Green type full-automatic cleaning device for aluminum-clad steel wire

Abstract

The utility model discloses a kind of green type full-automatic cleaning devices of aluminium-clad steel wire, include first ultrasonic cleaning tank, second ultrasonic cleaning tank, groove body guide wheel set and cleaning fluid circulation system, aluminium-clad steel wire is circulated and is wound in groove body guide wheel set and forms upside cleaning part and downside cleaning part, upside cleaning part is arranged in first ultrasonic cleaning tank, downside cleaning part is arranged in second ultrasonic cleaning tank, cleaning fluid circulation system is connected with first ultrasonic cleaning tank and second ultrasonic cleaning tank.The utility model prolongs the cleaning time of aluminium-clad steel wire in cleaning tank, and improves cleaning effect.

Description

Technical Field

[0001] This utility model relates to a cleaning device, and more particularly to a green fully automatic cleaning device for aluminum-clad steel wire, belonging to the field of conductor production technology. Background Technology

[0002] Aluminum-clad steel is a bimetallic material composed of steel and aluminum through continuous extrusion and cladding technology. In addition to the combined use of pressure dies and drawing dies, it also requires granular lubricating powder as a lubricating medium during the synchronous drawing process. The drawing process generates a large amount of deformation heat, causing some of the lubricating powder to coke and embed on the wire surface. This affects the wire's appearance, making it less acceptable to customers, and also impacts the production environment for the drawing and stranding processes.

[0003] Currently, the removal of drawing powder is mainly achieved through a combination of physical wiping and cleaning agents. The cleaning agents require a long chemical reaction time, and to achieve thorough cleaning, the production line needs to be extended by at least 50 meters. At present, aluminum-clad steel drawing uses straight-in wire drawing machines, which have limited production line distance and drawing speeds of up to 5m / min, making complete removal impossible. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide a green fully automatic cleaning device for aluminum-clad steel wire, which can effectively clean the drawing powder of aluminum-clad steel wire in a limited space.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0006] A green, fully automatic cleaning device for aluminum-clad steel wire includes a first ultrasonic cleaning tank, a second ultrasonic cleaning tank, a tank guide wheel assembly, and a cleaning fluid circulation system. The aluminum-clad steel wire is circulated and wound within the tank guide wheel assembly to form an upper cleaning section and a lower cleaning section. The upper cleaning section is located in the first ultrasonic cleaning tank, and the lower cleaning section is located in the second ultrasonic cleaning tank. The cleaning fluid circulation system is connected to the first and second ultrasonic cleaning tanks.

[0007] Furthermore, the trough guide wheel assembly includes four trough guide wheel shafts arranged in a rectangular shape. Aluminum-clad steel wire is wound around the four trough guide wheel shafts and spread evenly along the length direction of the trough guide wheel shafts. The aluminum-clad steel wire located on the upper side of the trough guide wheel assembly is the upper cleaning part, and the aluminum-clad steel wire located on the lower side of the trough guide wheel assembly is the lower cleaning part.

[0008] Furthermore, the first ultrasonic cleaning tank and the second ultrasonic cleaning tank have first threading holes on both end faces for the aluminum-clad steel wires of the upper cleaning section and the lower cleaning section to pass through, and a sealing ring is provided in the first threading hole.

[0009] Furthermore, the cleaning fluid circulation system includes a cleaning fluid filter and a cleaning fluid heating device. The outlets of the first and second ultrasonic cleaning tanks are connected to the inlet of the cleaning fluid filter via pipes. The outlet of the cleaning fluid filter is connected to the return outlet of the first and second ultrasonic cleaning tanks via pipes. The cleaning fluid heating device is installed on one side of the cleaning fluid filter to heat the cleaning fluid flowing out of the cleaning fluid filter.

[0010] Furthermore, ultrasonic generators are installed in both the first and second ultrasonic cleaning tanks.

[0011] Furthermore, it also includes a first air knife, which is set at the outlet end of the guide wheel assembly of the trough.

[0012] Furthermore, it also includes an anti-oxidation tank, an anti-oxidation tank guide wheel assembly, and an anti-oxidation liquid circulation system. Aluminum-clad steel wire is wound on the anti-oxidation tank guide wheel assembly and set inside the anti-oxidation tank. The anti-oxidation liquid circulation system is connected to the anti-oxidation tank.

[0013] Furthermore, the anti-oxidation tank guide wheel assembly consists of two anti-oxidation tank guide wheel shafts. The aluminum-clad steel wire is wound around the two anti-oxidation tank guide wheel shafts and spread evenly along the length direction of the anti-oxidation tank guide wheel shafts. The two end faces of the anti-oxidation tank have second threading holes for the aluminum-clad steel wire to pass through, and sealing rings are provided in the second threading holes.

[0014] Furthermore, the anti-oxidation liquid circulation system includes an anti-oxidation liquid filter, the inlet of which is connected to the outlet of the anti-oxidation tank via a pipe, and the outlet of which is connected to the return port of the anti-oxidation tank via a pipe.

[0015] Furthermore, it also includes a second air knife, which is located at the outlet end of the guide wheel assembly of the anti-oxidation tank.

[0016] Compared with the prior art, this utility model has the following advantages and effects: This utility model uses a groove guide wheel assembly composed of four rectangularly distributed groove guide roller shafts to form a planar cleaning section by cyclically winding the aluminum-clad steel wire, thereby extending the cleaning time of the aluminum-clad steel wire in the cleaning tank and improving the cleaning effect. In addition, by forming upper and lower cleaning sections by rectangular distribution and placing them in two cleaning tanks for separate cleaning, the limited space is efficiently utilized, further improving the cleaning effect of the aluminum-clad steel wire. Ultrasonic generators are set in the two cleaning tanks to improve cleaning efficiency and shorten cleaning time. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of a green, fully automatic cleaning device for aluminum-clad steel wire according to this utility model.

[0018] Figure 2This is a schematic diagram from direction A of a green fully automatic cleaning device for aluminum-clad steel wire according to this utility model. Detailed Implementation

[0019] To elaborate on the technical solutions adopted by this utility model to achieve the intended technical objectives, the technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Furthermore, the technical means or technical features in the embodiments of this utility model can be replaced without creative effort. The utility model will be described in detail below with reference to the accompanying drawings and embodiments.

[0020] like Figure 1 and Figure 2 As shown, this utility model discloses a green fully automatic cleaning device for aluminum-clad steel wire, comprising a first ultrasonic cleaning tank 2, a second ultrasonic cleaning tank 3, a tank guide wheel assembly 4, and a cleaning fluid circulation system 5. The aluminum-clad steel wire 1 is circulated and wound in the tank guide wheel assembly 4 to form an upper cleaning section and a lower cleaning section. The upper cleaning section is located in the first ultrasonic cleaning tank 2, and the lower cleaning section is located in the second ultrasonic cleaning tank 3. The cleaning fluid circulation system 5 is connected to the first ultrasonic cleaning tank 2 and the second ultrasonic cleaning tank 3.

[0021] The trough guide wheel assembly 4 includes four trough guide wheel rollers arranged in a rectangular shape. The aluminum-clad steel wire 1 is wound around the four trough guide wheel rollers and spread evenly along the length of the trough guide wheel rollers. The aluminum-clad steel wire 1 located on the upper side of the trough guide wheel assembly is the upper cleaning part, and the aluminum-clad steel wire 1 located on the lower side of the trough guide wheel assembly is the lower cleaning part.

[0022] The first ultrasonic cleaning tank 2 and the second ultrasonic cleaning tank 3 have first threading holes 11 on both end faces for the aluminum-clad steel wires of the upper and lower cleaning parts to pass through. A sealing ring is provided in the first threading hole 11. The sealing ring is fixed in the first threading hole 11, and the inner hole of the sealing ring is slightly smaller than the outer diameter of the aluminum-clad steel wire 1. The aluminum-clad steel wire 1 passes through the sealing ring into or out of the ultrasonic cleaning tank without causing leakage of cleaning fluid.

[0023] The cleaning fluid circulation system 5 includes a cleaning fluid filter 12 and a cleaning fluid heating device 13. The outlets of the first ultrasonic cleaning tank 2 and the second ultrasonic cleaning tank 3 are connected to the inlet of the cleaning fluid filter 12 via pipes. The outlet of the cleaning fluid filter 12 is connected to the return port of the first ultrasonic cleaning tank 2 and the second ultrasonic cleaning tank 3 via pipes. The cleaning fluid heating device 13 is located on one side of the cleaning fluid filter 12 to heat the cleaning fluid flowing out of the cleaning fluid filter 12. The cleaning fluid filter 12 has a built-in pump to circulate the cleaning fluid. After the cleaning fluid in the first ultrasonic cleaning tank 2 and the second ultrasonic cleaning tank 3 is extracted and filtered, it is heated by the cleaning fluid heating device 13 and then flows back into the first ultrasonic cleaning tank 2 and the second ultrasonic cleaning tank 3. This can filter the impurities cleaned from the aluminum-clad steel wire, keep the cleaning fluid clean, and maintain the cleaning fluid at the set temperature to ensure the cleaning effect of the cleaning fluid.

[0024] An ultrasonic generator is installed in the first ultrasonic cleaning tank 2 and the second ultrasonic cleaning tank 3 to improve the cleaning effect.

[0025] The cleaning agents used in the first ultrasonic cleaning tank 2 and the second ultrasonic cleaning tank 3 are environmentally friendly and can break up the hard coke powder layer. The static cleaning time is 30 seconds. Compared with traditional alkaline cleaning agents, the environmentally friendly cleaning agent is less likely to corrode the aluminum layer of the aluminum-clad steel wire.

[0026] This utility model discloses a green, fully automatic cleaning device for aluminum-clad steel wire, which also includes a first air knife 6, which is installed at the outlet end of the guide wheel assembly 4 in the tank. The first air knife 6 uses high-pressure air to blow away the residual cleaning liquid on the outside of the outgoing aluminum-clad steel wire.

[0027] This utility model of a green fully automatic cleaning device for aluminum-clad steel wire also includes an anti-oxidation tank 7, an anti-oxidation tank guide wheel assembly 14, and an anti-oxidation liquid circulation system 8. The aluminum-clad steel wire 1 is wound on the anti-oxidation tank guide wheel assembly 14 and set in the anti-oxidation tank 7. The anti-oxidation liquid circulation system 8 is connected to the anti-oxidation tank 7.

[0028] The anti-oxidation tank guide roller assembly 14 consists of two anti-oxidation tank guide roller shafts. The aluminum-clad steel wire 1 is wound around the two anti-oxidation tank guide roller shafts and spread evenly along the length direction of the anti-oxidation tank guide roller shafts. The two end faces of the anti-oxidation tank 7 have second threading holes 10 for the aluminum-clad steel wire 1 to pass through. A sealing ring is provided in the second threading hole 10.

[0029] The anti-oxidation liquid circulation system 8 includes an anti-oxidation liquid filter 15. The inlet of the anti-oxidation liquid filter 15 is connected to the outlet of the anti-oxidation tank 7 through a pipe, and the outlet of the anti-oxidation liquid filter 15 is connected to the return port of the anti-oxidation tank 7 through a pipe.

[0030] This utility model discloses a green, fully automatic cleaning device for aluminum-clad steel wire, which also includes a second air knife 9, installed at the outlet end of the anti-oxidation tank guide wheel assembly 14. The second air knife 9 uses high-pressure air to blow away residual anti-oxidation liquid from the outer side of the outgoing aluminum-clad steel wire. This anti-corrosion treatment solves the problem of easy oxidation of the aluminum-clad steel wire after cleaning, effectively preventing issues such as darkening, whitening, and oxidation spots on the aluminum layer.

[0031] The working principle of this utility model of a green fully automatic cleaning device for aluminum-clad steel wire is as follows: the aluminum-clad steel wire is wound around the guide wheel group 4 of the tank body and spread laterally along the guide wheel group 4 to form two cleaning sections, one above the other. The two cleaning sections are respectively set in the first ultrasonic cleaning tank 2 and the second ultrasonic cleaning tank 3 for cleaning. After cleaning, the aluminum-clad steel wire is dried by the first air knife 6 and then enters the guide wheel group 14 of the anti-oxidation tank. The aluminum-clad steel wire 1 is also wound around and spread laterally in the guide wheel group 14 of the anti-oxidation tank and is subjected to anti-oxidation treatment in the anti-oxidation tank 7. After treatment, the aluminum-clad steel wire 1 is dried by the second air knife 9.

[0032] This invention utilizes a trough guide wheel assembly consisting of four rectangularly distributed trough guide rollers to circulate and wind aluminum-clad steel wire into a planar cleaning section, thereby extending the cleaning time of the aluminum-clad steel wire in the cleaning tank and improving the cleaning effect. In addition, the rectangular distribution forms upper and lower cleaning sections, which are placed in two separate cleaning tanks for cleaning, achieving efficient utilization of limited space and further improving the cleaning effect of the aluminum-clad steel wire. Ultrasonic generators are installed in both cleaning tanks to improve cleaning efficiency and shorten cleaning time.

[0033] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model's technical solution. Any simple modifications, equivalent substitutions, and improvements made to the above embodiments without departing from the scope of the present utility model's technical solution, based on the technical essence of the present utility model and within the spirit and principles of the present utility model, shall still fall within the protection scope of the present utility model's technical solution.

Claims

1. A green, fully automatic cleaning device for aluminum-clad steel wire, characterized in that: It includes a first ultrasonic cleaning tank, a second ultrasonic cleaning tank, a tank guide wheel assembly, and a cleaning fluid circulation system. Aluminum-clad steel wire is circulated and wound in the tank guide wheel assembly to form an upper cleaning section and a lower cleaning section. The upper cleaning section is located in the first ultrasonic cleaning tank, and the lower cleaning section is located in the second ultrasonic cleaning tank. The cleaning fluid circulation system is connected to the first ultrasonic cleaning tank and the second ultrasonic cleaning tank.

2. The green fully automatic cleaning device for aluminum-clad steel wire according to claim 1, characterized in that: The trough guide wheel assembly includes four rectangularly distributed trough guide wheel shafts. Aluminum-clad steel wire is wound around the four trough guide wheel shafts and evenly spread along the length of the trough guide wheel shafts. The aluminum-clad steel wire located on the upper side of the trough guide wheel assembly is the upper cleaning section, and the aluminum-clad steel wire located on the lower side of the trough guide wheel assembly is the lower cleaning section.

3. The green fully automatic cleaning device for aluminum-clad steel wire according to claim 2, characterized in that: The first ultrasonic cleaning tank and the second ultrasonic cleaning tank have first threading holes on both end faces for the aluminum-clad steel wires of the upper cleaning section and the lower cleaning section to pass through, and sealing rings are provided in the first threading holes.

4. The green fully automatic cleaning device for aluminum-clad steel wire according to claim 1, characterized in that: The cleaning fluid circulation system includes a cleaning fluid filter and a cleaning fluid heating device. The outlets of the first and second ultrasonic cleaning tanks are connected to the inlet of the cleaning fluid filter through pipes. The outlet of the cleaning fluid filter is connected to the return outlet of the first and second ultrasonic cleaning tanks through pipes. The cleaning fluid heating device is installed on one side of the cleaning fluid filter to heat the cleaning fluid flowing out of the cleaning fluid filter.

5. The green fully automatic cleaning device for aluminum-clad steel wire according to claim 1, characterized in that: An ultrasonic generator is installed in both the first and second ultrasonic cleaning tanks.

6. The green fully automatic cleaning device for aluminum-clad steel wire according to claim 1, characterized in that: It also includes a first air knife, which is set at the outlet end of the guide wheel assembly of the trough.

7. The green fully automatic cleaning device for aluminum-clad steel wire according to claim 1, characterized in that: It also includes an anti-oxidation tank, an anti-oxidation tank guide wheel assembly, and an anti-oxidation liquid circulation system. Aluminum-clad steel wire is wound on the anti-oxidation tank guide wheel assembly and placed inside the anti-oxidation tank. The anti-oxidation liquid circulation system is connected to the anti-oxidation tank.

8. The green fully automatic cleaning device for aluminum-clad steel wire according to claim 7, characterized in that: The anti-oxidation tank guide wheel assembly consists of two anti-oxidation tank guide wheel shafts. Aluminum-clad steel wire is wound around the two anti-oxidation tank guide wheel shafts and spread evenly along the length of the anti-oxidation tank guide wheel shafts. The two end faces of the anti-oxidation tank have second threading holes for the aluminum-clad steel wire to pass through, and sealing rings are installed in the second threading holes.

9. The green fully automatic cleaning device for aluminum-clad steel wire according to claim 7, characterized in that: The antioxidant solution circulation system includes an antioxidant solution filter. The inlet of the antioxidant solution filter is connected to the outlet of the antioxidant tank via a pipe, and the outlet of the antioxidant solution filter is connected to the return port of the antioxidant tank via a pipe.

10. The green fully automatic cleaning device for aluminum-clad steel wire according to claim 7, characterized in that: It also includes a second air knife, which is installed at the outlet end of the guide wheel assembly of the anti-oxidation tank.

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