Photovoltaic tracking support punch forming device

Abstract

The utility model relates to the technical field of punch forming device especially, it is a kind of photovoltaic tracking support punch forming device, when using, staff places square tube on mould assembly, then through the controller operation punch assembly and mould assembly are opposite square tube and are carried out punch forming, square tube becomes arc elbow, when punch assembly is far from mould assembly, ejection assembly ejects arc elbow from mould assembly, it is convenient for staff to carry out unloading operation, improve processing efficiency;Including workbench and controller, the workbench front end is equipped with controller, it further includes punch assembly, mould assembly and ejection assembly, the workbench top is equipped with punch assembly, is provided with mould assembly on punch assembly, the mould assembly inside is provided with ejection assembly, the punch assembly is connected with controller line.

Description

Technical Field

[0001] This utility model relates to the technical field of stamping forming equipment, and in particular to a stamping forming equipment for a photovoltaic tracking bracket. Background Technology

[0002] Photovoltaic tracking brackets (such as...) Figure 7 As a key piece of equipment for improving the power generation efficiency of photovoltaic power plants, the structural design and manufacturing process of the tracking bracket directly affect the reliability, cost, and performance of the entire system. During the manufacturing process of the tracking bracket, to meet specific structural connection and functional requirements, a large-arc bent pipe component is often installed below the photovoltaic panel mounting frame. An angle marker is provided on the outer side of this bent pipe component to indicate the horizontal angle of the photovoltaic panel mounting frame.

[0003] While traditional stamping and bending dies offer advantages such as high efficiency and strong forming force, demolding the workpiece after stamping, due to its tight fit with the die cavity, presents a significant technical challenge. Current technologies often employ manual prying or robotic forcible pulling, methods with clear drawbacks: First, forced removal easily leaves scratches and indentations on the workpiece surface, affecting the product's appearance and corrosion resistance; second, for already formed thin-walled square tubes, improper demolding force can lead to secondary plastic deformation or crushing, resulting in product scrap; third, manual operation is inefficient and poses safety hazards, making it unsuitable for modern mass production demands. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides a photovoltaic tracking bracket stamping forming device.

[0005] This utility model discloses a photovoltaic tracking bracket stamping forming device, including a worktable and a controller. The controller is installed at the front end of the worktable, which also includes a stamping component, a mold component, and an ejection component. The stamping component is installed at the top of the worktable, and the mold component is set on the stamping component. The ejection component is set inside the mold component. The stamping component is connected to the controller. In use, the operator places a square tube on the mold component, and then operates the stamping component and the mold component to stamp the square tube, turning the square tube into an arc-shaped bend. When the stamping component moves away from the mold component, the ejection component pushes the arc-shaped bend out of the mold component, which facilitates the unloading operation of the operator and improves processing efficiency.

[0006] Preferably, the stamping assembly includes a base, bolts, uprights, a top plate, a hydraulic cylinder, a lifting plate, and a stamping head. The base is fixedly installed on the top of the workbench by multiple sets of bolts. A set of uprights is provided at each of the four corners of the base's top, and the tops of all four sets of uprights are connected to the bottom of the top plate. A hydraulic cylinder is installed on the top of the top plate, and the bottom moving end of the hydraulic cylinder extends below the top plate and connects to the top of the lifting plate. A stamping head is provided at the bottom of the lifting plate. The square tube is placed on the mold assembly, and the operator operates the hydraulic cylinder to extend via a controller, thereby causing the lifting plate to lower the stamping head. The stamping head and the mold assembly cooperate to stamp the square tube, improving processing efficiency.

[0007] Preferably, the mold assembly includes a mold body, slots, guide rollers, and a mold cavity. The mold body is fixedly installed on the top of the base. A set of slots is provided on the left and right sides of the top of the mold body. A set of guide rollers is rotatably installed in each set of slots. The mold body is provided with a mold cavity that is adapted to the stamping head. The square tube is placed on the two sets of guide rollers. When the hydraulic cylinder extends, the lifting plate drives the stamping head to descend. The stamping head presses downward on the middle of the square tube. The two sets of guide rollers rotate adaptively. When the stamping head pushes the square tube into the mold cavity, the stamping is completed. Then, the hydraulic cylinder is shortened, and the ejector assembly pushes the bent tube out of the mold cavity, making it convenient for the operator to handle the material.

[0008] Preferably, the ejection assembly includes a spring, a telescopic rod, and an ejection plate. The mold body has a square opening that communicates with the mold cavity. A set of springs and a set of telescopic rods are respectively installed in the square opening. The springs are fitted onto the outside of the telescopic rods. The top ends of the springs and the telescopic rods are connected to the bottom end of the ejection plate. The ejection plate is located inside the mold cavity. When the punching head punches the square tube and the square tube enters the mold cavity for forming, the springs and telescopic rods retract. When the punching head moves away from the mold body, the ejection plate ejects the bent tube out of the mold cavity under the action of the spring force, making it easy for the operator to pick up.

[0009] Preferably, it also includes a guide bar and a sliding sleeve. The top of the lifting plate is provided with a guide bar, and the upright is provided with a sliding sleeve. The guide bar and the sliding sleeve are slidably connected. The hydraulic cylinder drives the lifting plate to adjust its height in cooperation with the guide bar and the sliding sleeve, thereby improving stability.

[0010] Preferably, the worktable includes legs, with a set of legs provided at each of the four corners of the bottom end; the four sets of legs cooperate with each other to provide stable support for the worktable and improve stability.

[0011] Preferably, it also includes a handle, with a handle provided on the side of the workbench; the operator can move the equipment a short distance using the handle, improving convenience.

[0012] Preferably, the handle is fitted with a handle sleeve on the outside.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: When in use, the operator places the square tube on the mold assembly, and then operates the stamping assembly and the mold assembly through the controller to stamp the square tube into an arc-shaped bend. When the stamping assembly moves away from the mold assembly, the ejection assembly ejects the arc-shaped bend out of the mold assembly, which facilitates the operator to unload the material and improves processing efficiency. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the isometric structure of this utility model; Figure 2 This is an exploded structural diagram of the present invention; Figure 3 This is an enlarged structural diagram of the workbench and mold body, etc. Figure 4 yes Figure 3 A partially enlarged structural diagram of section A in the middle; Figure 5 This is an enlarged structural diagram of the stamping head and top plate, etc. Figure 6 This is an enlarged structural diagram of the spring and ejector plate, etc. Figure 7 This is an isometric structural diagram of the photovoltaic tracking bracket.

[0015] The following are labels in the attached diagram: 1. Workbench; 2. Controller; 3. Base; 4. Bolt; 5. Upright pole; 6. Top plate; 7. Hydraulic cylinder; 8. Lifting plate; 9. Punch head; 10. Mold body; 11. Groove; 12. Guide roller; 13. Mold cavity; 14. Spring; 15. Telescopic rod; 16. Ejector plate; 17. Slip bar; 19. Support leg; 20. Handle; 21. Bend. Detailed Implementation

[0016] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete. Example 1

[0017] like Figures 1 to 6 As shown, a photovoltaic tracking bracket stamping forming device of the present invention includes a workbench 1 and a controller 2. The controller 2 is installed at the front end of the workbench 1. The device also includes a stamping component, a mold component and an ejection component. The stamping component is installed at the top of the workbench 1. The mold component is provided on the stamping component. The ejection component is provided inside the mold component. The stamping component is connected to the controller 2. like Figure 2 and Figure 5As shown, the stamping assembly includes a base 3, bolts 4, uprights 5, a top plate 6, a hydraulic cylinder 7, a lifting plate 8, and a stamping head 9. The base 3 is fixedly installed on the top of the workbench 1 by multiple sets of bolts 4. Each of the four corners of the top of the base 3 is provided with a set of uprights 5, and the tops of the four sets of uprights 5 are all connected to the bottom of the top plate 6. The top of the top plate 6 is equipped with a hydraulic cylinder 7, and the bottom moving end of the hydraulic cylinder 7 extends to the bottom of the top plate 6 and is connected to the top of the lifting plate 8. The bottom of the lifting plate 8 is provided with a stamping head 9. like Figure 3 and Figure 4 As shown, the mold assembly includes a mold body 10, slots 11, guide rollers 12 and mold cavity 13. The mold body 10 is fixedly installed on the top of the base 3. A set of slots 11 are respectively provided on the left and right sides of the top of the mold body 10. A set of guide rollers 12 are rotatably arranged in each set of slots 11. The mold body 10 is provided with a mold cavity 13, which is adapted to the stamping head 9.

[0018] In this embodiment, the square tube is placed on two sets of guide rollers 12. When the hydraulic cylinder 7 extends, the lifting plate 8 drives the stamping head 9 to descend. The stamping head 9 presses down on the middle of the square tube. The two sets of guide rollers 12 rotate adaptively. When the stamping head 9 pushes the square tube into the mold cavity 13, the stamping is completed. Then, the hydraulic cylinder 7 is shortened and the ejection assembly pushes the bent tube out of the mold cavity 13, making it easier for the staff to pick up the material. Example 2

[0019] like Figures 1 to 6 As shown, a photovoltaic tracking bracket stamping forming device of the present invention includes a workbench 1 and a controller 2. The controller 2 is installed at the front end of the workbench 1. The device also includes a stamping component, a mold component and an ejection component. The stamping component is installed at the top of the workbench 1. The mold component is provided on the stamping component. The ejection component is provided inside the mold component. The stamping component is connected to the controller 2. like Figure 2 and Figure 5 As shown, the stamping assembly includes a base 3, bolts 4, uprights 5, a top plate 6, a hydraulic cylinder 7, a lifting plate 8, and a stamping head 9. The base 3 is fixedly installed on the top of the workbench 1 by multiple sets of bolts 4. Each of the four corners of the top of the base 3 is provided with a set of uprights 5, and the tops of the four sets of uprights 5 are all connected to the bottom of the top plate 6. The top of the top plate 6 is equipped with a hydraulic cylinder 7, and the bottom moving end of the hydraulic cylinder 7 extends to the bottom of the top plate 6 and is connected to the top of the lifting plate 8. The bottom of the lifting plate 8 is provided with a stamping head 9. like Figure 3 and Figure 4As shown, the mold assembly includes a mold body 10, slots 11, guide rollers 12 and mold cavity 13. The mold body 10 is fixedly installed on the top of the base 3. A set of slots 11 are respectively provided on the left and right sides of the top of the mold body 10. A set of guide rollers 12 are rotatably arranged in each set of slots 11. The mold body 10 is provided with a mold cavity 13, which is adapted to the stamping head 9. like Figure 3 and Figure 6 As shown, the ejection assembly includes a spring 14, a telescopic rod 15, and an ejection plate 16. The mold body 10 is provided with a square opening, which communicates with the mold cavity 13. A set of springs 14 and a set of telescopic rods 15 are respectively provided in the square opening. The springs 14 are fitted on the outside of the telescopic rods 15. The top ends of the springs 14 and the telescopic rods 15 are connected to the bottom end of the ejection plate 16. The ejection plate 16 is inside the mold cavity 13. It also includes a light bar 17, a sliding sleeve 18, a support leg 19 and a handle 20. The top of the lifting plate 8 is provided with a light bar 17, the support rod 5 is provided with a sliding sleeve 18, the light bar 17 and the sliding sleeve 18 are slidably connected, the bottom of the worktable 1 is provided with a set of support legs 19 at the four corners, and the side of the worktable 1 is provided with a handle 20.

[0020] In this embodiment, the square tube is placed on two sets of guide rollers 12. When the hydraulic cylinder 7 extends, the lifting plate 8 drives the punch head 9 to descend. The punch head 9 presses down on the middle of the square tube. The two sets of guide rollers 12 rotate adaptively. When the punch head 9 punches the square tube and the square tube enters the mold cavity 13 for forming, the spring 14 and the telescopic rod 15 retract. When the punch head 9 moves away from the mold body 10, the ejector plate 16 ejects the bent tube out of the mold cavity 13 under the action of the spring force of the spring 14, making it easy for the staff to pick up.

[0021] The present invention relates to a photovoltaic tracking bracket stamping forming device, wherein the square tube is stamped into a bent tube, and there are gaps between the front and rear ends of the bent tube and the front and rear ends of the mold cavity 13. The controller 2 and hydraulic cylinder 7 of the photovoltaic tracking bracket stamping forming device are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0022] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A photovoltaic tracking bracket stamping forming device, comprising a workbench (1) and a controller (2), wherein the controller (2) is installed at the front end of the workbench (1), characterized in that, It also includes a stamping assembly, a mold assembly and an ejection assembly. The stamping assembly is installed on the top of the worktable (1), the mold assembly is provided on the stamping assembly, the ejection assembly is provided inside the mold assembly, and the stamping assembly is connected to the controller (2) by line.

2. The photovoltaic tracking bracket stamping forming device as described in claim 1, characterized in that, The stamping assembly includes a base (3), bolts (4), uprights (5), a top plate (6), a hydraulic cylinder (7), a lifting plate (8), and a stamping head (9). The base (3) is fixedly installed on the top of the workbench (1) by multiple sets of bolts (4). A set of uprights (5) is provided at each of the four corners of the top of the base (3). The tops of the four sets of uprights (5) are all connected to the bottom of the top plate (6). A hydraulic cylinder (7) is installed on the top of the top plate (6). The bottom moving end of the hydraulic cylinder (7) extends to the bottom of the top plate (6) and is connected to the top of the lifting plate (8). A stamping head (9) is provided at the bottom of the lifting plate (8).

3. The photovoltaic tracking bracket stamping forming device as described in claim 2, characterized in that, The mold assembly includes a mold body (10), slots (11), guide rollers (12) and a mold cavity (13). The mold body (10) is fixedly installed on the top of the base (3). A set of slots (11) is provided on the left and right sides of the top of the mold body (10). A set of guide rollers (12) is rotatably arranged in each set of slots (11). A mold cavity (13) is provided on the mold body (10). The mold cavity (13) is adapted to the stamping head (9).

4. The photovoltaic tracking bracket stamping forming device as described in claim 3, characterized in that, The ejection assembly includes a spring (14), a telescopic rod (15), and an ejection plate (16). The mold body (10) is provided with a square opening, which communicates with the mold cavity (13). A set of springs (14) and a set of telescopic rods (15) are respectively provided in the square opening. The springs (14) are fitted on the outside of the telescopic rods (15). The top ends of the springs (14) and the telescopic rods (15) are connected to the bottom end of the ejection plate (16). The ejection plate (16) is inside the mold cavity (13).

5. The photovoltaic tracking bracket stamping forming device as described in claim 2, characterized in that, It also includes a light bar (17) and a sliding sleeve (18). The top of the lifting plate (8) is provided with a light bar (17), and the upright (5) is provided with a sliding sleeve (18). The light bar (17) and the sliding sleeve (18) are slidably connected.

6. The photovoltaic tracking bracket stamping forming device as described in claim 1, characterized in that, Including support legs (19), a set of support legs (19) is provided at the four corners of the bottom end of the workbench (1).

7. The photovoltaic tracking bracket stamping forming device as described in claim 1, characterized in that, It also includes a handle (20), and the workbench (1) is provided with a handle (20) on its side.

8. The photovoltaic tracking bracket stamping forming device as described in claim 7, characterized in that, The handle (20) is fitted with a handle cover on the outside.

Images