A clamp-free bending edge processing die

Abstract

The utility model provides a kind of bending edge processing mould of exempting from to clamp, including forming bottom die, forming limiting stopper, forming top die, pressure roller and forming pressure block;In the plate processing process, first, plate is placed on stepped forming bottom surface, so that its one end and forming limiting stopper adhere contact, the other end extends downward along the outer side wall of high surface;After plate positioning is accurate, start hydraulic equipment and drive forming top die to move downward, drive pressure roller to move downward along the plate surface on the outer side wall of high surface, and it is compacted and fixed;Forming top die continues to press down, drive forming pressure block to press down plate and stepped forming low surface closely, by the cooperation of stepped forming top surface and stepped forming bottom surface, finally plate is processed into bending edge.The bending edge processing mould of exempting from to clamp of the utility model, when forming top die presses down, drive pressure roller to automatically compact and fix plate, processing process does not need manual operation, both reduce worker's labor intensity, and no additional time consumption, to significantly improve work efficiency.

Description

Technical Field

[0001] This utility model relates to the field of machining technology, specifically to a clamp-free bending edge processing mold. Background Technology

[0002] Machining is a precision processing method that uses various machining equipment to cut and shape metal materials. Parts manufactured through machining typically have strict requirements for dimensional accuracy and surface quality, and their performance directly affects the overall working efficiency and reliability of the equipment.

[0003] In sheet metal forming, to create bent edges with multiple bends, it's often necessary to first clamp the sheet metal to prevent displacement during forming and subsequent processing failure. Currently, the clamping operation is mainly manual: operators must manually operate the clamps to stably hold the sheet metal, and only after confirming proper clamping can subsequent forming processes proceed. However, this manual-operated clamping method increases the workload of operators, and the frequent clamping and unclamping operations make the process cumbersome, resulting in low overall work efficiency.

[0004] Therefore, how to design a bending edge processing mold that can reduce the labor intensity of workers and improve work efficiency is a technical problem that has not yet been solved in the existing technology. Utility Model Content

[0005] Therefore, the technical problem to be solved by this utility model is to overcome the technical defects of the prior art, which requires manual operation for pressing and fixing the sheet metal, resulting in high labor intensity, complicated procedures and low work efficiency. This invention provides a clamp-free bending edge processing mold that can reduce the labor intensity of workers and improve work efficiency.

[0006] Therefore, this utility model provides a clamp-free bending edge processing mold, comprising: A forming bottom mold has a stepped forming bottom surface formed on one side of its top surface. The stepped forming bottom surface has a low surface and a high surface, and the low surface is located inside the forming bottom mold. A forming limiting block is fixedly installed on the top surface of the forming bottom mold, and one side is connected to the side wall of the bottom surface; The forming top mold is movably disposed above the forming bottom mold and can move up and down relative to the forming bottom mold after being driven by a hydraulic device. At least two pressure rollers are rotatably mounted on the forming top mold and can follow the up and down movement of the forming top mold, rolling on or away from the outer wall of the high surface to automatically press the plate or release the pressure on the plate. A forming block is disposed on the forming top mold and is vertically opposite to the stepped forming bottom surface. The end face of the forming block facing the stepped forming bottom surface is the stepped forming top surface. The forming block can be driven by the forming top mold to move up and down relative to the forming bottom mold. When the forming block moves down to the lowest point, the stepped forming top surface can cooperate with the stepped forming bottom surface to process the sheet metal into a bent edge.

[0007] As a preferred embodiment, the pressure roller is rotatably mounted on the forming top die via a rotatable mounting structure; the rotatable mounting structure includes: There are two mounting pieces, which are fixedly mounted on the forming top mold at a certain distance apart. The two mounting pieces are provided with mounting through holes facing each other. A through hole is formed in the middle of the pressure roller; A rotating shaft passes through the mounting through hole and the pressure roller through hole, thereby rotatably mounting the pressure roller on the forming top mold.

[0008] As a preferred embodiment, it also includes two limiting end caps, which are detachably installed at both ends of the rotating shaft, thereby limiting the pressure roller to be installed on the forming top mold.

[0009] As a preferred embodiment, the forming block comprises: The movable pressing block is retractably mounted on the forming top mold, and is vertically opposite to the high surface of the stepped forming bottom surface; A forming pressing block is fixedly mounted on the forming top mold, and is vertically opposite to the lower surface of the stepped forming bottom surface. The position of the forming pressing block is higher than the initial position of the movable pressing block.

[0010] As a preferred embodiment, the movable pressing block is telescopically mounted on the forming top mold via a movable mounting structure; The movable mounting structure includes: At least one mounting chamber is formed on the forming top mold; An elongated installation opening is formed on the inner bottom wall of the installation chamber; A connecting plate is installed inside the mounting cavity; The plug-in plate has one end fixedly mounted on the movable pressing block, and the other end passes through the long strip mounting opening and is fixedly connected to the connecting plate. An elastic rubber pad is installed inside the mounting cavity, located above the connecting plate; When the forming top mold is pressed down, the movable pressing block follows the forming top mold and gradually presses against the high surface of the stepped forming bottom surface; as the forming top mold continues to press down, the movable pressing block squeezes the elastic rubber pad upward under the obstruction of the high surface, and the movable pressing block retracts upward relative to the forming top mold until the forming pressing block presses against the low surface of the stepped forming bottom surface.

[0011] As a preferred embodiment, it also includes a plug-in slot formed on the side of the connecting plate facing the movable pressing block; the other end of the plug-in plate passes through the elongated mounting opening and is matched and plugged into the plug-in slot.

[0012] As a preferred option, it also includes: At least two through holes are provided, extending through the connecting plate; At least two connecting shafts are fixedly mounted on the movable pressing block, with threaded blind holes provided at their free ends; At least two mounting bolts are used to thread the movable pressing block to the connecting plate after passing through the connecting through hole, thereby fixing the movable pressing block to the connecting plate and then installing the movable pressing block on the forming top mold.

[0013] As a preferred embodiment, the top surface of the forming bottom mold is provided with at least two guide holes, and at least two guide cylinders are fixedly provided on the forming top mold. The guide cylinders are matched and inserted into the guide holes and can move up and down along the guide holes, thereby guiding the up and down movement of the forming top mold.

[0014] The technical solution provided by this utility model has the following advantages: This utility model discloses a clamp-free bending edge processing mold, comprising a forming bottom mold, a forming limiting block, a forming top mold, pressure rollers, and a forming pressure block. The forming bottom mold has a stepped forming bottom surface formed on one side of its top surface, having a low surface and a high surface, with the low surface located inside the forming bottom mold. The forming limiting block is fixedly mounted on the top surface of the forming bottom mold, with one side connected to the side wall of the low surface. The forming top mold is vertically movable above the forming bottom mold and, driven by a hydraulic device, can move vertically relative to the forming bottom mold. At least two pressure rollers are rotatably mounted. Installed on the forming top mold, it can follow the up and down movement of the forming top mold, rolling on or away from the outer wall of the high surface to automatically press or release the plate. The forming pressure block is set on the forming top mold, facing the stepped forming bottom surface. The end face of the forming pressure block facing the stepped forming bottom surface is the stepped forming top surface. The forming pressure block can be driven by the forming top mold to move up and down relative to the forming bottom mold. When the forming pressure block moves down to the lowest point, the stepped forming top surface can cooperate with the stepped forming bottom surface to process the plate into a bent edge.

[0015] In the sheet metal processing, the sheet metal to be processed, which has already been bent at 90°, is first placed on the stepped forming bottom surface, with one end in contact with the forming limiting block and the other end extending downwards along the outer wall of the high surface of the stepped forming bottom surface. After the sheet metal is accurately positioned, the hydraulic equipment is activated to drive the forming top mold downwards, causing the pressure roller to move downwards along the sheet metal surface on the outer wall of the high surface and press it firmly. The forming top mold continues to press down, causing the forming pressure block to press the sheet metal tightly against the stepped forming bottom surface. Through the cooperation between the stepped forming top surface and the stepped forming bottom surface, the sheet metal is finally processed into a bent edge. This utility model of a clamp-free bending edge processing mold allows the forming top mold to press down and drive the pressure roller to automatically press and fix the sheet metal. The processing process requires no manual operation, which reduces the labor intensity of workers and eliminates extra time consumption, thereby significantly improving work efficiency. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the prior art or specific embodiments of this utility model, the accompanying drawings used in the description of the prior art or specific embodiments are briefly introduced below.

[0017] Figure 1 This is a schematic diagram of the overall structure of the clamp-free bending edge processing mold of this utility model.

[0018] Figure 2 yes Figure 1 Another stereoscopic view.

[0019] Figure 3 yes Figure 2 A schematic diagram of the explosion structure.

[0020] Figure 4 yes Figure 3 A schematic diagram of the connecting plate.

[0021] Figure 5 This is a schematic diagram of the sheet material before it is formed.

[0022] Figure 6 This is a schematic diagram of the sheet material after it has been formed.

[0023] Reference numerals: 1. Forming bottom mold; 11. Stepped forming bottom surface; 12. Guide hole; 13. Guide cylinder; 14. Low surface; 15. High surface; 2. Forming limiting block; 3. Forming top mold; 4. Pressure roller; 41. Mounting plate; 42. Mounting through hole; 43. Pressure roller through hole; 44. Rotating shaft; 45. Limiting end cap; 5. Forming pressure block; 51. Movable pressing block; 52. Forming pressing block; 53. Stepped forming top surface; 6. Mounting chamber; 61. Long strip mounting opening; 62. Connecting plate; 63. Insertion plate; 64. Elastic rubber pad; 65. Insertion groove; 66. Connecting through hole; 67. Connecting shaft; 68. Threaded blind hole; 69. Mounting bolt. Detailed Implementation

[0024] To enable those skilled in the art to better understand this solution, the technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of this application.

[0025] It should be noted that the terms "first," "second," etc., in the claims and specification of this application are used to distinguish similar objects and are not used to describe a specific order or sequence. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such as a process, method, system, product, or device that includes a series of steps or units, not limited to those steps or units explicitly listed, but may also include other steps or units not explicitly listed or inherent to these processes, methods, products, or devices.

[0026] In this application, the terms "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "middle," "vertical," "horizontal," "lateral," and "longitudinal" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for better description of this application and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation. Furthermore, some of the above terms may be used to indicate other meanings besides orientation or positional relationship; for example, the term "upper" may also be used in some cases to indicate a certain dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this application according to the specific circumstances. In addition, the term "multiple" should mean two or more. It should be noted that, unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other.

[0027] The present application will now be described in detail with reference to the accompanying drawings and embodiments. Example

[0028] This embodiment provides a clamp-free bending edge processing mold, such as Figure 1-2As shown, it includes: a forming bottom mold 1, a forming limiting block 2, a forming top mold 3, pressure rollers 4, and forming pressure blocks 5; wherein, a stepped forming bottom surface 11 is formed on one side of the top surface of the forming bottom mold 1, the stepped forming bottom surface 11 has a low surface 14 and a high surface 15, the low surface 14 is located inside the forming bottom mold 1; the forming limiting block 2 is fixedly disposed on the top surface of the forming bottom mold 1, and one side is connected to the side wall of the low surface 14; the forming top mold 3 is disposed above the forming bottom mold 1 and can move up and down relative to the forming bottom mold 1 after being driven by a hydraulic device; there are at least two pressure rollers 4, which are rotatably mounted on the forming top mold 3, capable of... Following the up-and-down movement of the forming top mold 3, it rolls on or away from the outer wall of the high surface 15 to automatically press or release the plate. The forming block 5 is disposed on the forming top mold 3, which is vertically opposite to the stepped forming bottom surface 11. The end face of the forming block 5 facing the stepped forming bottom surface 11 is the stepped forming top surface 53. The forming block 5 can be driven by the forming top mold 3 to move up and down relative to the forming bottom mold 1. When the forming block 5 moves down to the lowest point, the stepped forming top surface 53 can cooperate with the stepped forming bottom surface 11 to process the plate into a bent edge.

[0029] During the sheet metal processing, the sheet metal to be processed, which has already been bent at 90°, is first placed on the stepped forming bottom surface 11, with one end in contact with the forming limiting block 2 and the other end extending downward along the outer wall of the high surface 15 of the stepped forming bottom surface 11. After the sheet metal is accurately positioned, the hydraulic equipment is activated to drive the forming top mold 3 to move downward, driving the pressure roller 4 to move downward along the sheet metal surface on the outer wall of the high surface 15 and press it firmly. The forming top mold 3 continues to press down, driving the forming pressure block 5 to press the sheet metal tightly against the stepped forming bottom surface 11. Through the cooperation between the stepped forming top surface 53 and the stepped forming bottom surface 11, the sheet metal is finally processed to form a bent edge. In this embodiment, the clamp-free bending edge processing mold drives the pressure roller 4 to automatically press and fix the sheet metal when the forming top mold 3 presses down. The processing process does not require manual operation, which reduces the labor intensity of workers and eliminates extra time consumption, thereby significantly improving work efficiency.

[0030] like Figure 3 As shown, the pressure roller 4 is rotatably mounted on the forming top mold 3 via a rotatable mounting structure; the rotatable mounting structure includes mounting plates 41, pressure roller through holes 43, and rotating shaft 44; wherein, there are two mounting plates 41, which are fixedly arranged on the forming top mold 3 at a certain distance apart, and mounting through holes 42 are opened opposite each other on the two mounting plates 41; the pressure roller through hole 43 is opened in the middle of the pressure roller 4; the rotating shaft 44 passes through the mounting through hole 42 and the pressure roller through hole 43, thereby rotatably mounting the pressure roller 4 on the forming top mold 3.

[0031] It also includes two limiting end caps 45, which are detachably installed at both ends of the rotating shaft 44, thereby limiting the pressure roller 4 to be installed on the forming top mold 3. The limiting end caps 45 are used to limit the pressure roller 4, preventing the pressure roller 4 from detaching or becoming displaced during operation, and ensuring the stability of operation.

[0032] The forming block 5 includes a movable pressing block 51 and a forming pressing block 52; wherein, the movable pressing block 51 is telescopically mounted on the forming top mold 3 and is vertically opposite to the high surface 15 of the stepped forming bottom surface 11; the forming pressing block 52 is fixedly disposed on the forming top mold 3 and is vertically opposite to the low surface 14 of the stepped forming bottom surface 11, and the position of the forming pressing block 52 is higher than the initial position of the movable pressing block 51.

[0033] The movable pressing block 51 is retractably mounted on the forming top mold 3 via a movable mounting structure; the movable mounting structure includes a mounting chamber 6, a long mounting opening 61, a connecting plate 62, a plug-in plate 63, and an elastic rubber pad 64; wherein, there is at least one mounting chamber 6, formed on the forming top mold 3; the long mounting opening 61 is formed on the inner bottom wall of the mounting chamber 6; the connecting plate 62 is installed inside the mounting chamber 6; one end of the plug-in plate 63 is fixedly disposed on the movable pressing block 51, and the other end passes through the long mounting opening 61 and is fixedly attached to the connecting plate 62. Fixed connection; the elastic rubber pad 64 is installed in the mounting chamber 6, located above the connecting plate 62; when the forming top mold 3 is pressed down, the movable pressing block 51 follows the forming top mold 3 and presses down, gradually pressing against the high surface 15 of the stepped forming bottom surface 11; as the forming top mold 3 continues to press down, the movable pressing block 51, blocked by the high surface 15, squeezes the elastic rubber pad 64 upward, and the movable pressing block 51 retracts upward relative to the forming top mold 3 until the forming pressing block 52 presses against the low surface 14 of the stepped forming bottom surface 11.

[0034] The mounting chamber 6 has four parts formed on the forming top mold 3, and four elongated mounting openings 61, connecting plates 62, plug-in plates 63 and elastic rubber pads 64 that match the mounting chamber 6 are provided. like Figure 3-4 As shown, it also includes a plug-in slot 65, which is formed on the side of the connecting plate 62 facing the movable pressing block 51; the other end of the plug-in plate 63 passes through the elongated mounting opening 61 and is matched and plugged into the plug-in slot 65.

[0035] It also includes connecting through holes 66, connecting shafts 67, and mounting bolts 69; wherein, there are at least two connecting through holes 66, which are opened through the connecting plate 62; there are at least two connecting shafts 67, which are fixedly installed on the movable pressing block 51, and the free end has a threaded blind hole 68; the connecting shaft 67 passes through the elongated mounting opening 61 and is vertically opposite to the connecting through holes 66; there are at least two mounting bolts 69, which pass through the connecting through holes 66 and are screwed into the threaded blind holes 68, thereby fixing the movable pressing block 51 to the connecting plate 62 together, and then installing the movable pressing block 51 on the forming top mold 3.

[0036] The top surface of the forming bottom mold 1 has at least two guide holes 12, and the forming top mold 3 has at least two guide cylinders 13 fixedly installed on it. The guide cylinders 13 are matched and inserted into the guide holes 12, and can move up and down along the guide holes 12, thereby guiding the up and down movement of the forming top mold 3. Through the insertion and cooperation of the guide cylinders 13 and the guide holes 12, a precise trajectory constraint is provided for the vertical movement of the forming top mold 3, preventing deviation during movement.

[0037] The clamp-free bending edge processing mold in this embodiment is used as follows: During the sheet metal processing, the sheet metal to be processed, which has been processed into a 90° bend, is first placed on the stepped forming bottom surface 11, with one end in contact with the forming limiting block 2 and the other end extending downward along the outer side wall of the high surface 15 of the stepped forming bottom surface 11. After the sheet metal is accurately positioned, the hydraulic equipment is started to drive the forming top mold 3 to move downward, and the pressure roller 4 moves downward along the sheet metal surface on the outer side wall of the high surface 15 and presses it firmly. The forming top mold 3 continues to press down, and the movable pressing block 51 follows the forming top mold 3 to press down, gradually pressing against the high surface 15 of the stepped forming bottom surface 11. Under the obstruction of the high surface 15, the movable pressing block 51 presses upward against the elastic rubber pad 64, causing the movable pressing block 51 to retract upward relative to the forming top mold 3 until the forming pressing block 52 presses against the low surface 14 of the stepped forming bottom surface 11. With the cooperation of the stepped forming bottom surface 11 and the stepped forming top surface 53, the sheet metal is finally processed into a bent edge.

[0038] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this innovative technical solution.

Claims

1. A clamp-free bending edge processing mold, characterized in that, include: The forming bottom mold (1) has a stepped forming bottom surface (11) formed on one side of the top surface. The stepped forming bottom surface (11) has a low surface (14) and a high surface (15). The low surface (14) is located inside the forming bottom mold (1). The forming limiting block (2) is fixedly installed on the top surface of the forming bottom mold (1), and one side is connected to the side wall of the bottom surface (14); The forming top mold (3) is movably disposed above the forming bottom mold (1) and can move up and down relative to the forming bottom mold (1) after being driven by a hydraulic device; At least two pressure rollers (4) are rotatably mounted on the forming top mold (3) and can follow the up and down movement of the forming top mold (3), rolling on or away from the outer side wall of the high surface (15) to automatically press the plate or release the pressing of the plate. A forming block (5) is set on the forming top mold (3) and is vertically opposite to the stepped forming bottom surface (11). The end face of the forming block (5) facing the stepped forming bottom surface (11) is the stepped forming top surface (53). The forming block (5) can be driven by the forming top mold (3) and move up and down relative to the forming bottom mold (1). When the forming block (5) moves down to the lowest point, the stepped forming top surface (53) can cooperate with the stepped forming bottom surface (11) to process the plate into a bent edge.

2. The clamp-free bending edge processing mold according to claim 1, characterized in that: The pressure roller (4) is rotatably mounted on the forming top mold (3) via a rotatable mounting structure; the rotatable mounting structure includes: There are two mounting pieces (41), which are fixedly installed on the forming top mold (3) at a certain distance apart. The two mounting pieces (41) have mounting through holes (42) facing each other. A pressure roller through hole (43) is formed in the middle of the pressure roller (4); A rotating shaft (44) is inserted into the mounting through hole (42) and the pressure roller through hole (43), thereby rotatably mounting the pressure roller (4) onto the forming top mold (3).

3. The clamp-free bending edge processing mold according to claim 2, characterized in that: It also includes two limiting end caps (45), which are detachably installed at both ends of the rotating shaft (44) to limit the pressure roller (4) on the forming top mold (3).

4. The clamp-free bending edge processing mold according to claim 1, characterized in that, The forming block (5) includes: The movable pressing block (51) is retractably installed on the forming top mold (3) and is vertically opposite to the high surface (15) of the stepped forming bottom surface (11); The forming pressing block (52) is fixedly set on the forming top mold (3) and is vertically opposite to the lower surface (14) of the stepped forming bottom surface (11). The position of the forming pressing block (52) is higher than the initial position of the movable pressing block (51).

5. The clamp-free bending edge processing mold according to claim 4, characterized in that: The movable pressing block (51) is telescopically mounted on the forming top mold (3) via a movable mounting structure; The movable mounting structure includes: At least one mounting chamber (6) is formed on the forming top mold (3); An elongated installation opening (61) is formed on the inner bottom wall of the installation chamber (6); A connecting plate (62) is installed inside the mounting chamber (6); The plug plate (63) is fixedly mounted on the movable pressing block (51) at one end, and the other end passes through the long strip mounting opening (61) and is fixedly connected to the connecting plate (62); An elastic rubber pad (64) is installed inside the mounting chamber (6) above the connecting plate (62); When the forming top mold (3) is pressed down, the movable pressing block (51) follows the forming top mold (3) and gradually presses against the high surface (15) of the stepped forming bottom surface (11); as the forming top mold (3) continues to press down, the movable pressing block (51) presses the elastic rubber pad (64) upward under the obstruction of the high surface (15), and the movable pressing block (51) retracts upward relative to the forming top mold (3) until the forming pressing block (52) presses against the low surface (14) of the stepped forming bottom surface (11).

6. The clamp-free bending edge processing mold according to claim 5, characterized in that: It also includes a plug slot (65) formed on the side of the connecting plate (62) facing the movable pressing block (51); the other end of the plug plate (63) passes through the elongated mounting opening (61) and is matched and plugged into the plug slot (65).

7. The clamp-free bending edge processing mold according to claim 6, characterized in that, Also includes: There are at least two connecting through holes (66) that are formed through the connecting plate (62); At least two connecting shafts (67) are fixedly mounted on the movable pressing block (51), and the free end is provided with a threaded blind hole (68). At least two mounting bolts (69) pass through the connecting through hole (66) and are screwed into the threaded blind hole (68) to fix the movable pressing block (51) to the connecting plate (62) and then install the movable pressing block (51) on the forming top mold (3).

8. The clamp-free bending edge processing mold according to claim 1, characterized in that: At least two guide holes (12) are provided on the top surface of the forming bottom mold (1), and at least two guide cylinders (13) are fixedly provided on the forming top mold (3). The guide cylinders (13) are matched and inserted into the guide holes (12), and can move up and down along the guide holes (12) to guide the up and down movement of the forming top mold (3).

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