Nickel-based alloy processing wire drawing cleaning device

Abstract

The utility model discloses a kind of nickel-base alloy processing is drawn with cleaning device, it includes box, water collecting tank is fixedly connected in the middle of the box, the upper portion of the water collecting tank is fixedly connected with filter screen, the inside of the water collecting tank is fixedly connected with baffle, the upper portion of the water collecting tank is fixedly connected with guide shaft on both sides, the middle portion of the guide shaft is slidably connected with scraper, the one end of the scraper is fixedly connected with connecting rod, the other end of the connecting rod is rotatably connected with turntable, the other end of the turntable is rotatably connected with second gear, the one side of the second gear is meshingly connected with first gear, the middle portion of the first gear is fixedly connected with first drive rod, the one end of the first drive rod is rotatably connected with first motor, each fixedly connected with scrap collecting groove is connected on the both sides of the water collecting tank. Through the above structure, clean wastewater is filtered by filter screen and can be recycled by internal precipitation of water collecting tank, while scraper can timely remove surface debris, ensure filtration efficiency.

Description

Technical Field

[0001] This utility model relates to the field of nickel-based alloy processing technology, and in particular to a wire drawing and cleaning device for nickel-based alloy processing. Background Technology

[0002] The wire drawing and cleaning device for nickel-based alloy processing is a specialized cleaning equipment designed for nickel-based alloy wires, bars, and other workpieces after wire drawing. Its core function is to remove impurities such as residual wire drawing lubricant, metal shavings, oxide scale, and oil stains that adhere to the surface of the workpiece during processing, ensuring the cleanliness of the workpiece surface, ensuring that the subsequent processing accuracy and finished product performance meet the stringent process requirements of high-end fields for nickel-based alloy products.

[0003] However, traditional equipment lacks a clean water recycling system, resulting in clean water that can only be used once, leading to water waste, increased long-term operating water costs, and poor economic efficiency. On the other hand, most traditional equipment relies on only a single cleaning method, resulting in poor cleaning effect and incomplete cleaning. Utility Model Content

[0004] The purpose of this invention is to achieve the reuse of clean water, significantly reduce water consumption and waste, and reduce wastewater discharge. It provides a wire drawing and cleaning device for nickel-based alloy processing, which solves the problems of traditional devices being unable to recycle clean water and the single cleaning device and poor cleaning effect.

[0005] This utility model also provides a wire drawing and cleaning device for nickel-based alloy processing, comprising a box body, a water collection tank fixedly connected to the middle of the box body, a filter screen fixedly connected to the upper part of the water collection tank, a partition fixedly connected inside the water collection tank, a protective shell rotatably connected to the inner wall of the box body, and three rolling brushes rotatably connected inside the protective shell.

[0006] According to the present invention, a wire drawing and cleaning device for nickel-based alloy processing is provided, wherein a first spool is rotatably connected inside one end of the housing, a wire guide roller is rotatably connected inside the housing, a limit roller is rotatably connected in the middle of the housing, an absorbent sponge is fixedly connected in the middle of the housing, and a second spool is rotatably connected inside one end of the housing.

[0007] According to the present invention, a wire drawing and cleaning device for nickel-based alloy processing is provided, wherein guide shafts are fixedly connected to both sides of the upper part of the water collection tank, a scraper is slidably connected to the middle of the guide shaft, and a connecting rod is fixedly connected to one end of the scraper.

[0008] According to the present invention, a wire drawing and cleaning device for nickel-based alloy processing is provided, wherein a turntable is rotatably connected to the other end of the connecting rod, a second gear is rotatably connected to the other end of the turntable, a first gear is meshed with one side of the second gear, a first drive rod is fixedly connected to the middle of the first gear, and a first motor is rotatably connected to one end of the first drive rod.

[0009] According to the present invention, a wire drawing and cleaning device for nickel-based alloy processing is provided, wherein a chip collection tank is fixedly connected to each side of the water collection tank, and a water pump is fixedly connected to one end of the water collection tank.

[0010] According to the present invention, a wire drawing and cleaning device for nickel-based alloy processing is provided, wherein a water supply pipe is fixedly connected to the middle of the water pump, and two spray rings are fixedly connected to the other end of the water supply pipe, and multiple spray nozzles are fixedly connected to the inner side of the spray rings.

[0011] According to the present invention, a wire drawing and cleaning device for nickel-based alloy processing is provided, wherein a second motor is fixedly connected inside the housing, and a second drive rod is rotatably connected to one end of the second motor.

[0012] According to the present invention, in a wire drawing and cleaning device for nickel-based alloy processing, two transmission rollers are fixedly connected to the middle of the second drive rod, and a conveyor belt is rotatably connected to the outside of the transmission rollers.

[0013] Beneficial effects: 1. The wire drawing and cleaning device for nickel-based alloy processing in this technical solution uses the action of the filter screen and the internal baffle of the water collection tank to filter and settle the wastewater to remove impurities, which can be reused to reduce water consumption and waste; at the same time, the horizontal reciprocating motion of the scraper scrapes the debris accumulated on the filter screen into the debris collection tank to prevent impurities from clogging the filter screen and ensure that the filter screen continues to maintain a high-efficiency filtration state.

[0014] 2. A rolling brush is used to achieve deep cleaning of the surface of nickel-based alloy wire. The rolling brush can fully contact and roll with the moving wire surface, which can further remove stubborn debris and impurities attached to the wire surface, avoid stubborn impurities remaining and affecting the subsequent processing quality of the wire, and improve the cleanliness of the wire surface. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments; Figure 1 This is a perspective view of a wire drawing and cleaning device for nickel-based alloy processing according to this utility model; Figure 2 This is a structural diagram of the water collection tank of a wire drawing and cleaning device for nickel-based alloy processing according to this utility model; Figure 3 This is a structural diagram of the rolling brush of a wire drawing and cleaning device for nickel-based alloy processing according to this utility model; Figure 4 This is an enlarged view of section A of the wire drawing and cleaning device for nickel-based alloy processing according to this utility model.

[0016] Legend: 1. Housing; 2. First spool; 3. Wire guide roller; 4. Limiting roller; 5. Absorbent sponge; 6. Second spool; 7. First motor; 8. First drive rod; 9. First gear; 10. Second gear; 11. Turntable; 12. Connecting rod; 13. Water collection tank; 14. Chip collection tank; 15. Guide shaft; 16. Scraper; 17. Partition plate; 18. Filter screen; 19. Water pump; 20. Water supply pipe; 21. Spray ring; 22. Spray head; 23. Second motor; 24. Second drive rod; 25. Transmission roller; 26. Conveyor belt; 27. Protective shell; 28. Rolling brush. Detailed Implementation

[0017] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0018] Reference Figure 1-4 This utility model provides a wire drawing and cleaning device for nickel-based alloy processing, which includes a box body 1, a water collection tank 13 fixedly connected to the middle of the box body 1, a filter screen 18 fixedly connected to the upper part of the water collection tank 13, a partition 17 fixedly connected inside the water collection tank 13, a protective shell 27 rotatably connected to the inner wall of the box body 1, and three rolling brushes 28 rotatably connected inside the protective shell 27.

[0019] Specifically, the cleaning water flows into the water collection tank 13 after being filtered by the filter screen 18. The partition 17 divides the inside of the water collection tank 13 into two parts. After the cleaning water settles on one side, it flows into the other side from the top of the partition 17. The protective shell 27 can rotate around the box 1. Under the action of the internal rolling brush 28, the debris and impurities remaining on the surface of the nickel-based alloy wire are fully removed.

[0020] A first spool 2 is rotatably connected inside one end of the housing 1, a wire roller 3 is rotatably connected inside the housing 1, a limit roller 4 is rotatably connected in the middle of the housing 1, an absorbent sponge 5 is fixedly connected in the middle of the housing 1, and a second spool 6 is rotatably connected inside one end of the housing 1.

[0021] Specifically, the first spool 2 and the second spool 6 are used to collect nickel-based alloy wire, and the absorbent sponge 5 wipes the surface of the nickel-based alloy wire dry.

[0022] Guide shafts 15 are fixedly connected to both sides of the upper part of the water collection tank 13. A scraper 16 is slidably connected to the middle of the guide shaft 15. A connecting rod 12 is fixedly connected to one end of the scraper 16.

[0023] Specifically, through the action of the connecting rod 12, the scraper 16 can move axially along the guide shaft 15 to clean the filter screen 18.

[0024] The other end of the connecting rod 12 is rotatably connected to a turntable 11, the other end of the turntable 11 is rotatably connected to a second gear 10, one side of the second gear 10 is meshed with a first gear 9, the middle of the first gear 9 is fixedly connected to a first drive rod 8, and one end of the first drive rod 8 is rotatably connected to a first motor 7.

[0025] Specifically, the first motor 7 drives the first drive rod 8 to rotate, the first gear 9 rotates accordingly, the first gear 9 drives the second gear 10 to rotate, the second gear 10 drives the turntable 11 to rotate, and under the action of the turntable 11, the other end of the connecting rod 12 drives the scraper 16 to perform horizontal reciprocating motion.

[0026] A chip collection trough 14 is fixedly connected to each side of the water collection trough 13, and a water pump 19 is fixedly connected to one end of the water collection trough 13.

[0027] Specifically, the scraper 16 scrapes the debris on the filter screen 18 into the debris collection groove 14.

[0028] A water pump 19 is fixedly connected to a water supply pipe 20 in the middle. Two spray rings 21 are fixedly connected to the other end of the water supply pipe 20. Multiple spray heads 22 are fixedly connected to the inner side of the spray rings 21.

[0029] Specifically, under the action of water pump 19, the filtered and settled clean water enters the spray ring 21 through water pipe 20 and is sprayed out through nozzle 22 to clean the surface of nickel-based alloy wire.

[0030] A second motor 23 is fixedly connected inside the housing 1, and a second drive rod 24 is rotatably connected to one end of the second motor 23.

[0031] Specifically, the second motor 23 drives the second drive rod 24 to rotate.

[0032] Two drive rollers 25 are fixedly connected to the middle of the second drive rod 24, and a conveyor belt 26 is rotatably connected to the outside of the drive rollers 25.

[0033] Specifically, the second drive rod 24 drives the transmission roller 25 to rotate, and under the action of the conveyor belt 26, the protective shell 27 rotates accordingly.

[0034] Working principle: The nickel-based alloy wire to be cleaned is initially wound on the first spool 2. The wire is continuously and stably conveyed under the action of the guide roller 3 and the limiting roller 4. The water pump 19 is started, and the water pump 19 delivers the clean water in the water collection tank 13 to the two spray rings 21 through the water supply pipe 20. The clean water is evenly sprayed out by multiple nozzles 22 on the inner side of the spray rings 21 to spray and clean the surface of the moving nickel-based alloy wire, initially removing the lubricant and metal debris remaining during the wire drawing process. After the clean water falls, it is filtered by the filter screen 18 and settled inside the water collection tank 13, and can be reused. The cleaning wastewater carrying debris falls to the filter screen 18, the first motor 7 starts and drives the first drive rod 8 to rotate, and the first gear 9 at the other end of the first drive rod 8 rotates accordingly. The first gear 9 meshes with the second gear 10, driving the turntable 11 at one end of the second gear 10 to rotate. The turntable 11 is pulled by the connecting rod 12. The scraper 16 moves horizontally back and forth along the guide shaft 15, scraping the debris accumulated on the surface of the filter screen 18 into the debris collection grooves 14 on both sides, avoiding the accumulation of impurities and ensuring that the filter screen 18 continues to maintain a high-efficiency filtration state. After being sprayed and cleaned to remove debris, the wire continues to move, passing through the water-absorbing sponge 5 in the middle of the housing 1. The water-absorbing sponge 5 wipes the residual moisture on the surface of the wire, achieving initial drying. The second motor 23 is started, which drives the second drive rod 24 to rotate. The two transmission rollers 25 fixed in the middle of the second drive rod 24 rotate accordingly. The transmission rollers 25 drive the protective shell 27 to move synchronously through the external conveyor belt 26. The three rolling brushes 28 inside the protective shell 27 fully contact and roll with the moving wire surface, further thoroughly removing the stubborn debris and impurities attached to the wire surface. The cleaned nickel-based alloy wire is finally wound up by the second spool 6, completing the core cleaning process.

[0035] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A wire drawing and cleaning device for nickel-based alloy processing, comprising a housing (1), characterized in that: A water collection tank (13) is fixedly connected to the middle of the box (1), a filter screen (18) is fixedly connected to the upper part of the water collection tank (13), a partition (17) is fixedly connected inside the water collection tank (13), a protective shell (27) is rotatably connected to the inner wall of the box (1), and three rolling brushes (28) are rotatably connected inside the protective shell (27).

2. The wire drawing and cleaning device for nickel-based alloy processing according to claim 1, characterized in that: The first spool (2) is rotatably connected to one end of the box (1), the wire roller (3) is rotatably connected to the inside of the box (1), the limiting roller (4) is rotatably connected to the middle of the box (1), the water-absorbing sponge (5) is fixedly connected to the middle of the box (1), and the second spool (6) is rotatably connected to one end of the box (1).

3. The wire drawing and cleaning device for nickel-based alloy processing according to claim 1, characterized in that: The upper two sides of the water collection tank (13) are fixedly connected to guide shafts (15), and a scraper (16) is slidably connected in the middle of the guide shaft (15). A connecting rod (12) is fixedly connected to one end of the scraper (16).

4. The wire drawing and cleaning device for nickel-based alloy processing according to claim 3, characterized in that: The other end of the connecting rod (12) is rotatably connected to a turntable (11), the other end of the turntable (11) is rotatably connected to a second gear (10), one side of the second gear (10) is meshed with a first gear (9), the middle of the first gear (9) is fixedly connected to a first drive rod (8), and one end of the first drive rod (8) is rotatably connected to a first motor (7).

5. The wire drawing and cleaning device for nickel-based alloy processing according to claim 1, characterized in that: The water collection tank (13) is fixedly connected to a chip collection tank (14) on each side, and a water pump (19) is fixedly connected to one end of the water collection tank (13).

6. The wire drawing and cleaning device for nickel-based alloy processing according to claim 5, characterized in that: The water pump (19) is fixedly connected to a water supply pipe (20) in the middle, and two spray rings (21) are fixedly connected to the other end of the water supply pipe (20). Multiple nozzles (22) are fixedly connected to the inner side of the spray rings (21).

7. The wire drawing and cleaning device for nickel-based alloy processing according to claim 1, characterized in that: The housing (1) is fixedly connected to a second motor (23), and one end of the second motor (23) is rotatably connected to a second drive rod (24).

8. The wire drawing and cleaning device for nickel-based alloy processing according to claim 7, characterized in that: The second drive rod (24) has two transmission rollers (25) fixedly connected in the middle, and a conveyor belt (26) is rotatably connected to the outside of the transmission rollers (25).

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