An assembled straightening and withdrawing roller

CN224794318UActive Publication Date: 2026-09-25NANJING BAOJIA TOOL MFG CO LTD
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Patent Information

Application Number
CN202522836463.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-31
Publication Date
2026-09-25
Estimated Expiration
2035-12-31

AI Technical Summary

Technical Problem

[0005]本实用新型的目的在于提供一种装配式拉矫辊,以解决上述背景技术中提到的现有技术中的拉矫辊为一体式结构,在磨损时,需要整体更换,增大了企业的使用成本,且拉矫辊通过两端的辊轴转动安装于轴承座上,在更换拉矫辊时,需要将辊轴从轴承座取下,再在新的辊轴安装于轴承座上,费时费力,不利于装置的推广使用的问题

Benefits of technology

[0011]与现有技术相比,本实用新型的有益效果是:本实用新型通过在辊轴的端部设置第一六角块,辊体上设置有与第一六角块适配的第二六角块,卡套可套设于第一六角块和第二六角块外侧,能够实现辊体与辊轴之间的便捷拆分,可对辊体从装置内单独取出,以对辊套单独更换,操作便捷省力,降低了更换成本。

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Abstract

The utility model relates to the technical field of straightening roll, concretely is a kind of assembly type straightening roll, comprising: roll shaft;The end portion of roll shaft is integrally formed with first hexagonal block, the surface of first hexagonal block is equipped with first clamping slot;The inside of roll shaft is equipped with split structure, and the split structure includes roller body, the inside of roll shaft is movably installed in roller body, the surface of roller body is equipped with first installation slot, the outer wall of roller body is integrally formed with guide block, and the both ends of roller body are integrally formed with second hexagonal block.The utility model is equipped with first hexagonal block in the end portion of roll shaft, and second hexagonal block is set on roller body and is adapted to first hexagonal block, and sleeve can be set on the outside of first hexagonal block and second hexagonal block, the convenient split between roller body and roll shaft can be realized, roller body can be individually taken out from device, to replace roll sleeve individually, it is convenient and labor-saving to operate, and replacement cost is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of tension straightening roller technology, specifically an assembled tension straightening roller. Background Technology

[0002] A tension straightening roller is a common metal processing equipment that can stretch and straighten metal sheets during the processing of metal sheets. During the straightening process, the tension straightening roller is in continuous contact with the high-temperature metal sheet and is subjected to friction, load and temperature changes over a long period of time, which causes various damages to its surface and interior. When the damage accumulates to a certain extent, it must be replaced to maintain production safety and quality.

[0003] However, the existing tension leveling rollers are of an integral structure, which requires replacement of the whole unit when worn, increasing the operating costs for enterprises. In addition, the tension leveling rollers are mounted on bearing seats by rotating roller shafts at both ends. When replacing tension leveling rollers, the roller shafts need to be removed from the bearing seats and then new roller shafts need to be installed on the bearing seats, which is time-consuming and labor-intensive and not conducive to the promotion and use of the equipment.

[0004] Therefore, in order to solve the above problems, an assembled tension straightening roller is proposed. Utility Model Content

[0005] The purpose of this utility model is to provide an assembled tension leveling roller to solve the problems mentioned in the background art. The tension leveling roller in the prior art is an integral structure, which requires the whole roller to be replaced when worn, increasing the cost of use for enterprises. In addition, the tension leveling roller is mounted on the bearing seat by rotating roller shafts at both ends. When replacing the tension leveling roller, the roller shaft needs to be removed from the bearing seat and then a new roller shaft needs to be installed on the bearing seat, which is time-consuming and laborious and not conducive to the promotion and use of the device.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an assembled tension straightening roller, comprising: a roller shaft; The end of the roller is integrally formed with a first hexagonal block, and a first slot is formed on the surface of the first hexagonal block; A split structure is installed on the inner side of the roller shaft. The split structure includes a roller body, which is movably installed on the inner side of the roller shaft. A first mounting groove is formed on the surface of the roller body. A guide block is integrally formed on the outer wall of the roller body. A second hexagonal block is integrally formed at both ends of the roller body. A second slot is formed on the surface of the second hexagonal block. Two sets of retaining sleeves are fitted on the outer sides of the first and second hexagonal blocks. The two sets of retaining sleeves are fixedly connected by connecting bolts. Insert blocks are welded on the inner walls of the retaining sleeves. A roller sleeve is fitted on the outer side of the roller body. A guide groove is formed on the inner wall of the roller sleeve. A second mounting groove is formed on the outer wall of the roller sleeve. A positioning bolt is movably installed on the inner side of the second mounting groove by thread.

[0007] Preferably, the first hexagonal block is adapted to the second hexagonal block, and the second hexagonal block is attached to the first hexagonal block.

[0008] Preferably, the inner wall of the card sleeve is fitted to the outer wall of the first hexagonal block and the second hexagonal block, and the insert is inserted into the inside of the first card slot and the second card slot.

[0009] Preferably, the guide block is slidably mounted inside the guide groove.

[0010] Preferably, the bottom end of the second mounting groove communicates with the upper end of the first mounting groove, and the positioning bolt passes through the second mounting groove, with its bottom end screwed inside the first mounting groove.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: By setting a first hexagonal block at the end of the roller shaft and a second hexagonal block adapted to the first hexagonal block on the roller body, and a sleeve can be fitted on the outside of the first and second hexagonal blocks, the roller body and the roller shaft can be easily separated. The roller body can be taken out separately from the device for individual replacement of the roller sleeve. The operation is convenient and labor-saving, and the replacement cost is reduced.

[0012] This utility model features a detachable structure. By unscrewing the connecting bolts, the retaining sleeve can be released from the first and second hexagonal blocks. Pulling the retaining sleeve allows the insert to be pulled out from the first and second slots, releasing the roller body from the inner side of the roller shaft. This facilitates the removal of the roller body from the inner side of the first hexagonal block without removing the roller shaft from the bearing seat, thus avoiding the need for bearing seat calibration during reinstallation. Next, unscrewing the positioning bolts allows them to be removed from the second and first mounting slots, releasing the roller sleeve from the outer side of the roller body. Pulling the roller sleeve allows the guide groove to slide out from the outside of the guide block, enabling the roller sleeve to be removed from the outside of the roller body for individual replacement, reducing replacement costs. Furthermore, it addresses wear... After the roller sleeve is replaced, the new roller sleeve is fitted onto the outside of the roller body, so that the guide groove is fitted onto the outside of the guide block, allowing the bottom end of the second mounting groove to communicate with the top end of the first mounting groove. At this time, tighten the positioning bolt, which can pass through the second mounting groove and the first mounting groove, to fix the roller sleeve onto the outer wall of the roller body. Next, place the roller body on the inside of the roller shaft, so that the second hexagonal block fits against the first hexagonal block. At this time, fit two sets of clips onto the outside of the first and second hexagonal blocks, so that the inserts are inserted into the first and second slots, and tighten the connecting bolts to fix the two sets of clips onto the outside of the first and second hexagonal blocks, realizing the fixed installation of the roller body inside the roller shaft, thus completing the roller sleeve replacement work. Attached Figure Description

[0013] Figure 1 This is a front view schematic diagram of the structure of this utility model; Figure 2 This is an exploded view of the structure of this utility model; Figure 3 This is an exploded view of the structure of the roller body of this utility model; Figure 4 This is a frontal sectional view of the structure of this utility model.

[0014] In the diagram: 1. Roller shaft; 11. First hexagonal block; 12. First slot; 2. Split structure; 21. Roller body; 22. First mounting groove; 23. Guide block; 24. Second hexagonal block; 25. Second slot; 26. Sleeve; 27. Connecting bolt; 28. Insert block; 29. ​​Roller sleeve; 210. Guide groove; 211. Second mounting groove; 212. Positioning bolt. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] Please see Figures 1-4 The present invention provides an embodiment of an assembled tension straightening roller: The roller 1 used in this application is a product that can be purchased directly from the market. Its principle and connection method are existing technologies well known to those skilled in the art, so they will not be described in detail here.

[0017] An assembled tension straightening roller includes: a roller shaft 1; The end of the roller 1 is integrally formed with a first hexagonal block 11, and a first slot 12 is formed on the surface of the first hexagonal block 11; A split structure 2 is installed on the inner side of the roller shaft 1. The split structure 2 includes a roller body 21, which is movably installed on the inner side of the roller shaft 1. A first mounting groove 22 is formed on the surface of the roller body 21. A guide block 23 is integrally formed on the outer wall of the roller body 21. Second hexagonal blocks 24 are integrally formed at both ends of the roller body 21. A second slot 25 is formed on the surface of the second hexagonal blocks 24. Two sets of retaining sleeves 26 are fitted on the outer sides of the first hexagonal blocks 11 and the second hexagonal blocks 24. The two sets of retaining sleeves 26 are fixedly connected by connecting bolts 27. Insert blocks 28 are welded on the inner walls of the retaining sleeves 26. A roller sleeve 29 is fitted on the outer side of the roller body 21. The inner wall of the roller sleeve 29 is provided with a guide groove 210, and the outer wall of the roller sleeve 29 is provided with a second mounting groove 211. The inner side of the second mounting groove 211 is provided with a positioning bolt 212 by means of thread. By setting a first hexagonal block 11 at the end of the roller shaft 1, and setting a second hexagonal block 24 on the roller body 21 that is compatible with the first hexagonal block 11, the sleeve 26 can be sleeved on the outside of the first hexagonal block 11 and the second hexagonal block 24, which can realize the convenient separation between the roller body 21 and the roller shaft 1. The roller body 21 can be taken out separately from the device to replace the roller sleeve 29 separately. The operation is convenient and labor-saving, and the replacement cost is reduced.

[0018] Furthermore, the first hexagonal block 11 is adapted to the second hexagonal block 24, the second hexagonal block 24 is attached to the first hexagonal block 11, and the second hexagonal block 24 and the first hexagonal block 11 can be attached to the inner wall of the card sleeve 26.

[0019] Furthermore, the inner wall of the sleeve 26 is fitted to the outer wall of the first hexagonal block 11 and the second hexagonal block 24, and the insert 28 is inserted into the inside of the first slot 12 and the second slot 25. The insert 28 cooperates with the first slot 12 and the second slot 25 to provide connection limit for the installation of the roller body 21 inside the roller shaft 1.

[0020] Furthermore, the guide block 23 is slidably installed inside the guide groove 210, and the roller sleeve 29 can move on the outside of the roller body 21 through the guide groove 210 and the guide block 23, making it convenient to install and remove the roller sleeve 29 on the outside of the roller body 21.

[0021] Furthermore, the bottom end of the second mounting groove 211 communicates with the upper end of the first mounting groove 22, and the positioning bolt 212 passes through the second mounting groove 211 and its bottom end is screwed inside the first mounting groove 22. The positioning bolt 212, the second mounting groove 211 and the first mounting groove 22 are adapted to provide positioning for the installation of the roller sleeve 29 on the outside of the roller body 21.

[0022] Working principle: During use, the outer wall of the roller sleeve 29 is in long-term contact with the high-temperature metal plate, which will cause damage. Unscrew the connecting bolt 27 to release the clamp 26 from the first hexagonal block 11 and the second hexagonal block 24. Pull the clamp 26 to pull the insert 28 out from the first slot 12 and the second slot 25, thus releasing the roller body 21 from the inside of the roller shaft 1. This makes it easier to remove the roller body 21 from the inside of the first hexagonal block 11 without removing the roller shaft 1 from the bearing seat, thereby avoiding the need for bearing seat calibration during reinstallation. Next, unscrew the positioning bolt 212 to remove it from the second mounting groove 211 and the first mounting groove 22, thus releasing the roller sleeve 29 from the outside of the roller body 21. Pull the roller sleeve 29, and the guide groove 210 can slide out from the outside of the guide block 23, allowing the roller sleeve 29 to be removed from the outside of the roller body 21 for individual replacement, reducing replacement costs. After replacing the worn roller sleeve 29, the new roller sleeve 29 is fitted onto the outside of the roller body 21, so that the guide groove 210 is fitted onto the outside of the guide block 23, allowing the bottom end of the second mounting groove 211 to communicate with the upper end of the first mounting groove 22. At this time, the positioning bolt 212 is tightened, which can pass through the second mounting groove 211 and the first mounting groove 22, thus fixing the roller sleeve 29 onto the outer wall of the roller body 21. Next, the roller body 21 is placed inside the roller shaft 1, so that the second hexagonal block 24 fits against the first hexagonal block 11. At this time, two sets of retaining sleeves 26 are fitted onto the outside of the first hexagonal block 11 and the second hexagonal block 24, so that the insert block 28 is inserted into the first retaining groove 12 and the second retaining groove 25. The connecting bolt 27 is tightened, thus fixing the two sets of retaining sleeves 26 onto the outside of the first hexagonal block 11 and the second hexagonal block 24, realizing the fixed installation of the roller body 21 inside the roller shaft 1, and completing the replacement of the roller sleeve 29.

[0023] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model in any way. Those skilled in the art can readily implement this utility model based on the accompanying drawings and the above description. However, any modifications, alterations, or equivalent variations made by those skilled in the art without departing from the scope of the utility model's technical solution, utilizing the disclosed technical content, are considered equivalent embodiments of this utility model. Furthermore, any equivalent changes, alterations, or variations made to the above embodiments based on the essential technology of this utility model are still within the protection scope of this utility model's technical solution.

Claims

1. An assembled tension leveling roller, comprising: Roller (1); Its features are: The end of the roller (1) is integrally formed with a first hexagonal block (11), and a first slot (12) is provided on the surface of the first hexagonal block (11). A split structure (2) is installed on the inner side of the roller shaft (1). The split structure (2) includes a roller body (21), which is movably installed on the inner side of the roller shaft (1). A first mounting groove (22) is provided on the surface of the roller body (21). A guide block (23) is integrally formed on the outer wall of the roller body (21). A second hexagonal block (24) is integrally formed at both ends of the roller body (21). A second slot (25) is provided on the surface of the second hexagonal block (24). The first hexagonal block (11) and the second hexagonal block (24) are connected to the roller shaft (11). Two sets of sleeves (26) are fitted on the outer side of the hexagonal block (24). The two sets of sleeves (26) are fixedly connected by connecting bolts (27). Inserts (28) are welded on the inner wall of the sleeves (26). Roller sleeves (29) are fitted on the outer side of the roller body (21). Guide grooves (210) are opened on the inner wall of the roller sleeves (29). A second mounting groove (211) is opened on the outer wall of the roller sleeves (29). A positioning bolt (212) is installed on the inner side of the second mounting groove (211) by means of thread.

2. The assembled tension leveling roller according to claim 1, characterized in that: The first hexagonal block (11) is adapted to the second hexagonal block (24), and the second hexagonal block (24) is attached to the first hexagonal block (11).

3. The assembled tension leveling roller according to claim 1, characterized in that: The inner wall of the sleeve (26) is fitted to the outer wall of the first hexagonal block (11) and the second hexagonal block (24), and the insert (28) is inserted into the inside of the first slot (12) and the second slot (25).

4. The assembled tension leveling roller according to claim 1, characterized in that: The guide block (23) is slidably installed inside the guide groove (210).

5. The assembled tension leveling roller according to claim 1, characterized in that: The bottom end of the second mounting groove (211) is connected to the upper end of the first mounting groove (22), and the positioning bolt (212) passes through the second mounting groove (211) and its bottom end is screwed inside the first mounting groove (22).