Aluminum plate straightening machine compression roller structure
Patent Information
- Application Number
- CN202522326375.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-03
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-03
AI Technical Summary
[0003]传统矫直机上下辊的轴线在出厂时已经定好,间距一般通过螺栓来设定,需要逐个进行调整,对不同厚度板材的适应性差,无法根据实际矫直需求,快速调节间距,适配性不足,针对上述问题,我们推出了一种铝板矫直机压辊结构
其一,通过电机驱动和同步传动机制相配合,调节组件能够快速调整压辊和传动辊之间的距离,自动化设计省去了人工逐个调节螺栓的繁琐步骤,操作人员只需启动电机,即可完成间距调节,大大简化了操作流程,降低了劳动强度。
Smart Images

Figure CN224794316U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum plate production technology, and in particular to a pressure roller structure for an aluminum plate straightening machine. Background Technology
[0002] In the production process of metal sheets, in order to meet the requirements of subsequent processing, factories use a variety of straightening methods, and the most widely used equipment is the multi-roll straightener.
[0003] The axes of the upper and lower rollers of traditional straightening machines are fixed at the factory, and the spacing is usually set by bolts. Each roller needs to be adjusted individually, which has poor adaptability to different thicknesses of plates and cannot quickly adjust the spacing according to actual straightening needs. In order to address the above problems, we have introduced a pressure roller structure for aluminum plate straightening machines. Utility Model Content
[0004] This utility model discloses a pressure roller structure for an aluminum plate straightening machine. It studies and improves upon the existing structure and its shortcomings, providing a pressure roller structure for an aluminum plate straightening machine to achieve better practical value.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: A pressure roller structure for an aluminum plate straightening machine includes a table, a mounting frame fixedly connected to the top of the table, transmission rollers rotatably connected at equal intervals inside the mounting frame, one end of the transmission roller bearing extending to the outside of the mounting frame and fixedly connected to a first synchronous pulley, a first synchronous belt disposed inside the first synchronous pulley, a first motor disposed on one side of the mounting frame, one end of the output shaft of the first motor being fixedly connected to one end of one of the transmission roller bearings, a fixed frame disposed inside the mounting frame, pressure rollers rotatably connected at equal intervals inside the fixed frame, and an adjustment component disposed on the top of the mounting frame for moving the fixed frame. The adjustment component includes mounting strips, which are equidistantly arranged on the top of the fixed frame. A flange block is fixedly connected to the outer side of the mounting strip, and the bottom of the flange block is fixedly connected to the top of the fixed frame. A limit frame is fixedly connected to the top of the mounting frame, and the inside of the limit frame is slidably connected to the outer side of the mounting strip.
[0006] In a preferred embodiment, the top of the mounting frame is fixedly connected with fixing blocks at equal intervals, and mounting rods are rotatably connected between one side of the fixing blocks. A second motor is provided on the top of the mounting frame, and a second synchronous pulley is provided on the outer side of the output shaft of the second motor and on the outer side of one of the mounting rods. A second synchronous belt is provided inside the second synchronous pulley.
[0007] In a preferred embodiment, a first gear is fixedly connected to one end of the output shaft of the second motor, and a second gear is fixedly connected to the outer side of one of the mounting rods, wherein the first gear meshes with the second gear.
[0008] In a preferred embodiment, a third gear is fixedly connected to the outer side of the mounting rod at equal intervals, and teeth are provided at equal intervals inside the mounting strip, the teeth meshing with the third gear.
[0009] In a preferred embodiment, springs are fixedly connected at equal intervals to the top of the fixed frame, and the top of the springs abuts against the top of the inner wall of the mounting frame.
[0010] In a preferred embodiment, a control box is provided on one side of the mounting frame, and both the first motor and the second motor are electrically connected to the control box.
[0011] The pressure roller structure of the aluminum plate straightening machine provided by this utility model has the following advantages: Firstly, through the combination of motor drive and synchronous transmission mechanism, the adjustment component can quickly adjust the distance between the pressure roller and the transmission roller. The automated design eliminates the tedious step of manually adjusting each bolt one by one. Operators only need to start the motor to complete the spacing adjustment, which greatly simplifies the operation process and reduces labor intensity.
[0012] Secondly, the springs provide elastic support and cushioning during the movement of the fixed frame. This improves the smoothness of the movement as the fixed frame moves up and down within the mounting frame. Attached Figure Description
[0013] Figure 1 This is a three-dimensional schematic diagram of the pressure roller structure of an aluminum plate straightening machine proposed in this utility model.
[0014] Figure 2 This is a first exploded view of the pressure roller structure of an aluminum plate straightening machine proposed in this utility model.
[0015] Figure 3 This is a second exploded view of the pressure roller structure of an aluminum plate straightening machine proposed in this utility model.
[0016] Figure 4 This is a third exploded view of the pressure roller structure of an aluminum plate straightening machine proposed in this utility model.
[0017] Figure 5 This is the fourth exploded view of the pressure roller structure of an aluminum plate straightening machine proposed in this utility model.
[0018] In the attached diagram: 1. Platform; 2. Mounting frame; 3. Drive roller; 4. First synchronous pulley; 5. First synchronous belt; 6. First motor; 7. Fixing frame; 8. Pressure roller; 9. Mounting strip; 10. Flange block; 11. Limiting frame; 12. Tooth; 13. Fixing block; 14. Mounting rod; 15. Second motor; 16. Second synchronous pulley; 17. Second synchronous belt; 18. First gear; 19. Second gear; 20. Third gear; 21. Spring; 22. Control box. Detailed Implementation
[0019] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and marked in the accompanying drawings can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely represents selected embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.
[0020] The pressure roller structure of the aluminum plate straightening machine disclosed in this utility model is mainly used in aluminum plate production.
[0021] Reference Figures 1 to 5 A pressure roller structure for an aluminum plate straightening machine includes: a table 1, a mounting frame 2 fixedly connected to the top of the table 1, a transmission roller 3 rotatably connected at equal intervals inside the mounting frame 2, one end of the bearing of the transmission roller 3 extending to the outside of the mounting frame 2 and fixedly connected to a first synchronous wheel 4, a first synchronous belt 5 disposed inside the first synchronous wheel 4, a first motor 6 disposed on one side of the mounting frame 2, one end of the output shaft of the first motor 6 being fixedly connected to one end of the bearing of one of the transmission rollers 3, a fixed frame 7 disposed inside the mounting frame 2, a pressure roller 8 rotatably connected at equal intervals inside the fixed frame 7, and an adjustment component disposed on the top of the mounting frame 2 for moving the fixed frame 7; The adjustment assembly includes mounting strips 9, which are equidistantly arranged on the top of the fixed frame 7. Flange blocks 10 are fixedly connected to the outer side of the mounting strips 9, and the bottom of the flange blocks 10 is fixedly connected to the top of the fixed frame 7. A limit frame 11 is fixedly connected to the top of the mounting frame 7, and the inside of the limit frame 11 is slidably connected to the outer side of the mounting strips 9. The top of the mounting frame 2 is fixedly connected with fixed blocks 13 at equal intervals. The sides of the fixed blocks 13 are rotatably connected with mounting rods 14. The top of the mounting frame 2 is provided with a second motor 15. The outer side of the output shaft of the second motor 15 and the outer side of one of the mounting rods 14 are both provided with second synchronous pulleys 16. The inside of the second synchronous pulleys 16 is provided with a second synchronous belt 17. One end of the output shaft of the second motor 15 is fixedly connected to the first gear 18, and the outer side of one of the mounting rods 14 is fixedly connected to the second gear 19, with the first gear 18 and the second gear 19 meshing. The third gear 20 is fixedly connected to the outer side of the mounting rod 14 at equal intervals, and the teeth 12 are provided at equal intervals inside the mounting strip 9, and the teeth 12 mesh with the third gear 20.
[0022] In the above technical solution, considering that the axes of the upper and lower rollers of the traditional straightening machine are fixed at the factory, and the spacing is generally set by bolts, requiring individual adjustment, it has poor adaptability to plates of different thicknesses and cannot quickly adjust the spacing according to actual straightening needs, resulting in insufficient adaptability. To solve this problem, the specific operation is as follows: By setting an adjustment component, when it is necessary to adjust the distance between the drive roller 3 and the pressure roller 8, the second motor 15 is started, and with the synergistic action of the second synchronous pulley 16 and the second synchronous belt 17, a set of mounting rods 14 are driven to rotate. During this process, using the meshing transmission between gears, the first gear 18 drives the second gear 19 to rotate, thereby causing the other set of mounting rods 14 to rotate synchronously. Subsequently, the rotation of the third gear 20 pushes the mounting strip 9 downward, causing the fixed frame 7 to move downward within the mounting frame 2 accordingly, thereby achieving precise adjustment of the distance between the drive roller 3 and the pressure roller 8. After the adjustment is completed, the first motor 6 is started, and with the transmission mechanism of the first synchronous pulley 4 and the first synchronous belt 5, all drive rollers 3 are driven to rotate synergistically. Finally, the aluminum plate is placed between the drive roller 3 and the pressure roller 8 from one end of the mounting frame 2 to straighten it. Through the combination of motor drive and synchronous transmission mechanism, the adjustment component can quickly adjust the distance between the pressure roller 8 and the drive roller 3. The automated design eliminates the tedious step of manually adjusting each bolt; operators only need to start the motor to complete the distance adjustment, greatly simplifying the operation process and reducing labor intensity.
[0023] Reference Figures 1 to 5 In a preferred embodiment, springs 21 are fixedly connected at equal intervals to the top of the fixed frame 7, and the top of the springs 21 abuts against the top of the inner wall of the mounting frame 2. By setting the springs 21, elastic support can be provided during the movement of the fixed frame 7, thus playing a buffering role. When the fixed frame 7 moves up and down within the mounting frame 2, the stability of the movement process can be improved.
[0024] Reference Figures 1 to 5 In a preferred embodiment, a control box 22 is provided on one side of the mounting frame 2, and the first motor 6 and the second motor 15 are both electrically connected to the control box 22. Working Principle: In use, when adjusting the distance between the drive roller 3 and the pressure roller 8, the second motor 15 is started. Through the coordinated action of the second synchronous pulley 16 and the second synchronous belt 17, a set of mounting rods 14 are driven to rotate. During this process, utilizing the meshing transmission between gears, the first gear 18 drives the second gear 19 to rotate, thereby causing the other set of mounting rods 14 to rotate synchronously. Subsequently, the rotation of the third gear 20 pushes the mounting strip 9 downwards, causing the fixed frame 7 to move downwards within the mounting frame 2, thus achieving precise adjustment of the distance between the drive roller 3 and the pressure roller 8. After adjustment, the first motor 6 is started, using the transmission mechanism of the first synchronous pulley 4 and the first synchronous belt 5 to drive all the drive rollers 3 to rotate collaboratively. Finally, the aluminum plate is placed between the drive roller 3 and the pressure roller 8 from one end of the mounting frame 2 to perform straightening. All content not described in detail in this specification belongs to prior art known to those skilled in the art.
[0025] The above description is merely a preferred embodiment of this utility model, but the protection scope of this utility model is not limited thereto. The substitutions may be replacements of some structures, devices, or method steps, or they may be complete technical solutions. Equivalent substitutions or modifications made based on the technical solution and inventive concept of this utility model should all be covered within the protection scope of this utility model.
Claims
1. A pressure roller structure for an aluminum plate straightening machine, comprising a table (1), characterized in that, A mounting frame (2) is fixedly connected to the top of the platform (1). A transmission roller (3) is rotatably connected at equal intervals inside the mounting frame (2). One end of the bearing of the transmission roller (3) extends to the outside of the mounting frame (2) and is fixedly connected to a first synchronous pulley (4). A first synchronous belt (5) is provided inside the first synchronous pulley (4). A first motor (6) is provided on one side of the mounting frame (2). One end of the output shaft of the first motor (6) is fixedly connected to one end of the bearing of one of the transmission rollers (3). A fixed frame (7) is provided inside the mounting frame (2). A pressure roller (8) is rotatably connected at equal intervals inside the fixed frame (7). An adjustment component is provided on the top of the mounting frame (2). The adjustment component is used to drive the fixed frame (7) to move. The adjustment assembly includes an installation strip (9), which is equidistantly arranged on the top of the fixed frame (7). A flange block (10) is fixedly connected to the outside of the installation strip (9). The bottom of the flange block (10) is fixedly connected to the top of the fixed frame (7). A limit frame (11) is fixedly connected to the top of the installation frame (2). The inside of the limit frame (11) is slidably connected to the outside of the installation strip (9).
2. The pressure roller structure of an aluminum plate straightening machine according to claim 1, characterized in that, The top of the mounting frame (2) is fixedly connected with fixed blocks (13) at equal intervals. The fixed blocks (13) are rotatably connected to one side of each other with mounting rods (14). The top of the mounting frame (2) is provided with a second motor (15). The outer side of the output shaft of the second motor (15) and the outer side of one of the mounting rods (14) are both provided with a second synchronous pulley (16). The inside of the second synchronous pulley (16) is provided with a second synchronous belt (17).
3. The pressure roller structure of an aluminum plate straightening machine according to claim 2, characterized in that, One end of the output shaft of the second motor (15) is fixedly connected to a first gear (18), and a second gear (19) is fixedly connected to the outside of one of the mounting rods (14). The first gear (18) and the second gear (19) mesh with each other.
4. The pressure roller structure of an aluminum plate straightening machine according to claim 3, characterized in that, The mounting rod (14) is fixedly connected to the third gear (20) at equal intervals on the outside, and the mounting strip (9) is provided with teeth (12) at equal intervals inside, and the teeth (12) mesh with the third gear (20).
5. The pressure roller structure of an aluminum plate straightening machine according to claim 1, characterized in that, The top of the fixed frame (7) is fixedly connected with springs (21) at equal intervals, and the top of the springs (21) abuts against the top of the inner wall of the mounting frame (2).
6. The pressure roller structure of an aluminum plate straightening machine according to claim 1, characterized in that, A control box (22) is provided on one side of the mounting frame (2), and the first motor (6) and the second motor (15) are both electrically connected to the control box (22).