A large thermoforming mold auxiliary heating device
Patent Information
- Application Number
- CN202522302682.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-30
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-10-30
AI Technical Summary
[0003]本实用新型的目的在于提供一种大型热成形模具辅助加热装置,以解决上述背景技术中提出的通常在使用大型热成形模具进行热压作业时,由于大型热成形模具的整体体积较大,热压设备对大型热成形模具的加热速度较慢,影响整体加工进度,从而导致热压设备使用效率低下的问题
[0009]与现有技术相比,本实用新型的有益效果是:在使用大型热成形模具进行热压作业时,通过辅助加热装置对大型热成形模具进行预加热,使得大型热成形模具自身温度提升到临近热压作业温度,提升热压设备对大型热成形模具的加热速度,缩短加热时间,保证整体加工进度,使得热压设备使用效率提高。
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Figure CN224794441U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of thermoforming mold technology, and specifically to an auxiliary heating device for large thermoforming molds. Background Technology
[0002] Metal hot forming dies are key tools used for plastic processing of metal materials at high temperatures. They are widely used in forging, extrusion, stamping, and other processes. Their core function is to withstand enormous mechanical stress and thermal cycling loads in a high-temperature environment, using a precision cavity structure to plastically deform red-hot metal blanks, ultimately obtaining the geometric shape of the part that meets design requirements. Typically, when using large hot forming dies for hot pressing operations, the large overall volume of the dies results in a slower heating rate by the hot pressing equipment, affecting the overall processing progress and leading to low efficiency of the hot pressing equipment. Utility Model Content
[0003] The purpose of this utility model is to provide an auxiliary heating device for large thermoforming molds, so as to solve the problem mentioned in the background art that when using large thermoforming molds for hot pressing operations, the overall volume of the large thermoforming molds is large, the heating speed of the hot pressing equipment is slow, which affects the overall processing progress and thus leads to low efficiency of the hot pressing equipment.
[0004] To achieve the above objectives, this utility model provides the following technical solution: an auxiliary heating device for a large thermoforming mold, comprising a heating platform, the upper surface of which is divided into a first heating station and a second heating station, heating rods being uniformly arranged inside the heating platform at positions corresponding to the first and second heating stations, heat-insulating sidewalls being provided at both ends of the upper surface of the heating platform, a partition wall being provided in the middle of the upper surface of the heating platform between the first and second heating stations, a heat-insulating cover being provided on the upper surface of the heating platform above the heat-insulating sidewalls and the partition wall, and a first thermocouple and a second thermocouple being respectively provided at the upper end of the interior of the first and second heating stations.
[0005] Preferably, the upper surface of the heating platform is provided with a slide rail, the rear side of the heat insulation cover is slidably connected to the heating platform through the slide rail, and the front side of the heat insulation cover is rotatably connected to a pulley through a rotating shaft, and the front side of the heat insulation cover is slidably connected to the heating platform through the pulley.
[0006] Preferably, the power lines of the first thermocouple and the second thermocouple extend through the insulation sidewalls on both sides to the outside of the first heating station and the second heating station, respectively.
[0007] Preferably, both the inner rear side of the first heating station and the inner rear side of the second heating station are provided with limiting seats.
[0008] Preferably, the two ends of the heat insulation cover are respectively provided corresponding to the heat insulation side wall and the partition wall.
[0009] Compared with the prior art, the beneficial effects of this utility model are: when using a large thermoforming mold for hot pressing, the large thermoforming mold is preheated by an auxiliary heating device, so that the temperature of the large thermoforming mold itself is raised to near the hot pressing temperature, thereby increasing the heating speed of the hot pressing equipment on the large thermoforming mold, shortening the heating time, ensuring the overall processing progress, and improving the efficiency of the hot pressing equipment. Attached Figure Description
[0010] Figure 1 This is an isometric view of the main structure of this utility model; Figure 2 This is a front view schematic diagram of the main structure of this utility model; Figure 3 This is a front sectional view of the main structure of this utility model; Figure 4 This is a left-side view of the main structure of this utility model; Figure 5 This is a top view of the main structure of this utility model.
[0011] In the diagram: 1-Heating platform, 2-Heating station 1, 3-Heating station 2, 4-Heating rod, 5-Insulation side wall, 6-Separation wall, 7-Insulation cover, 8-Thermocouple 1, 9-Thermocouple 2, 10-Slide rail, 11-Pulley, 12-Limit seat. Detailed Implementation
[0012] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0013] Please see Figure 1-5This utility model provides an auxiliary heating device for a large thermoforming mold, including a heating platform 1. The upper surface of the heating platform 1 is divided into a first heating station 2 and a second heating station 3. Heating rods 4 are evenly arranged inside the heating platform 1 at positions corresponding to the first heating station 2 and the second heating station 3. Insulation sidewalls 5 are provided at both ends of the upper surface of the heating platform 1. A partition wall 6 is provided in the middle of the upper surface of the heating platform 1 between the first heating station 2 and the second heating station 3. An insulation cover 7 is provided on the upper surface of the heating platform 1 above the insulation sidewalls 5 and the partition wall 6. A first thermocouple 8 and a second thermocouple 9 are respectively provided at the upper end of the interior of the first heating station 2 and the second heating station 3.
[0014] In use, the heating platform 1 is divided into two heating zones, No. 1 heating station 2 and No. 2 heating station 3, by the insulating side wall 5 and the partition wall 6. The internal space is insulated by the insulating side wall 5 and the partition wall 6. An insulating cover 7 is slidably installed on the heating platform 1. The large thermoforming molds that need to be preheated are placed on No. 1 heating station 2 and No. 2 heating station 3 respectively by a forklift. The insulating cover 7 is slid onto No. 1 heating station 2, and the No. 1 thermocouple 8 is placed inside the large thermoforming mold. At this time, the No. 1 heating station 2... The corresponding heating rod 4 is activated, and the large thermoforming mold inside the first heating station 2 is preheated through the heating platform. After preheating is completed, the heat preservation cover 7 slides to the second heating station 3. The large thermoforming mold inside the first heating station 2 is unloaded by a forklift, and the second thermocouple 9 is placed inside the large thermoforming mold. At this time, the heating rod 4 corresponding to the second heating station 3 is activated, and the large thermoforming mold inside the second heating station 3 is preheated through the heating platform. The preheating operation of the large thermoforming mold can be carried out sequentially by repeating this process.
[0015] The upper surface of the heating platform 1 is provided with a slide rail 10. The rear side of the heat insulation cover 7 is slidably connected to the heating platform 1 through the slide rail 10. The front side of the heat insulation cover 7 is rotatably connected to a pulley 11 through a rotating shaft. The front side of the heat insulation cover 7 is slidably connected to the heating platform 1 through the pulley 11. The rear side of the heat insulation cover 7 is slidably connected to the heating platform 1 through the slide rail 10. The front side of the heat insulation cover 7 is slidably connected to the heating platform 1 through the pulley 11. This design eliminates the need for additional structures on the front side of the upper surface of the heating platform 1, reducing interference when loading large thermoforming molds.
[0016] The power lines of thermocouple 8 and thermocouple 9 extend through the insulation sidewalls 5 on both sides to the outside of heating station 2 and heating station 3, respectively. Thermocouple 8 and thermocouple 9 are kept inside heating station 2 and heating station 3, respectively, for easy installation.
[0017] Both the inner rear side of the first heating station 2 and the inner rear side of the second heating station 3 are provided with limiting seats 12 to limit the loading of large thermoforming molds.
[0018] The two ends of the heat insulation cover 7 are respectively provided with the heat insulation side wall 5 and the partition wall 6 to ensure the heat insulation performance of the heat insulation cover 7, and the heat insulation side wall 5 and the partition wall 6 will not interfere with the sliding of the heat insulation cover 7.
[0019] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An auxiliary heating device for a large thermoforming mold, characterized in that: The heating platform (1) is divided into a first heating station (2) and a second heating station (3) on its upper surface. Heating rods (4) are evenly arranged inside the heating platform (1) at positions corresponding to the first heating station (2) and the second heating station (3). Insulation sidewalls (5) are provided at both ends of the upper surface of the heating platform (1). A partition wall (6) is provided in the middle of the upper surface of the heating platform (1) between the first heating station (2) and the second heating station (3). An insulation cover (7) is provided on the upper surface of the heating platform (1) above the insulation sidewall (5) and the partition wall (6). A first thermocouple (8) and a second thermocouple (9) are respectively provided at the upper end of the interior of the first heating station (2) and the second heating station (3).
2. The auxiliary heating device for a large thermoforming mold according to claim 1, characterized in that: The upper surface of the heating platform (1) is provided with a slide (10) on the rear side. The rear side of the heat insulation cover (7) is slidably connected to the heating platform (1) through the slide (10). The front side of the heat insulation cover (7) is rotatably connected to a pulley (11) through a rotating shaft. The front side of the heat insulation cover (7) is slidably connected to the heating platform (1) through the pulley (11).
3. The auxiliary heating device for a large thermoforming mold according to claim 1, characterized in that: The power lines of the first thermocouple (8) and the second thermocouple (9) extend through the insulation sidewalls (5) on both sides and out to the outside of the first heating station (2) and the second heating station (3).
4. The auxiliary heating device for a large thermoforming mold according to claim 1, characterized in that: Limiting seats (12) are provided on the inner rear side of the first heating station (2) and the inner rear side of the second heating station (3).
5. The auxiliary heating device for a large thermoforming mold according to claim 1, characterized in that: The two ends of the heat insulation cover (7) are respectively provided with the heat insulation side wall (5) and the partition wall (6).