A new rolling mill applied to a continuous melting, continuous casting and continuous rolling production line for anode plate production
Patent Information
- Application Number
- CN202521853787.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-29
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-08-29
AI Technical Summary
[0005]本实用新型提供一种应用于阳极板生产的连熔连铸连轧生产线新增轧机,旨在解决一旦轴承脱落,设备即刻陷入无法正常运转的困境,生产流程被迫中断的问题
可利用螺杆的旋转同时控制第二轧辊和调节板的位置,使其能够对不同厚度的阳极板进行加工,且在遮板的效果下,能够将第一轧辊和第二轧辊的前后进行遮挡,在设备不使用时起到防尘作用,在液压缸效果下,可对设备整体的高度进行调节,使其能够与生产线的高度相适配。
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Figure CN224794259U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of anode plate production technology, and in particular relates to a new rolling mill for a continuous melting, casting and rolling production line for anode plate production. Background Technology
[0002] Anode plates are the core component of electrostatic precipitators, primarily used for dust collection and gas purification. They employ a C-shaped or Z-shaped structural design. The C480 anode plate, in particular, achieves uniform distribution of vibration acceleration through a single-point eccentric suspension structure, resulting in significant dust removal efficiency and strong resistance to deformation. This also reduces the floor space by 20% and saves steel. In the CNC stamping production line of the anode plate factory, the leveling machine is a key piece of equipment ensuring product quality. Currently, the leveling machine uses 40mm diameter needle roller bearings.
[0003] However, due to the complex and uneven stress conditions during the plate leveling process, the needle roller bearing frequently detaches. Once the bearing detaches, the equipment immediately becomes unable to operate normally, and the production process is forced to stop. According to statistics, each time the equipment is shut down for maintenance due to bearing detachment, not only does it require a lot of time to repair and replace the bearing, but the frequent replacement of the bearing also significantly increases the equipment maintenance cost, seriously restricts production efficiency, and brings significant economic losses to the company.
[0004] Therefore, it is necessary to design a new rolling mill for a continuous melting, casting and rolling production line for anode plate production. Utility Model Content
[0005] This utility model provides a new rolling mill for a continuous melting, casting and rolling production line for anode plate production, which aims to solve the problem that once the bearing falls off, the equipment will immediately fall into a predicament of being unable to operate normally, and the production process will be forced to stop.
[0006] This utility model is implemented as follows: a new rolling mill for a continuous melting, casting and rolling production line for anode plate production includes: a base; a hydraulic cylinder fixedly connected to the top of the base; a side plate fixedly connected to the output end of the hydraulic cylinder; a first rolling mill rotatably connected to the inner wall of the side plate; a first motor fixedly connected to the top of the side plate; a screw fixedly connected to the output end of the first motor; a transmission plate threadedly connected to the surface of the screw; two sets of connecting blocks fixedly connected to the bottom of the transmission plate and slidably connected to the side plate; a second motor fixedly connected to one side of the connecting blocks; a connecting shaft fixedly connected to the output end of the second motor; and a second rolling mill fixedly connected to one end of the connecting shaft. The auxiliary components installed on the top and surface of the side plate serve as protective and adjustment mechanisms, enhancing the overall practicality of the rolling mill.
[0007] Preferably, the auxiliary components include: a base plate fixedly connected to the surface of the side plate, a vertical plate fixedly connected to the top of the base plate, an adjusting plate slidably connected to the surface of the vertical plate, a connecting plate fixedly connected to the top of the adjusting plate and fixedly connected to the connecting block, a cover plate slidably connected to the top of the side plate, springs fixedly connected to both sides of the cover plate, a slot fixedly connected to the surface of the cover plate, a lead screw threadedly connected to the surface of the side plate, a locking block rotatably connected to one end of the lead screw, and a limiting rod fixedly connected to the surface of the locking block and slidably connected to the side plate.
[0008] Preferably, the first roll and the second roll are arranged parallel to each other, and the first roll and the second roll rotate in opposite directions.
[0009] Preferably, the side plate is slidably connected to both sides of the base, and the side plate forms a lifting structure through a hydraulic cylinder.
[0010] Preferably, the side plate is provided with a vertical sliding groove that matches the size of the connecting block, and the connecting block forms a lifting structure through a transmission plate.
[0011] Preferably, the top of the base plate is flush with the first roll, and the base plate and the adjusting plate are parallel to each other.
[0012] Preferably, the baffle is provided in two parallel sets, and the baffle slides downward by a spring.
[0013] Preferably, the slot is located on the movement trajectory of the card block, and the cover is fixed by the card block.
[0014] Compared with related technologies, the new rolling mill in the continuous melting, casting and rolling production line for anode plate production provided by this utility model has the following beneficial effects: The position of the second roller and the adjusting plate can be controlled simultaneously by the rotation of the screw, enabling it to process anode plates of different thicknesses. The shielding plate can also block the front and rear of the first and second rollers, providing dust protection when the equipment is not in use. The hydraulic cylinder can adjust the overall height of the equipment to match the height of the production line. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a three-dimensional structural schematic diagram of the present invention; Figure 3 This is a schematic diagram of the card block position structure of this utility model; Figure 4 This is a schematic diagram of the connecting plate structure of this utility model; Figure 5This is a schematic diagram of the connecting block structure of this utility model.
[0016] In the diagram: 1. Base; 2. Hydraulic cylinder; 3. Side plate; 4. First roll; 5. First motor; 6. Screw; 7. Transmission plate; 8. Connecting block; 9. Second motor; 10. Auxiliary components; 1001. Base plate; 1002. Vertical plate; 1003. Adjusting plate; 1004. Connecting plate; 1005. Cover plate; 1006. Spring; 1007. Slot; 1008. Lead screw; 1009. Locking block; 1010. Limiting rod; 11. Second roll; 12. Connecting shaft. Detailed Implementation
[0017] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing drawings of this application are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings of this application are used to distinguish different objects, not to describe a particular order.
[0018] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments. Example
[0019] A preferred embodiment of the new rolling mill in the continuous melting, casting and rolling production line for anode plate production provided by this utility model is, for example... Figures 1-5 The following describes a new rolling mill for a continuous melting, casting, and rolling production line used in anode plate production: a base 1; a hydraulic cylinder 2 fixedly connected to the top of the base 1; a side plate 3 fixedly connected to the output end of the hydraulic cylinder 2; a first roll 4 rotatably connected to the inner wall of the side plate 3; a first motor 5 fixedly connected to the top of the side plate 3; a screw 6 fixedly connected to the output end of the first motor 5; a transmission plate 7 threadedly connected to the surface of the screw 6; two sets of connecting blocks 8 fixedly connected to the bottom of the transmission plate 7 and slidably connected to the side plate 3; a second motor 9 fixedly connected to one side of the connecting blocks 8; a connecting shaft 12 fixedly connected to the output end of the second motor 9; a second roll 11 fixedly connected to one end of the connecting shaft 12; and auxiliary components 10 disposed on the top and surface of the side plate 3, which provide protection and adjustment, enhancing the overall practicality of the rolling mill.
[0020] In this embodiment, the device is first moved to the production line, and then the hydraulic cylinder 2 is opened to adjust the height of the side plate 3 to match the height of other rolling mills. When the anode plate is transferred from other rolling mills, it will enter the gap between the bottom plate 1001 and the adjusting plate 1003 to improve the stability during transfer. Then it will enter the gap between the first roll 4 and the second roll 11 for processing. When it is necessary to adjust the gap between the first roll 4 and the second roll 11, the first motor 5 can be turned on to control the screw 6 to rotate. At this time, the transmission plate 7 will drive the connecting block 8 to move upward along the side plate 3, thereby driving the second roll 11 to rise and achieve the height adjustment effect.
[0021] In a further preferred embodiment of this utility model, the auxiliary component 10 includes: a base plate 1001 fixedly connected to the surface of the side plate 3; a vertical plate 1002 fixedly connected to the top of the base plate 1001; an adjusting plate 1003 slidably connected to the surface of the vertical plate 1002; a connecting plate 1004 fixedly connected to the top of the adjusting plate 1003 and fixedly connected to the connecting block 8; a cover plate 1005 slidably connected to the top of the side plate 3; springs 1006 fixedly connected to both sides of the cover plate 1005; a slot 1007 fixedly connected to the surface of the cover plate 1005; a lead screw 1008 threadedly connected to the surface of the side plate 3; a locking block 1009 rotatably connected to one end of the lead screw 1008; and a limiting rod 1010 fixedly connected to the surface of the locking block 1009 and slidably connected to the side plate 3.
[0022] In this embodiment, when the connecting block 8 adjusts the height of the second roller 11, it can simultaneously drive the connecting plate 1004 to move. The connecting plate 1004 then drives the adjusting plate 1003 to slide horizontally upward along the vertical plate 1002, thereby adjusting the gap between the adjusting plate 1003 and the bottom plate 1001, so that anode plates of different thicknesses can pass through. It is synchronized with the adjustment of the second roller 11. When not in use, the screw 1008 can be rotated to control the locking block 1009 to move away from the locking groove 1007. After the locking block 1009 moves out of the locking groove 1007, the spring 1006 will pull down the cover plate 1005, so that it descends to cover both sides of the first roller 4 and the second roller 11 to prevent dust from falling on them.
[0023] In a further preferred embodiment of the present invention, the first roll 4 and the second roll 11 are arranged parallel to each other, and the first roll 4 and the second roll 11 rotate in opposite directions.
[0024] In this embodiment, when the first roller 4 and the second roller 11 rotate in opposite directions, the anode plate will form a conveying structure. The first motor 5 can be turned on to control the screw 6 to rotate. At this time, the transmission plate 7 drives the connecting block 8 to move upward along the side plate 3, thereby driving the second roller 11 to rise, achieving a height adjustment effect, which facilitates the passage of anode plates of different thicknesses.
[0025] In a further preferred embodiment of this utility model, the side plate 3 is slidably connected to both sides of the base 1, and the side plate 3 forms a lifting structure through the hydraulic cylinder 2.
[0026] In this embodiment, the device is first moved to the production line, and then the hydraulic cylinder 2 is opened to adjust the height of the side plate 3 so that it is compatible with the height of other rolling mills.
[0027] In a further preferred embodiment of the present invention, the side plate 3 is provided with a vertical sliding groove that matches the size of the connecting block 8, and the connecting block 8 forms a lifting structure through the transmission plate 7.
[0028] In this embodiment, the first motor 5 can be turned on to control the screw 6 to rotate. At this time, the transmission plate 7 drives the connecting block 8 to move upward along the side plate 3, thereby driving the second roller 11 to rise and achieve the height adjustment effect.
[0029] In a further preferred embodiment of the present invention, the top of the base plate 1001 is flush with the first roller 4, and the base plate 1001 and the adjusting plate 1003 are parallel to each other.
[0030] In this embodiment, the base plate 1001 is flush with the first roll 4, which facilitates the transfer of the anode plate to the gap between the first roll 4 and the second roll 11 for processing.
[0031] In a further preferred embodiment of the present invention, the cover plate 1005 is provided with two sets of parallel components, and the cover plate 1005 slides downward by means of the spring 1006.
[0032] In this embodiment, the spring 1006 pulls the baffle 1005 downward, causing it to descend and block the sides of the first roller 4 and the second roller 11, preventing dust from falling onto them.
[0033] In a further preferred embodiment of the present invention, the card slot 1007 is located on the movement trajectory of the card block 1009, and the cover plate 1005 is fixed by the card block 1009.
[0034] In this embodiment, the rotatable lead screw 1008 controls the locking block 1009 to embed into the slot 1007, thereby fixing the opened cover 1005.
[0035] In summary, the rotation of screw 6 can simultaneously control the positions of the second roller 11 and the adjusting plate 1003, enabling it to process anode plates of different thicknesses. Furthermore, the shielding plate 1005 can shield the front and rear of the first roller 4 and the second roller 11, providing dust protection when the equipment is not in use. Additionally, the hydraulic cylinder 2 can adjust the overall height of the equipment to match the height of the production line.
[0036] It is worth noting that the circuits, electronic components, and modules involved in this utility model are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. The content protected by this utility model does not involve any improvement to the software and methods.
[0037] It should be understood that the disclosed apparatus can be implemented in other ways, given the several embodiments provided in this application. For example, the apparatus embodiments described above are merely illustrative; the division of units described above is only a logical functional division, and in actual implementation, there may be other division methods. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the coupling or communication connections shown or discussed may be through some interfaces; the indirect coupling or communication connections between devices or units may be telecommunications or other forms.
[0038] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.
Claims
1. A new rolling mill for a continuous melting, casting, and rolling production line used in anode plate production, characterized in that, include: Base (1); A hydraulic cylinder (2) is fixedly connected to the top of the base (1), a side plate (3) is fixedly connected to the output end of the hydraulic cylinder (2), a first roller (4) is rotatably connected to the inner wall of the side plate (3), a first motor (5) is fixedly connected to the top of the side plate (3), a screw (6) is fixedly connected to the output end of the first motor (5), a transmission plate (7) is threadedly connected to the surface of the screw (6), two sets of connecting blocks (8) are fixedly connected to the bottom of the transmission plate (7) and slidably connected to the side plate (3), a second motor (9) is fixedly connected to one side of the connecting block (8), a connecting shaft (12) is fixedly connected to the output end of the second motor (9), and a second roller (11) is fixedly connected to one end of the connecting shaft (12). The auxiliary components (10) provided on the top and surface of the side plate (3) can play a protective and adjustment role, enhancing the overall practicality of the rolling mill.
2. The newly added rolling mill in the continuous melting, casting, and rolling production line for anode plate production as described in claim 1, characterized in that, The auxiliary component (10) includes: a base plate (1001) fixedly connected to the surface of the side plate (3), a vertical plate (1002) fixedly connected to the top of the base plate (1001), an adjusting plate (1003) slidably connected to the surface of the vertical plate (1002), a connecting plate (1004) fixedly connected to the top of the adjusting plate (1003) and fixedly connected to the connecting block (8), a cover plate (1005) slidably connected to the top of the side plate (3), springs (1006) fixedly connected to both sides of the cover plate (1005), a slot (1007) fixedly connected to the surface of the cover plate (1005), a screw rod (1008) threadedly connected to the surface of the side plate (3), a locking block (1009) rotatably connected to one end of the screw rod (1008), and a limiting rod (1010) fixedly connected to the surface of the locking block (1009) and slidably connected to the side plate (3).
3. The newly added rolling mill in the continuous melting, casting, and rolling production line for anode plate production as described in claim 1, characterized in that, The first roll (4) and the second roll (11) are arranged parallel to each other, and the first roll (4) and the second roll (11) rotate in opposite directions.
4. The newly added rolling mill in the continuous melting, casting, and rolling production line for anode plate production as described in claim 1, characterized in that, The side plate (3) is slidably connected to both sides of the base (1), and the side plate (3) forms a lifting structure through the hydraulic cylinder (2).
5. The newly added rolling mill in the continuous melting, casting, and rolling production line for anode plate production as described in claim 1, characterized in that, The side plate (3) is provided with a vertical sliding groove that matches the size of the connecting block (8), and the connecting block (8) forms a lifting structure through the transmission plate (7).
6. The newly added rolling mill in the continuous melting, casting, and rolling production line for anode plate production as described in claim 2, characterized in that, The top of the base plate (1001) is flush with the first roll (4), and the base plate (1001) and the adjusting plate (1003) are parallel to each other.
7. The newly added rolling mill in the continuous melting, casting, and rolling production line for anode plate production as described in claim 2, characterized in that, The cover plate (1005) is provided in two parallel sets, and the cover plate (1005) slides downward by a spring (1006).
8. The newly added rolling mill in the continuous melting, casting, and rolling production line for anode plate production as described in claim 2, characterized in that, The slot (1007) is located on the movement trajectory of the block (1009), and the cover (1005) is fixed by the block (1009).