Finishing mill rolling line correction mechanism
Patent Information
- Application Number
- CN202522151746.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-11
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-10-11
AI Technical Summary
[0002]在精轧机轧制生产过程中,板材易因轧机侧压力不均衡、来料位置偏差、输送辊道精度波动等问题,出现边缘偏离预设轧制线的情况
[0009]本实用新型的有益效果是:该精轧机轧制线校正机构,使用时,通过激光位置传感器实时检测精轧板材的边缘位置并将检测数据输送到PLC控制器内,当检测数据超过标准值区间后,PLC控制器控制柔性校正机构对精轧板材的边缘位置进行调整,当需要将精轧板材的边缘位置向右移动时,打开第一电磁阀,第二电磁阀关闭,启动双向高压气泵向第一弹性膨胀气囊内充气,第一弹性膨胀气囊充气膨胀对转接架挤压,使得转接架带动聚氨酯滚轮向前移动,聚氨酯滚轮对精轧板材的边缘向右推动,同时,通过激光位置传感器实时检测位置,推动到位后,将第一弹性膨胀气囊排气,使得转接架和聚氨酯滚轮回位,同理,可以通过第二弹性膨胀气囊膨胀将精轧板材的边缘向左推动调整。综上所述,本实用新型对精轧板材的边缘位置实时检测校正方便,且第一、第二弹性膨胀气囊采用硅橡胶制成,配合聚氨酯滚轮推动板材边缘,柔性调整,避免传统刚性调整对板材造成的划伤、压痕等损伤。
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Figure CN224794274U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of finishing mill rolling line production technology, and in particular to a finishing mill rolling line correction mechanism. Background Technology
[0002] During the finishing mill rolling process, sheet metal is prone to edge deviation from the preset rolling line due to problems such as uneven mill side pressure, material inlet position deviation, and fluctuations in conveyor roller accuracy. Traditional finishing mill rolling line correction methods mostly use rigid adjustment structures such as lead screws and worm gears, which have significant limitations: rigid transmission is prone to causing scratches and indentations on the sheet metal edges, especially for thin sheets or sheets with high surface precision requirements, resulting in a high damage rate. Therefore, there is an urgent need to develop a finishing mill rolling line correction mechanism that can conveniently detect and correct the edge position of finishing mill sheet metal in real time, and whose first and second elastic expansion airbags are made of silicone rubber, working in conjunction with polyurethane rollers to push the sheet metal edge for flexible adjustment, avoiding the scratches and indentations caused by traditional rigid adjustments. This would overcome the shortcomings of current practical applications and meet current needs. Utility Model Content
[0003] The purpose of this invention is to provide a straightening mechanism for a finishing mill rolling line to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, the present invention adopts the following technical solution:
[0005] A straightening mechanism for a finishing mill rolling line includes a gantry, a flexible straightening mechanism, laser position sensors, and a PLC controller. The flexible straightening mechanism is mounted on the gantry. Two laser position sensors are fixed to the left and right sides of the gantry's interior, respectively. The flexible straightening mechanism includes: a first elastic expansion airbag, a first conduit, a first solenoid valve, a second elastic expansion airbag, a second conduit, a second solenoid valve, a transition frame, polyurethane rollers, a limit rod, a spring, a bidirectional high-pressure air pump, and a tee connector. The first elastic expansion airbag is fixed to the left side of the gantry's interior, the second elastic expansion airbag is fixed to the right side, and the bidirectional high-pressure air pump is fixed to the top of the gantry. A three-way connector is connected to the high-pressure air pump. The first elastic inflatable airbag is connected to the three-way connector through a first conduit. A first solenoid valve is installed on the first conduit. The second elastic inflatable airbag is connected to the three-way connector through a second conduit. A second solenoid valve is installed on the second conduit. Adapter frames are respectively provided on the front sides of the first and second elastic inflatable airbags. Multiple polyurethane rollers are rotatably connected to the front side of each adapter frame. Multiple limiting rods penetrating the gantry frame are fixed on the rear side of each adapter frame. The limiting rods slide in contact with the gantry frame. A spring is installed on the outer side of each limiting rod. One end of the spring is fixed to the limiting rod and the other end is fixed to the gantry frame.
[0006] Preferably, both the first and second elastic inflatable airbags are made of silicone rubber.
[0007] Preferably, a PLC controller is fixedly installed on the side of the gantry frame.
[0008] Preferably, the laser position sensor, the first solenoid valve, the second solenoid valve, and the bidirectional high-pressure air pump are all electrically connected to and controlled by the PLC controller.
[0009] The beneficial effects of this utility model are as follows: When in use, the finishing mill rolling line correction mechanism uses a laser position sensor to detect the edge position of the finished plate in real time and transmits the detection data to the PLC controller. When the detection data exceeds the standard value range, the PLC controller controls the flexible correction mechanism to adjust the edge position of the finished plate. When it is necessary to move the edge position of the finished plate to the right, the first solenoid valve is opened, the second solenoid valve is closed, and a bidirectional high-pressure air pump is started to inflate the first elastic expansion airbag. The inflated first elastic expansion airbag compresses the adapter frame, causing the adapter frame to drive the polyurethane roller forward. The polyurethane roller pushes the edge of the finished plate to the right. Simultaneously, the position is detected in real time by the laser position sensor. After pushing to the correct position, the first elastic expansion airbag is deflated, causing the adapter frame and polyurethane roller to return to their original positions. Similarly, the edge of the finished plate can be pushed to the left by the expansion of the second elastic expansion airbag. In summary, this utility model provides convenient real-time detection and correction of the edge position of precision rolled plates. Furthermore, the first and second elastic expansion airbags are made of silicone rubber and work with polyurethane rollers to push the edge of the plate for flexible adjustment, avoiding scratches, indentations, and other damage to the plate caused by traditional rigid adjustment. Attached Figure Description
[0010] Figure 1 This is a front structural diagram of the present invention.
[0011] Figure 2 This is a schematic diagram of the rear structure of this utility model.
[0012] Figure 3 This is a schematic diagram of the usage state of this utility model.
[0013] Figure 4 This is a partial structural schematic diagram of the present invention.
[0014] Legend:
[0015] 1. Gantry frame; 2. Flexible correction mechanism; 201. First elastic inflatable airbag; 202. First conduit; 203. First solenoid valve; 204. Second elastic inflatable airbag; 205. Second conduit; 206. Second solenoid valve; 207. Adapter frame; 208. Polyurethane roller; 209. Limiting rod; 210. Spring; 211. Bidirectional high-pressure air pump; 212. T-connector; 3. Laser position sensor; 4. PLC controller. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0017] Specific implementation examples are given below.
[0018] See Figures 1-4 In this embodiment of the utility model, the finishing mill rolling line correction mechanism includes a gantry frame 1, a flexible correction mechanism 2, a laser position sensor 3, and a PLC controller 4. The gantry frame 1 is fixed on the ground, and the finishing mill rolling line passes through the underside of the gantry frame 1. The flexible correction mechanism 2 is installed on the gantry frame 1. There are two laser position sensors 3, which are fixed on the left and right sides inside the gantry frame 1 respectively. The edge position of the finishing mill plate is detected by the two laser position sensors 3, and the flexible correction mechanism 2 is used to correct the edge position of the finishing mill plate.
[0019] The flexible correction mechanism 2 includes: a first elastic inflation airbag 201, a first conduit 202, a first solenoid valve 203, a second elastic inflation airbag 204, a second conduit 205, a second solenoid valve 206, an adapter frame 207, a polyurethane roller 208, a limiting rod 209, a spring 210, a bidirectional high-pressure air pump 211, and a three-way connector 212. The first elastic inflation airbag 201 is fixed inside the left side of the gantry frame 1, the second elastic inflation airbag 204 is fixed inside the right side of the gantry frame 1, and the bidirectional high-pressure air pump 211 is fixed to the top of the gantry frame 1. The bidirectional high-pressure air pump 211 can both inflate and deflate air. A three-way connector 212 is connected to the bidirectional high-pressure air pump 211. The first elastic inflatable airbag 201 is connected to the three-way connector 212 via a first conduit 202, on which a first solenoid valve 203 is installed. The second elastic inflatable airbag 204 is connected to the three-way connector 212 via a second conduit 205, on which a second solenoid valve 206 is installed. Adapters are respectively provided on the front sides of the first elastic inflatable airbag 201 and the second elastic inflatable airbag 204. Each adapter frame 207 has multiple polyurethane rollers 208 rotatably connected to its front side, and multiple limiting rods 209 penetrating the gantry frame 1 are fixed to the rear side of each adapter frame 207. The limiting rods 209 slide in contact with the gantry frame 1, and a spring 210 is installed on the outer side of each limiting rod 209. One end of the spring 210 is fixed to the limiting rod 209, and the other end is fixed to the gantry frame 1. When it is necessary to move the edge of the precision rolled plate to the right, the first solenoid valve 203 is opened, the second solenoid valve 206 is closed, and the bidirectional high-speed operation is activated. The air pump 211 inflates the first elastic expansion airbag 201. The inflated first elastic expansion airbag 201 compresses the adapter frame 207, causing the adapter frame 207 to drive the polyurethane roller 208 forward. The polyurethane roller 208 pushes the edge of the precision rolled plate to the right. At the same time, the position is detected in real time by the laser position sensor 3. After pushing to the correct position, the first elastic expansion airbag 201 is deflated, so that the adapter frame 207 and the polyurethane roller 208 return to their original positions. Similarly, the edge of the precision rolled plate can be pushed to the left by the expansion of the second elastic expansion airbag 204.
[0020] Both the first elastic inflatable airbag 201 and the second elastic inflatable airbag 204 are made of silicone rubber, giving them good elasticity.
[0021] A PLC controller 4 is fixedly installed on the side of the gantry frame 1. The laser position sensor 3, the first solenoid valve 203, the second solenoid valve 206, and the bidirectional high-pressure air pump 211 are all electrically connected to and controlled by the PLC controller 4. The standard value range of the edge position of the precision rolled plate is pre-input into the PLC controller 4. The laser position sensor 3 transmits the detection data to the PLC controller 4. When the detection data exceeds the standard value range, the PLC controller 4 controls the flexible correction mechanism 2 to adjust the edge position of the precision rolled plate.
[0022] Working Principle: During operation, the finishing mill line correction mechanism uses a laser position sensor 3 to detect the edge position of the finished plate in real time and transmits the data to a PLC controller 4. When the detected data exceeds the standard value range, the PLC controller 4 controls the flexible correction mechanism 2 to adjust the edge position of the finished plate. When the edge position of the finished plate needs to be moved to the right, the first solenoid valve 203 is opened, the second solenoid valve 206 is closed, and the bidirectional high-pressure air pump 211 is started to inflate the first elastic expansion airbag 201. The inflated first elastic expansion airbag 201 compresses the adapter frame 207, causing the adapter frame 207 to drive the polyurethane roller 208 forward. The polyurethane roller 208 pushes the edge of the finished plate to the right. Simultaneously, the laser position sensor 3 detects the position in real time. After pushing to the correct position, the first elastic expansion airbag 201 is deflated, causing the adapter frame 207 and the polyurethane roller 208 to return to their original positions. Similarly, the edge of the finished plate can be pushed to the left by the expansion of the second elastic expansion airbag 204.
[0023] Furthermore, it should be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0024] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A straightening mechanism for a finishing mill rolling line, characterized in that, The system includes a gantry (1), a flexible correction mechanism (2), a laser position sensor (3), and a PLC controller (4). The flexible correction mechanism (2) is mounted on the gantry (1). There are two laser position sensors (3), which are fixed on the left and right sides inside the gantry (1), respectively. The flexible correction mechanism (2) includes: a first elastic inflatable airbag (201), a first conduit (202), a first solenoid valve (203), a second elastic inflatable airbag (204), and a second conduit (205). The system includes a second solenoid valve (206), an adapter frame (207), a polyurethane roller (208), a limit rod (209), a spring (210), a bidirectional high-pressure air pump (211), and a three-way connector (212). The first elastic expansion airbag (201) is fixed to the left side inside the gantry frame (1), the second elastic expansion airbag (204) is fixed to the right side inside the gantry frame (1), the bidirectional high-pressure air pump (211) is fixed to the top of the gantry frame (1), and a three-way connector is connected to the bidirectional high-pressure air pump (211). Connector (212), the first elastic inflatable airbag (201) is connected to the three-way connector (212) through the first conduit (202), the first conduit (202) is equipped with a first solenoid valve (203), the second elastic inflatable airbag (204) is connected to the three-way connector (212) through the second conduit (205), the second conduit (205) is equipped with a second solenoid valve (206), and the front sides of the first elastic inflatable airbag (201) and the second elastic inflatable airbag (204) are respectively provided with A transfer frame (207) is provided. Each transfer frame (207) has multiple polyurethane rollers (208) rotatably connected to its front side. Each transfer frame (207) has multiple limiting rods (209) fixed to its rear side, which pass through the gantry frame (1). The limiting rods (209) slide in contact with the gantry frame (1). Each limiting rod (209) has a spring (210) installed on its outer side. One end of the spring (210) is fixed to the limiting rod (209), and the other end is fixed to the gantry frame (1).
2. The finishing mill rolling line correction mechanism according to claim 1, characterized in that, Both the first elastic inflatable airbag (201) and the second elastic inflatable airbag (204) are made of silicone rubber.
3. The finishing mill rolling line correction mechanism according to claim 1, characterized in that, A PLC controller (4) is fixedly installed on the side of the gantry (1).
4. The finishing mill rolling line correction mechanism according to claim 3, characterized in that, The laser position sensor (3), the first solenoid valve (203), the second solenoid valve (206), and the bidirectional high-pressure air pump (211) are all electrically connected to and controlled by the PLC controller (4).