Pipelined laser cleaning machine
Patent Information
- Application Number
- CN202522310938.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-31
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-10-31
AI Technical Summary
[0003]现有技术中,这两道工序通常是分离进行的,即水冷板先在专门的清洗设备上完成清洗,再转运至刻码设备进行刻码,这种方式存在以下缺陷:1.工序分离导致生产效率低,增加了中间转运时间和成本;2.转运过程中,清洗后的水冷板表面易再次沾染灰尘,造成二次污染;3.两次定位存在累计误差,影响刻码精度和位置一致性;4.无法根据水冷板表面实际状态动态调整清洗和刻码参数,适应性差
本实用新型通过将工件放置流水线皮带上,并通过旋转机械手固定,流水线皮带将工件输送到达清洗位置,工业相机开始扫码,清洗的激光器按照设定路径开始清洗两侧,清洗完成后旋转机械手翻转下一面,流水线皮带进行输送,工件到达激光刻码区域后,刻码的激光器开始刻码,精准控制平面度,满足高端应用精度需求,提升整形效率,适配规模化生产节奏,保护工件结构完整性,提高良品率。
Smart Images

Figure CN224794183U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of laser cleaning equipment technology, specifically relating to a production line laser cleaning machine. Background Technology
[0002] Water-cooled plates, as high-efficiency heat dissipation components, are widely used in new energy vehicles, data centers, industrial control, and other fields. The production process of water-cooled plates typically involves two key steps: surface cleaning and information marking. The cleaning process removes residual oil, oxide layers, and impurities from the production process, ensuring its heat dissipation performance and the quality of subsequent processing. The marking process marks information such as product model, serial number, and production date for easy traceability management.
[0003] In existing technologies, these two processes are usually performed separately. The water-cooled plate is first cleaned on specialized cleaning equipment and then transferred to marking equipment for marking. This method has the following drawbacks: 1. Separation of processes leads to low production efficiency and increases intermediate transfer time and costs; 2. During the transfer process, the surface of the cleaned water-cooled plate is easily re-contaminated with dust, causing secondary pollution; 3. Cumulative errors exist between the two positioning operations, affecting marking accuracy and positional consistency; 4. It is impossible to dynamically adjust the cleaning and marking parameters according to the actual condition of the water-cooled plate surface, resulting in poor adaptability.
[0004] Therefore, a laser cleaning production line machine was designed to solve the above problems. Utility Model Content
[0005] To address the problems mentioned in the background section, this utility model provides a automated laser cleaning machine with the following features: 1. Precise control of flatness to meet the precision requirements of high-end applications, improved forming efficiency, adaptability to large-scale production pace, and protection of workpiece structural integrity.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a laser cleaning machine for assembly lines, comprising a frame, three sets of X-axis lead screw modules mounted on the worktable of the frame, Z-axis lead screw modules mounted on both sides of the upper slide of the X-axis lead screw modules, a laser mounted on the side slide of the Z-axis lead screw module, an industrial camera mounted in the middle of the upper slide of the X-axis lead screw module, an assembly line belt mounted at the upper end of the frame and below the X-axis lead screw modules, an industrial control computer mounted inside the frame, an industrial control computer screen mounted on the side of the frame via a support frame, exhaust ducts provided on both sides of the upper end of the frame, transverse lead screw modules mounted on both sides of the upper end of the frame, a dust suction hood mounted on the upper slide of the transverse lead screw module, a dustproof duct connected to the side of the dust suction hood, a dust removal duct connected between the dustproof duct and the exhaust duct, and a rotating manipulator mounted on the side of the upper slide of the transverse lead screw module.
[0007] Preferably, a central pipe is provided at the middle of the upper end of the exhaust duct, and a dust removal duct is connected between the exhaust duct and the central pipe.
[0008] Preferably, a wind speed meter is mounted on the side of the laser.
[0009] Preferably, the horizontal lead screw module, industrial computer screen, production line belt, industrial camera, laser, anemometer, X-axis lead screw module, Z-axis lead screw module and rotary manipulator are all electrically connected to the industrial computer.
[0010] Compared with the prior art, the beneficial effects of this utility model are: This invention places the workpiece on a conveyor belt and secures it with a rotating robotic arm. The conveyor belt transports the workpiece to the cleaning position, where an industrial camera begins scanning. A cleaning laser then cleans both sides according to a set path. After cleaning, the rotating robotic arm flips the workpiece over to the next side, and the conveyor belt continues transporting it. Once the workpiece reaches the laser marking area, the marking laser begins marking, precisely controlling flatness to meet the precision requirements of high-end applications, improving shaping efficiency, adapting to large-scale production rhythms, protecting the structural integrity of the workpiece, and increasing the yield rate. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the laser moving structure of this utility model; In the diagram: 1. Exhaust duct; 2. Frame; 3. Dustproof duct; 4. Horizontal lead screw module; 5. Industrial computer screen; 6. Industrial computer; 7. Industrial camera; 8. Production line belt; 9. Laser; 10. Anemometer; 11. Central duct; 12. X-axis lead screw module; 13. Z-axis lead screw module; 14. Dust collection hood; 15. Rotary robot. Detailed Implementation
[0012] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0013] Please see Figure 1-2This utility model provides the following technical solution: a laser cleaning machine for assembly lines, including a frame 2. Three sets of X-axis lead screw modules 12 are mounted on the worktable of the frame 2. Z-axis lead screw modules 13 are mounted on both sides of the upper slide of the X-axis lead screw modules 12. A laser 9 is mounted on the side slide of the Z-axis lead screw modules 13. An industrial camera 7 is mounted in the middle of the upper slide of the X-axis lead screw modules 12. An assembly line belt 8 is mounted at the upper end of the frame 2, below the X-axis lead screw modules 12. An industrial control computer 6 is installed inside the frame 2. The industrial control computer screen 5 is installed on the side of the frame 2 via a support frame. The upper two sides of the frame 2 are provided with exhaust ducts 1. The upper two sides of the frame 2 are provided with transverse screw modules 4. The upper slide of the transverse screw module 4 is provided with a dust suction hood 14. The side of the dust suction hood 14 is connected to a dustproof pipe 3. The dustproof pipe 3 is connected to the exhaust duct 1 with a dust removal pipe. The upper slide of the transverse screw module 4 is provided with a rotary robot arm 15.
[0014] Specifically, a central duct 11 is provided at the middle of the upper end of the exhaust duct 1, and a dust removal duct is connected between the exhaust duct 1 and the central duct 11.
[0015] By adopting the above technical solution, the dust suction hood 14 sucks up dust and debris, and discharges them through the dustproof pipe 3, the exhaust pipe 1 and the central pipe 11.
[0016] Specifically, an anemometer 10 is mounted on the side of the laser 9.
[0017] By adopting the above technical solution, wind speed detection can be conveniently performed.
[0018] Specifically, the horizontal lead screw module 4, the industrial computer screen 5, the industrial camera 7, the production line belt 8, the laser 9, the anemometer 10, the X-axis lead screw module 12, the Z-axis lead screw module 13, and the rotary manipulator 15 are all electrically connected to the industrial computer 6.
[0019] By adopting the above technical solutions, the horizontal lead screw module 4, industrial control computer screen 5, industrial camera 7, production line belt 8, laser 9, anemometer 10, X-axis lead screw module 12, Z-axis lead screw module 13 and rotary robot 15 are guaranteed to work stably.
[0020] The working principle and usage process of this utility model are as follows: When using this utility model, the user places the workpiece on the conveyor belt 8 and fixes it with the rotating robot 15. The conveyor belt 8 transports the workpiece to the cleaning position. The industrial camera 7 starts scanning the code, and the cleaning laser 9 starts cleaning both sides according to the set path. The dust suction hood 14 sucks up the dust and debris, which is discharged through the dustproof pipe 3, the exhaust pipe 1, and the centralized pipe 11. After cleaning, the rotating robot 15 flips the workpiece to the next side, and the conveyor belt 8 transports it. After the workpiece reaches the laser marking area, the marking laser 9 starts marking. After marking is completed, the marked workpiece is transported away by the conveyor belt 8, and the next workpiece enters the laser cleaning position for cleaning. After each station is completed, the workpiece moves to the next station.
[0021] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A laser cleaning machine for production lines, comprising a frame (2), characterized in that: The workbench of the frame (2) is equipped with three sets of X-axis lead screw modules (12). Z-axis lead screw modules (13) are installed on both sides of the upper slide of the X-axis lead screw module (12). A laser (9) is installed on the side slide of the Z-axis lead screw module (13). An industrial camera (7) is installed in the middle of the upper slide of the X-axis lead screw module (12). A conveyor belt (8) is installed at the upper end of the frame (2) and below the X-axis lead screw module (12). An industrial control computer (6) is installed inside the frame (2). An industrial control computer screen (5) is installed on the side of the frame (2) via a support frame. Exhaust pipes (1) are provided on both sides of the upper end of the frame (2). A horizontal screw module (4) is installed on both sides of the upper end of the frame (2). A dust hood (14) is installed on the upper slide of the horizontal screw module (4). A dustproof pipe (3) is connected to the side of the dust hood (14). A dust removal pipe is connected between the dustproof pipe (3) and the exhaust pipe (1). A rotary manipulator (15) is installed on the side of the upper slide of the horizontal screw module (4).
2. The automated laser cleaning machine according to claim 1, characterized in that: A central pipe (11) is provided at the middle of the upper end of the exhaust pipe (1), and a dust removal pipe is connected between the exhaust pipe (1) and the central pipe (11).
3. The automated laser cleaning machine according to claim 1, characterized in that: An anemometer (10) is mounted on the side of the laser (9).
4. The automated laser cleaning machine according to claim 3, characterized in that: The horizontal lead screw module (4), industrial computer screen (5), industrial camera (7), production line belt (8), laser (9), anemometer (10), X-axis lead screw module (12), Z-axis lead screw module (13) and rotary manipulator (15) are all electrically connected to the industrial computer (6).