition plate (24) is consistent with the transfer direction of the cylinder (12).

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