Wire drawing and alignment adjustment device

Abstract

The utility model relates to the technical field of wire rod processing, especially a wire rod drawing thinning alignment adjusting device, including wire rod drawing thinning box, first drawing thinning roller, second drawing thinning roller, first wire roller, second wire roller and drawing thinning subassembly, the wire rod drawing thinning box is provided with drawing thinning cavity, first drawing thinning roller and second drawing thinning roller are respectively arranged at both sides of drawing thinning cavity, the first wire roller is arranged in drawing thinning cavity and is located the top of first drawing thinning roller, the second wire roller is arranged in drawing thinning cavity and is located the top of second drawing thinning roller, the drawing thinning subassembly is located between first drawing thinning roller and second roller, first drawing thinning mould is arranged to first drawing thinning roller towards the drawing thinning subassembly, second drawing thinning mould is arranged to second drawing thinning roller towards the drawing thinning subassembly, the utility model discloses through the drawing thinning process of automation, has reduced the necessity of manual intervention, has improved work efficiency, and has reduced the security risk of operating personnel.

Description

Technical Field

[0001] This utility model relates to the field of wire processing technology, and in particular to a wire drawing and alignment adjustment device. Background Technology

[0002] In the modern metal wire processing industry, wire diameter thinning is a crucial step that directly impacts the performance and quality of the final product. With increasing industrial demands, particularly in electronics, automotive, and construction, the quality requirements for metal wires are constantly rising. Therefore, achieving an efficient and stable wire thinning process has become a pressing issue for the industry.

[0003] Currently, many wire drawing mechanisms suffer from insufficient stability. Existing drawing equipment typically employs a single roller design, which can lead to wire misalignment, slippage, or localized overstretching during the drawing process. This affects the consistency of the wire diameter and may also cause material breakage and waste, resulting in reduced production efficiency and increased costs. Therefore, new improvements are needed to existing wire drawing mechanisms. Utility Model Content

[0004] To address the aforementioned issues, this invention provides a wire thinning and alignment adjustment device that automates the wire thinning process, reducing the need for manual intervention, improving work efficiency, and lowering safety risks for operators.

[0005] The technical solution adopted by this utility model is: a wire thinning alignment adjustment device, including a wire thinning box, a first thinning roller, a second thinning roller, a first guide roller, a second guide roller, and a thinning assembly. The wire thinning box is provided with a thinning cavity. The first thinning roller and the second thinning roller are respectively disposed on both sides of the thinning cavity. The first guide roller is disposed in the thinning cavity and located above the first thinning roller. The second guide roller is disposed in the thinning cavity and located above the second thinning roller. The thinning assembly is located between the first thinning roller and the second thinning roller. The thinning assembly is provided with a first thinning die facing the first thinning roller and a second thinning die facing the second thinning roller.

[0006] A further improvement to the above scheme is that the wire drawing box is provided with an inlet hole and an outlet hole on both sides, the inlet hole facing the first drawing roller and used for wire introduction; the outlet hole facing the second drawing roller and used for wire output.

[0007] A further improvement to the above scheme is that the thinning cavity is provided with an upper thinning section and a lower thinning section, and both the upper thinning section and the lower thinning section are provided with a first thinning roller, a second thinning roller, a first guide roller, a second guide roller, and a thinning assembly.

[0008] A further improvement to the above scheme is that a support beam is provided inside the drawing cavity, and both the first guide roller and the second guide roller are mounted on the support beam.

[0009] A further improvement to the above scheme is that the first drawing roller includes a plurality of first drawing wheels, which are arranged side by side along the axial direction, and the diameter of the plurality of first drawing wheels is increased sequentially along the axial direction.

[0010] A further improvement to the above scheme is that the second drawing roller includes a plurality of second drawing wheels, which are arranged side by side axially, and the diameter of the plurality of second drawing wheels is increased sequentially along the axial direction.

[0011] A further improvement to the above scheme is that the end of the first guide roller is inclined toward the end of the first drawing roller so as to form an "eight"-shaped through groove with the outer diameter of the first drawing roller.

[0012] A further improvement to the above scheme is that the end of the second guide roller is inclined toward the end of the second drawing roller to form an "eight"-shaped through groove with the outer diameter of the second drawing roller.

[0013] A further improvement to the above solution is that the thinning component includes a main support, on which a first fixing groove and a second fixing groove are provided. A first wire guide groove and a second wire guide groove are respectively provided on both sides of the main support. One end of the first wire guide groove faces the first thinning roller and the other end is connected to the first fixing groove. One end of the second wire guide groove faces the second thinning roller and the other end is connected to the second fixing groove.

[0014] A further improvement to the above scheme is that multiple first drawing dies are provided, and all multiple first drawing dies are set in a first fixed groove; multiple second drawing dies are provided, and all multiple second drawing dies are set in a second fixed groove.

[0015] The beneficial effects of this utility model are: Compared to existing wire drawing methods, this invention, through precise structural design, ensures uniform tension distribution of the wire during the drawing process, thereby improving the drawing effect and efficiency. The drawing chamber design within the wire drawing box allows for stable traction of the wire as it passes through the first and second drawing rollers, preventing wire breakage or deformation caused by uneven tension. The placement of the first and second guide rollers further optimizes the wire guiding and positioning functions. Their arrangement within the drawing chamber effectively guides the wire through the drawing assembly along the correct path, ensuring straightness and consistency during the drawing process. This improves production efficiency while also guaranteeing the quality of the final product. The placement of the first and second drawing dies in the drawing assembly allows for flexible adjustment of metal wires of different diameters. By changing or adjusting the dies, precise control of the wire diameter can be achieved to meet the needs of different product specifications. This adapts to diverse market demands and enhances the flexibility of the production line. The automated drawing process reduces the need for manual intervention, improves work efficiency, and lowers the safety risks for operators. In summary, this wire thinning and alignment adjustment device possesses multiple technical advantages, including high efficiency, precision, flexibility, and safety, in the thinning of metal wire diameter. Attached Figure Description

[0016] Figure 1 This is a three-dimensional schematic diagram of the wire drawing and alignment adjustment device of this utility model; Figure 2 for Figure 1 A three-dimensional schematic diagram of the wire drawing and alignment adjustment device from another perspective; Figure 3 for Figure 1 A front view schematic diagram of the wire drawing and alignment adjustment device.

[0017] Explanation of reference numerals in the attached drawings: 1. Wire drawing box; 11. Drawing chamber; 11. Upper drawing section; 111. Lower drawing section; 112. Support beam; 113. Wire inlet hole; 12. Wire outlet hole; 2. First drawing roller; 21. First drawing wheel; 3. Second drawing roller; 31. Second drawing wheel; 4. First guide roller; 5. Second guide roller; 6. Drawing assembly; 61. First drawing die; 62. Second drawing die; 63. Main support; 63. First fixing groove; 631. Second fixing groove; 632. First wire guide groove; 633. Second wire guide groove; 634. Detailed Implementation

[0018] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. Preferred embodiments of this utility model are shown in the drawings. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this utility model.

[0019] It should be noted that when a component is said to be "fixed to" another component, it can be directly attached to the other component or there may be an intervening component. When a component is said to be "connected to" another component, it can be directly connected to the other component or there may be an intervening component.

[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. Figures 1-3 As shown, in one embodiment of this utility model, a wire thinning and alignment adjustment device is provided, including a wire thinning box 1, a first thinning roller 2, a second thinning roller 3, a first guide roller 4, a second guide roller 5, and a thinning assembly 6. The wire thinning box 1 is provided with a thinning cavity 11. The first thinning roller 2 and the second thinning roller 3 are respectively disposed on both sides of the thinning cavity 11. The first guide roller 4 is disposed in the thinning cavity 11 and above the first thinning roller 2, and the second guide roller 5 is disposed in the thinning cavity 11 and above the second thinning roller 3. The thinning assembly 6 is located between the first thinning roller 2 and the second roller. The thinning assembly 6 has a first thinning die 61 facing the first thinning roller 2 and a second thinning die 62 facing the second thinning roller 3. This embodiment, through precise structural design, ensures uniform tension distribution of the wire during the thinning process, thereby improving the thinning effect and efficiency. The drawing chamber 11 within the wire drawing box 1 ensures stable traction of the wire as it passes through the first drawing roller 2 and the second drawing roller 3, preventing wire breakage or deformation due to uneven tension. The placement of the first guide roller 4 and the second guide roller 5 further optimizes the wire's guiding and positioning functions. The arrangement within the drawing chamber 11 effectively guides the wire through the drawing assembly 6 along the correct path, ensuring straightness and consistency during the drawing process. This improves production efficiency and guarantees the quality of the final product. The placement of the first drawing die 61 and the second drawing die 62 in the drawing assembly 6 allows for flexible adjustment of metal wires of different diameters. By changing or adjusting the dies, precise control of the wire diameter can be achieved to meet the needs of different product specifications. This adapts to diverse market demands and enhances the flexibility of the production line. The automated drawing process reduces the need for manual intervention, improves work efficiency, and lowers safety risks for operators. In summary, this wire thinning and alignment adjustment device possesses multiple technical advantages, including high efficiency, precision, flexibility, and safety, in the thinning of metal wire diameter.

[0021] The wire drawing box 1 has an inlet hole 12 and an outlet hole 13 on both sides. The inlet hole 12 faces the first drawing roller 2 and is used for wire introduction; the outlet hole 13 faces the second drawing roller 3 and is used for wire export. In this embodiment, the design of the inlet hole 12 allows the wire to be smoothly introduced into the drawing chamber 11, ensuring the stability and consistency of the wire during the drawing process. This effectively reduces friction and resistance during the wire introduction process, lowering the risk of wire damage due to improper operation. The outlet hole 13 ensures that the drawn wire can be smoothly exported, reducing tangling and jamming during the export process. This improves the overall efficiency of the production line and effectively avoids damage to the finished wire, ensuring the consistency and stability of product quality. The reasonable layout of the inlet hole 12 and outlet hole 13 facilitates real-time monitoring and adjustment by operators during production, further enhancing the operational flexibility and safety of the device.

[0022] The drawing chamber 11 is equipped with an upper drawing section 111 and a lower drawing section 112. Both the upper and lower drawing sections 111 and 112 are equipped with a first drawing roller 2, a second drawing roller 3, a first guide roller 4, a second guide roller 5, and a drawing assembly 6. In this embodiment, the upper and lower section design allows for multi-stage stretching of the wire during the drawing process, enhancing the precise control of the wire diameter. Layered drawing effectively prevents breakage or deformation of the wire due to overstretching, thereby improving the quality and consistency of the finished product. This allows the device to adapt to wires of different materials and diameters, greatly expanding its application range. The configuration of the upper and lower drawing sections 112 also optimizes the guiding and positioning functions of the wire. The synergistic effect of the two sets of rollers ensures the stability of the wire during the drawing process, effectively reducing deviations caused by poor guidance. This design not only improves work efficiency but also reduces the product defect rate.

[0023] A support beam 113 is provided inside the drawing chamber 11, and both the first guide roller 4 and the second guide roller 5 are mounted on the support beam 113. In this embodiment, the support beam 113 provides robust support for the guide rollers, ensuring that the rollers maintain good alignment and stability during the drawing process. This stability reduces wire deviation caused by vibration or imbalance, ensuring the straightness and consistency of the wire during the drawing process, thereby improving the quality of the finished product. The design of the support beam 113 makes the installation and maintenance of the first guide roller 4 and the second guide roller 5 more convenient. Operators can easily adjust, clean, and replace the rollers, reducing maintenance costs and time, and improving equipment operating efficiency.

[0024] The first drawing roller 2 includes multiple first drawing wheels 21 arranged axially side-by-side, with their diameters increasing sequentially along the axial direction. Specifically, the second drawing roller 3 includes multiple second drawing wheels 31 arranged axially side-by-side, with their diameters increasing sequentially along the axial direction. In this embodiment, the configuration of multiple first drawing wheels 21 and second drawing wheels 31 allows for progressively increasing wire length, enabling precise adjustment of the tension applied by each wheel. The progressively increasing diameter design ensures uniform stretching of the wire as it passes through each wheel, avoiding the problem of localized overstretching or breakage that can occur with traditional single-diameter rollers, thereby improving the yield and quality of the wire. The progressively increasing diameter design also effectively reduces friction generated during the stretching process. When the wire passes through wheels of different diameters, it reduces heat and wear caused by friction, extending the service life of the equipment.

[0025] The end of the first guide roller 4 is inclined toward the end of the first drawing roller 2, forming an "eight"-shaped through groove with the outer diameter of the first drawing roller 2. Specifically, the end of the second guide roller 5 is inclined toward the end of the second drawing roller 3, forming an "eight"-shaped through groove with the outer diameter of the second drawing roller 3. In this embodiment, the "eight"-shaped through groove formed by the inclined end of the guide roller and the outer diameter of the drawing roller effectively optimizes the guidance and positioning of the wire. When the wire passes through this through groove, it can enter the next process more naturally, reducing the deviation and entanglement problems caused by poor guidance during the transmission of the wire. This ensures the stability of the wire during the drawing process and helps to improve the finished quality and consistency of the wire. Through this "eight"-shaped design, the contact area between the guide roller and the drawing roller is optimized, increasing the friction between the wire and the roller. The enhanced friction ensures better gripping of the wire during the drawing process, preventing the wire from slipping or slipping, thereby ensuring the smoothness and continuity of the drawing process.

[0026] The wire drawing assembly 6 includes a main support 63, on which a first fixing groove 631 and a second fixing groove 632 are provided. A first wire guide groove 633 and a second wire guide groove 634 are respectively provided on both sides of the main support 63. One end of the first wire guide groove 633 faces the first drawing roller 2, and the other end connects to the first fixing groove 631. One end of the second wire guide groove 634 faces the second drawing roller 3, and the other end connects to the second fixing groove 632. Specifically, multiple first drawing dies 61 are provided, all of which are disposed within the first fixing groove 631. Multiple second drawing dies 62 are provided, all of which are disposed within the second fixing groove 632. In this embodiment, the structure of the main support 63 provides stable support, enabling the first and second fixing grooves 632 to firmly fix the drawing dies, ensuring that the die position remains precise and unchanged during the drawing process. This ensures the quality of wire drawing and avoids wire offset and uneven stretching caused by improper die positioning. The design of the first wire guide groove 633 and the second wire guide groove 634 optimizes the wire transport path. The two ends of the wire guide groove are connected to the drawing roller and the fixed groove, respectively, allowing the wire to smoothly enter the fixed groove after passing through the drawing roller. This improves wire flowability and transport efficiency, and effectively reduces losses caused by wire friction, ensuring the integrity of the wire during the drawing process. The arrangement of multiple first drawing dies 61 and second drawing dies 62 gives the device greater flexibility and adaptability. Operators can quickly change or adjust the dies according to different wire specifications and drawing requirements, thereby meeting diverse production needs. This flexibility improves production line efficiency, reduces changeover time, and enhances overall production capacity.

[0027] The above embodiments only illustrate several implementation methods of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A wire drawing and alignment adjustment device, characterized in that: The device includes a wire drawing box, a first drawing roller, a second drawing roller, a first guide roller, a second guide roller, and a drawing assembly. The wire drawing box has a drawing cavity. The first and second drawing rollers are respectively disposed on opposite sides of the drawing cavity. The first guide roller is disposed inside the drawing cavity and above the first drawing roller. The second guide roller is disposed inside the drawing cavity and above the second drawing roller. The drawing assembly is located between the first and second drawing rollers. The drawing assembly has a first drawing die facing the first drawing roller and a second drawing die facing the second drawing roller.

2. The wire drawing and alignment adjustment device according to claim 1, characterized in that: The wire drawing box has an inlet hole and an outlet hole on each side. The inlet hole faces the first drawing roller and is used to guide the wire; the outlet hole faces the second drawing roller and is used to guide the wire out.

3. The wire drawing and alignment adjustment device according to claim 1, characterized in that: The drawing chamber is provided with an upper drawing section and a lower drawing section. Each of the upper and lower drawing sections is provided with a first drawing roller, a second drawing roller, a first guide roller, a second guide roller, and a drawing assembly.

4. The wire drawing and alignment adjustment device according to claim 1, characterized in that: The drawing chamber is provided with a support beam, and both the first guide roller and the second guide roller are mounted on the support beam.

5. The wire drawing and alignment adjustment device according to claim 1, characterized in that: The first drawing roller includes a plurality of first drawing wheels, which are arranged side by side along the axial direction, and the diameter of the plurality of first drawing wheels is increased sequentially along the axial direction.

6. The wire drawing and alignment adjustment device according to claim 5, characterized in that: The second drawing roller includes a plurality of second drawing wheels, which are arranged side by side along the axial direction, and the diameter of the plurality of second drawing wheels is successively increased along the axial direction.

7. The wire drawing and alignment adjustment device according to claim 1, characterized in that: The end of the first guide roller is inclined toward the end of the first drawing roller to form an "eight"-shaped through groove with the outer diameter of the first drawing roller.

8. The wire drawing and alignment adjustment device according to claim 7, characterized in that: The end of the second guide roller is inclined toward the end of the second drawing roller to form an "eight"-shaped through groove with the outer diameter of the second drawing roller.

9. The wire drawing and alignment adjustment device according to claim 1, characterized in that: The drawing assembly includes a main support, on which a first fixing groove and a second fixing groove are provided. A first wire guide groove and a second wire guide groove are respectively provided on both sides of the main support. One end of the first wire guide groove faces the first drawing roller and the other end is connected to the first fixing groove. One end of the second wire guide groove faces the second drawing roller and the other end is connected to the second fixing groove.

10. The wire drawing and alignment adjustment device according to claim 9, characterized in that: Multiple first drawing dies are provided, and all multiple first drawing dies are set in a first fixed groove. Multiple second drawing dies are provided, and all multiple second drawing dies are set in a second fixed groove.

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