Punching machine with auxiliary feeding mechanism

CN224794387UActive Publication Date: 2026-09-25TIANJIN BAORUI XINDA LRON & STEEL CO LTD
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Patent Information

Application Number
CN202522309616.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-31
Publication Date
2026-09-25
Estimated Expiration
2035-10-31

AI Technical Summary

Technical Problem

冲床作为实现冲压工艺的核心设备,其运行效率与操作安全性直接影响生产质量与人员安全,当前主流冲床在实际应用中存在两大核心缺陷,严重制约生产效能与安全保障,一方面,上料依赖人工操作,效率低且安全性差,现有冲床上料多通过操作人员手动将板搬运至冲模工位,再手动调整位置并固定,人工上料时操作人员手部需靠近冲模危险区域(冲压行程范围内),若设备防护装置响应延迟或操作失误,易引发冲伤、压伤等安全事故

Benefits of technology

1.气缸能够通过推杆带动连接块底部的冲压块进行上下移动,支撑件能够将待加工的板进行向上支撑和推动,横架一侧安装的抓取件能够对支撑件顶部的工件进行抓取固定和转移,放置于垫块上进行加工作业,连接块能够带动保护件进行上下移动,保护件卡扣在垫块外侧进行防止碎屑飞溅,也能够防止外来物体进入工件表面影响加工的精准度和实用性。

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Abstract

The utility model discloses a punch processing technical field's a punch with supplementary feeding mechanism, including punch's organism and place in the installation box of organism one side, the organism top is equipped with the cylinder, the cylinder bottom is equipped with the push rod, the push rod bottom is equipped with the stamping block through the connecting block, the organism other side is equipped with the cushion block for placing the stamping work piece through the bolt, the installation box top is used for placing the support piece of waiting processing board, and the support piece can support and push the board of waiting processing upwards, and the grabbing piece installed one side of horizontal frame can carry out the work piece on the top of support piece and shift and fix and snatch, and the protector buckle is prevented in the cushion block outside and splashes, also can prevent the foreign object and enter the work piece surface influence the accuracy and practicality of processing.
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Description

Technical Field

[0001] This utility model relates to the field of punch press processing, specifically a punch press with an auxiliary feeding mechanism. Background Technology

[0002] In the fields of national production such as automobile manufacturing, electronic components, and hardware processing, stamping has become a core processing method due to its significant advantages. Compared with traditional machining, stamping uses molds to apply pressure to metal or non-metal sheets to achieve shaping. With the help of complex molds, it is possible to produce irregularly shaped parts that are difficult to achieve by machining (such as automobile body panels and electronic component springs). It has lower technical requirements for operators and is therefore widely used in the mass production of standardized products, supporting the efficient operation of the industrial sector. As the core equipment for realizing the stamping process, the operating efficiency and safety of the punch press directly affect the production quality and personnel safety. Currently, mainstream punch presses have two major defects in practical applications, which seriously restrict production efficiency and safety assurance. On the one hand, the loading of materials relies on manual operation, which is inefficient and unsafe. Currently, the loading of materials on punch presses is mostly done by operators manually moving the plate to the die station, then manually adjusting the position and fixing it. When loading materials manually, the operator's hands need to be close to the dangerous area of ​​the die (within the stamping stroke range). If the equipment's protective device responds late or there is an operational error, it is easy to cause safety accidents such as punching injuries and crushing injuries. On the other hand, the lack of protective measures during the stamping process poses multiple safety hazards. Most existing punch presses only have simple metal baffles on both sides of the die, lacking comprehensive protective design. During stamping, the plate is prone to generating metal chips under high pressure (especially in thin plate stamping). The chips fly at high speed, which not only pollutes the production environment but may also scratch the skin and damage the eyes of operators. At the same time, dust, lint and other foreign objects in the production workshop can easily enter the dangerous area of ​​the die through the gaps in the baffles, causing the die to jam or be damaged, affecting the stamping accuracy.

[0003] The existing punch presses in industrial production suffer from efficiency bottlenecks and safety risks due to manual feeding, as well as production hazards caused by lack of protection. These issues are no longer suitable for the requirements of modern production for high efficiency, safety, and stability. In fact, frequent accidents increase the operating costs of enterprises. Therefore, it is necessary to design a punch press with an auxiliary feeding mechanism to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a punch press with an auxiliary feeding mechanism to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a punch press with an auxiliary feeding mechanism, comprising a punch press body and a mounting box placed on one side of the body. A cylinder is mounted on the top of the body, a push rod is mounted on the bottom of the cylinder, and a punching block is mounted on the bottom of the push rod via a connecting block. A pad for placing the punched workpiece is mounted on the other side of the body via bolts. A support for placing the plate to be processed is mounted on the top of the mounting box. A bracket is mounted on the top of the mounting box and on one side. A crossbar is mounted on the top of the bracket via bolts. A gripper for picking up and placing the plate to be processed is mounted on one side of the crossbar. A protective component for preventing debris from splashing is mounted on the top of the connecting block.

[0006] Preferably, the support includes three sliders arranged circumferentially on the top of the mounting box and bolted to it. The top of each slider is screwed with a mounting rod, and a support plate for supporting the plate to be processed is fitted on the outside of the mounting rod. A support frame is bolted to the top of the mounting box and near the other side. A first motor is mounted at the bottom of the support frame, and a first lead screw is mounted on the top of the first motor. A support block is fitted on the outside of the first lead screw, and the support block is fixed to the support plate by bolts.

[0007] Preferably, the support member further includes a support rod screwed to one side of the mounting box and near the top, and a pad is bolted to the top of the support rod.

[0008] Preferably, the gripping component includes a second lead screw passing through the crossbeam, a second motor is installed at one end of the crossbeam and at one end of the second lead screw, a sliding frame is fitted on the outside of the second lead screw, a hydraulic rod for driving the drive frame is installed on the top of the sliding frame, a crossbar is installed at the bottom of the drive frame by bolts, gripping discs are installed at both ends of the crossbar by bolts, and pneumatic suction cups are installed around the gripping discs.

[0009] Preferably, the protective component includes two fixing rods extending through the top of the connecting block, with an anti-detachment plate welded to the top of the fixing rod, a spring fitted on the outside of the fixing rod, and a protective cover slidably connected to the outside of the fixing rod.

[0010] Preferably, two positioning rods pass through the inner side of the machine body, and the positioning rods pass through the connecting block and are slidably connected to it.

[0011] Preferably, the sliding frame has two fixing bars installed on one side by bolts, and the fixing bars pass through the sliding frame and are slidably connected to it.

[0012] Compared with the prior art, the beneficial effects of this utility model are: 1. The cylinder can drive the stamping block at the bottom of the connecting block to move up and down through the push rod. The support can support and push the plate to be processed upward. The gripper installed on one side of the crossbeam can grip, fix and transfer the workpiece at the top of the support and place it on the pad for processing. The connecting block can drive the protective part to move up and down. The protective part is snapped on the outside of the pad to prevent debris from flying and to prevent foreign objects from entering the workpiece surface and affecting the accuracy and practicality of processing.

[0013] 2. The pad installed on the top of the support rod can support the plate to be processed, and the support plate on the outside of the fixed rod can support multiple spare plates upward. The first motor drives the support plate on one side of the support block to move upward through the first lead screw. When the spare plate is removed, the support plate supports the remaining spare plates to move upward, so that the gripper can simultaneously grip the plate to be processed and place it on the top of the pad block and grip the spare plates and place them on the pad, improving the convenience and stability of the gripper's transfer and pick-up / drop. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a left-side sectional perspective view of the overall structure of this utility model; Figure 3 This is a front sectional perspective view of the overall structure of this utility model; Figure 4 The overall structure of this utility model Figure 2 Enlarged view of point A in the middle; Figure 5 The overall structure of this utility model Figure 2 Enlarged view of section B in the middle.

[0015] In the diagram: 1. Body; 2. Mounting box; 3. Cylinder; 4. Push rod; 5. Connecting block; 6. Stamping block; 7. Pad block; 8. Bracket; 9. Crossbar; 10. Slider; 11. Mounting rod; 12. Support plate; 13. Support frame; 14. First motor; 15. First lead screw; 16. Support block; 17. Support rod; 18. Pad plate; 19. Second lead screw; 20. Second motor; 21. Sliding frame; 22. Drive frame; 23. Hydraulic rod; 24. Gripping disc; 25. Pneumatic suction cup; 26. Anti-detachment plate; 27. Spring; 28. Protective cover; 29. ​​Positioning rod; 30. Fixing strip; 221. Crossbar; 501. Fixing rod. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Example 1 Please refer to Figure 1-5 As shown, this utility model provides a punch press with an auxiliary feeding mechanism, including a punch press body 1 and a mounting box 2 placed on one side of the body 1. A cylinder 3 is installed on the top of the body 1, a push rod 4 is installed at the bottom of the cylinder 3, and a punching block 6 is installed at the bottom of the push rod 4 through a connecting block 5. A pad block 7 for placing the punched workpiece is installed on the other side of the body 1 by bolts. A support member for placing the plate to be processed is installed on the top of the mounting box 2. A bracket 8 is installed on the top of the mounting box 2 and on one side. A crossbar 9 is installed on the top of the bracket 8 by bolts. A gripper for picking up and placing the plate to be processed is installed on one side of the crossbar 9. A protective member for preventing debris from splashing is installed on the top of the connecting block 5. Two positioning rods 29 pass through the inner side of the body 1. The positioning rods 29 pass through the connecting block 5 and are slidably connected to it.

[0018] In addition, cylinder 3 can drive the stamping block 6 at the bottom of connecting block 5 to move up and down via push rod 4. Two positioning rods 29 can guide and limit the connecting block 5 to prevent it from shifting or shaking. The support can support and push the plate to be processed upwards. The gripper installed on one side of the crossbeam 9 can grip, fix and transfer the workpiece on top of the support and place it on the pad 7 for processing. Connecting block 5 can drive the protective part to move up and down. The protective part is snapped on the outside of pad 7 to prevent debris from flying and to prevent foreign objects from entering the workpiece surface and affecting the accuracy and practicality of processing.

[0019] Specifically, the support includes three sliders 10 arranged circumferentially on the top of the mounting box 2 by bolts. The top of the sliders 10 is screwed with a mounting rod 11. A support plate 12 for supporting the plate to be processed is fitted on the outside of the mounting rod 11. A support frame 13 is bolted to the top of the mounting box 2 and near the other side. A first motor 14 is installed at the bottom of the support frame 13. A first lead screw 15 is installed on the top of the first motor 14. A support block 16 is fitted on the outside of the first lead screw 15. The support block 16 is bolted to the support plate 12. The support also includes a support rod 17 bolted to one side of the mounting box 2 and near the top. A pad 18 is bolted to the top of the support rod 17.

[0020] The pad 18 installed on the top of the support rod 17 can support the plate to be processed, and the support plate 12 on the outside of the mounting rod 11 can support multiple spare plates upward. The first motor 14 drives the support plate 12 on one side of the support block 16 to move upward through the first lead screw 15. When the spare plate is removed, the support plate 12 supports the remaining spare plates to move upward, so that the gripper can simultaneously grip the plate to be processed and place it on the top of the pad 7 and grip the spare plates and place them on the pad 18, thereby improving the convenience and stability of the gripper in transferring and picking up the plates.

[0021] More specifically, the gripping component includes a second lead screw 19 that passes through the crossbeam 9. A second motor 20 is installed at one end of the crossbeam 9 and at the end of the second lead screw 19. A sliding frame 21 is fitted on the outside of the second lead screw 19. A hydraulic rod 23 that drives the drive frame 22 is installed on the top of the sliding frame 21. A crossbar 221 is bolted to the bottom of the drive frame 22. Gripping discs 24 are bolted to both ends of the crossbar 221. Pneumatic suction cups 25 are installed around the gripping discs 24. Two fixing strips 30 are bolted to one side of the sliding frame 21. The fixing strips 30 pass through the drive frame 22 and are slidably connected to it.

[0022] In addition, the second motor 20 can drive the sliding frame 21 to move laterally within the cross frame 9 via the second lead screw 19, the hydraulic rod 23 can drive the drive frame 22 to slide up and down on one side of the sliding frame 21, the two fixing bars 30 can guide and limit the drive frame 22, the drive frame 22 can drive the two gripping discs 24 to move up and down via the cross bar 221, and the pneumatic suction cups 25 at the four corners of the gripping discs 24 can be evacuated and vented through external air pipes so that the pneumatic suction cups 25 can pick up the spare plate for transfer and placement.

[0023] Furthermore, the protective components include two fixing rods 501 extending through the top of the connecting block 5. An anti-detachment plate 26 is welded to the top of the fixing rods 501. A spring 27 is fitted on the outside of the fixing rods 501. A protective cover 28 is slidably connected to the outside of the fixing rods 501. The spring 27 on the outside of the fixing rods 501 can press down on the protective cover 28. The anti-detachment plate 26 on the top of the fixing rods 501 can block and fix the spring 27. After the protective cover 28 is wrapped around the outside of the pad 7, when the connecting block 5 drives the stamping block 6 to perform a stamping operation on the top plate of the pad 7, the fixing rods 501 slide on the top of the protective cover 28, improving the effect of protecting debris from splashing.

[0024] Working principle: First, the second motor 20 is started, which drives the sliding frame 21 to move laterally within the cross frame 9 via the second lead screw 19. Then, the hydraulic rod 23 drives the drive frame 22 to slide up and down on one side of the sliding frame 21. At the same time, the two fixing bars 30 guide and limit the drive frame 22. Then, the drive frame 22 drives the two gripping discs 24 to move up and down via the cross bar 221. Then, the pneumatic suction cups 25 of the gripping discs 24 pick up the spare plate for transfer and placement. Restart cylinder 3, causing it to move connecting block 5 up and down via push rod 4. Then, connecting block 5 moves protective cover 28 down via fixed rod 501. At the same time, connecting block 5 drives stamping block 6 to stamp the workpiece on top of pad block 7. Meanwhile, protective cover 28 slides relative to fixed rod 501, so that protective cover 28 protects against flying debris.

[0025] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0026] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A punch press with an auxiliary feeding mechanism, comprising a punch press body (1) and a mounting box (2) placed on one side of the body (1), characterized in that: A cylinder (3) is installed on the top of the machine body (1), a push rod (4) is installed at the bottom of the cylinder (3), a stamping block (6) is installed at the bottom of the push rod (4) via a connecting block (5), a pad (7) for placing stamped workpieces is installed on the other side of the machine body (1) via bolts, a support for placing the plate to be processed is installed on the top of the mounting box (2), a bracket (8) is installed on the top of the mounting box (2) and on one side, a crossbar (9) is installed on the top of the bracket (8) via bolts, a gripper for picking up and placing the plate to be processed is installed on one side of the crossbar (9), and a protective component for preventing debris from splashing is installed on the top of the connecting block (5).

2. A punch press with an auxiliary feeding mechanism according to claim 1, characterized in that: The support includes three sliders (10) arranged circumferentially on the top of the mounting box (2) by bolts. The top of the sliders (10) is screwed with a mounting rod (11). A support plate (12) for supporting the plate to be processed is fitted on the outside of the mounting rod (11). A support frame (13) is bolted on the top of the mounting box (2) and near the other side. A first motor (14) is installed at the bottom of the support frame (13). A first lead screw (15) is installed on the top of the first motor (14). A support block (16) is fitted on the outside of the first lead screw (15). The support block (16) is fixed to the support plate (12) by bolts.

3. A punch press with an auxiliary feeding mechanism according to claim 2, characterized in that: The support also includes a support rod (17) screwed to one side and near the top of the mounting box (2), and a pad (18) is bolted to the top of the support rod (17).

4. A punch press with an auxiliary feeding mechanism according to claim 3, characterized in that: The gripping component includes a second lead screw (19) that passes through the cross frame (9). A second motor (20) is installed at one end of the cross frame (9) and at one end of the second lead screw (19). A sliding frame (21) is fitted on the outside of the second lead screw (19). A hydraulic rod (23) for driving the drive frame (22) is installed on the top of the sliding frame (21). A crossbar (221) is bolted to the bottom of the drive frame (22). Gripping discs (24) are bolted to both ends of the crossbar (221). Pneumatic suction cups (25) are installed around the gripping discs (24).

5. A punch press with an auxiliary feeding mechanism according to claim 2, characterized in that: The protective component includes two fixing rods (501) that pass through the top of the connecting block (5). The top of the fixing rod (501) is welded with an anti-detachment plate (26). A spring (27) is fitted on the outside of the fixing rod (501). A protective cover (28) is slidably connected to the outside of the fixing rod (501).

6. A punch press with an auxiliary feeding mechanism according to claim 2, characterized in that: Two positioning rods (29) pass through the inner side of the body (1), and the positioning rods (29) pass through the connecting block (5) and are slidably connected to it.

7. A punch press with an auxiliary feeding mechanism according to claim 4, characterized in that: Two fixing bars (30) are bolted to one side of the sliding frame (21), and the fixing bars (30) pass through the drive frame (22) and are slidably connected to it.