A corrugated compensator press forming device
Patent Information
- Application Number
- CN202522368942.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-07
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-07
AI Technical Summary
[0004]现有技术中，波纹补偿器的生产加工进程与波纹管的加工方式类似，常用的如水胀式冲压成型方式，也就是将待加工管材置于下模上，将上模与下模合并，再在工件的两侧进行封堵并注水，利用注水进程对工件进行胀开并对工件进行压缩，使其与模具相配合而制成工件，该加工方式快速且便捷，但在实际使用过程中，工件的放置和成型工件的取出大多是依赖人工进行操作的，人工方式不仅会增加人们的劳动强度，耗时费力，而且取放过程存在一定的安全隐患，无法保障人身安全，不能较好的满足使用需求
本实用新型提供的一种波纹补偿器冲压成型装置，利用所设立的升降调节机构，其可在竖向上进行升降调节，带动着各装置设备在竖向上进行所处位置的便利条件，为后续工件的夹取提供先决条件，利用所设立的第一送料机构和第二送料机构，其均能完成对待加工工件的夹取，并在无杆气缸的移动下，分别实现外部工件的取放和对承载机构处工件的夹取并朝向加工区处送料，且一次运行可同步实现上述加工动作，大大提高了装置设备的使用功能性，同时，利用所设立的取料机构，其可对加工成型后的工件进行夹取，并在设备的复位过程中，将取出的成型工件置于承载机构上，为后续工件的集中收集处理提供先决条件，满足使用需求；本装置设计合理、结构简单、加工方便且能代替人工完成对工件的便捷放置，并在加工完成后实现对成型工件的便捷取出，降低劳动强度，提高工作进程，同时，自动化设备的投入使用，可有效降低安全隐患，保障人身安全，充分满足使用需求。
Smart Images
Figure CN224794486U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of compensator processing technology and equipment, and in particular relates to a corrugated compensator stamping and forming device. Background Technology
[0002] Stamping is a forming process that uses a press and dies to apply external force to sheet metal, strip, tube and profile materials, causing them to undergo plastic deformation or separation, thereby obtaining workpieces (stamped parts) of the required shape and size.
[0003] A bellows compensator is a type of compensating element. It utilizes the effective expansion and contraction of its main working body, the bellows, to absorb dimensional changes in pipelines, ducts, and containers caused by thermal expansion and contraction, or to compensate for axial, lateral, and angular displacements of pipelines, ducts, and containers. It can also be used for noise reduction and vibration damping. It has wide applications in modern industry and requires stamping during production.
[0004] In existing technologies, the manufacturing process of corrugated compensators is similar to that of corrugated pipes. A common method is water-expansion stamping, which involves placing the pipe to be processed on the lower mold, merging the upper and lower molds, sealing both sides of the workpiece and injecting water. The water injection process expands and compresses the workpiece, making it fit with the mold to form the workpiece. This processing method is fast and convenient. However, in actual use, the placement and removal of the formed workpiece mostly rely on manual operation. This manual method not only increases the labor intensity and is time-consuming and laborious, but also poses certain safety hazards during the handling process, failing to guarantee personal safety and thus not meeting the usage requirements well. Utility Model Content
[0005] This utility model addresses the technical problems existing in the workpiece handling process mentioned above by proposing a corrugated compensator stamping forming device that is reasonably designed, simple in structure, easy to process, and can replace manual labor to conveniently place workpieces and conveniently remove the formed workpieces after processing. This reduces labor intensity, improves work progress, and the use of automated equipment can effectively reduce safety hazards, ensure personal safety, and fully meet the needs of use.
[0006] To achieve the above objectives, the present invention adopts a corrugated compensator stamping forming device, comprising a stamping forming device body, the stamping forming device body including a frame, an upper die provided on the upper inner side of the frame, a lower die provided on the lower inner side of the frame, transverse stamping components provided on the frame located on both sides of the lower die, a material handling device for cooperating with the stamping forming device body provided on one side of the frame, the material handling device including a T-shaped support frame, an L-shaped mounting frame provided on the upper rear side of the support frame, a lifting adjustment mechanism provided at the end of the mounting frame, a longitudinal moving component provided at the lower end of the lifting adjustment mechanism, the longitudinal moving component including a rodless cylinder, a moving plate provided at the output end of the rodless cylinder, a first feeding mechanism provided on one side below the moving plate, a second feeding mechanism provided on the other side below the moving plate, a material handling mechanism provided on the moving plate located on one side of the second feeding mechanism, and a material loading mechanism provided on the support frame near the material handling mechanism.
[0007] Preferably, the lifting adjustment mechanism includes a slider disposed on the outer end face of the mounting frame, a rectangular lifting frame disposed on one side of the mounting frame, a slide bar disposed on one side of the lifting frame and adapted to engage with the slider, a lifting screw disposed inside the lifting frame, and a screw nut disposed on the outer side of the lifting screw and fixedly disposed on one side of the mounting frame.
[0008] Preferably, a concave-shaped limiting plate is provided on one end of the rodless cylinder. The upper part of the limiting plate is fixedly connected to the rodless cylinder, and the lower part is slidably connected to the side of the moving plate. The first feeding mechanism includes a concave-shaped mounting plate. A placement plate is provided on one side of the mounting plate. A feeding drive cylinder is provided below the placement plate. A rotating rod is provided on one end of the mounting plate. An L-shaped rotating claw is provided on the rotating rod. An extension plate is provided on the outer side of the rotating claw and is rotatably connected to the output end of the feeding drive cylinder.
[0009] Preferably, the material handling mechanism is connected to the moving plate and has an L-shaped fixed plate. A first cylinder is provided on one side of the fixed plate, and a rotating gripper is provided at one end of the fixed plate and is rotatably connected to the output end of the first cylinder. A sliding plate is provided on the lower inner side of the fixed plate, and an L-shaped fixed gripper is provided on one side of the sliding plate. A second cylinder is provided on the inner side of the fixed plate and is connected to the lower side of one side of the sliding plate.
[0010] Preferably, the material loading mechanism includes a lifting cylinder located below the support frame, a carrying plate being provided at the output end of the lifting cylinder, a limit rod being provided at the corner of the carrying plate and extending through the support frame, and an arc-shaped plate with an arc design being provided above the carrying plate.
[0011] Compared with the prior art, the advantages and positive effects of this utility model are as follows: This utility model provides a corrugated compensator stamping forming device. Utilizing a lifting and adjusting mechanism, it can be vertically adjusted, facilitating the positioning of each device and providing a prerequisite for subsequent workpiece clamping. The first and second feeding mechanisms can clamp the workpieces to be processed. Under the movement of the rodless cylinder, external workpieces are picked up and placed, and workpieces at the supporting mechanism are clamped and fed towards the processing area. All these processing actions can be completed simultaneously in a single operation, greatly improving the functionality of the device. Simultaneously, the picking mechanism can clamp the processed workpieces and, during the device's reset process, place the removed workpieces on the supporting mechanism, providing a prerequisite for subsequent centralized collection and processing of workpieces, meeting usage requirements. This device is rationally designed, simple in structure, and easy to process. It can replace manual labor for convenient workpiece placement and facilitate convenient removal of the processed workpieces, reducing labor intensity and improving work efficiency. Furthermore, the use of automated equipment can effectively reduce safety hazards, ensure personal safety, and fully meet usage needs. Attached Figure Description
[0012] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0013] Figure 1 This is a structural diagram showing the placement position of the material handling device provided by this utility model; Figure 2 This is a front view of the structure of the material handling device provided by this utility model, showing its placement position. Figure 3 This is a schematic diagram of the material handling device; Figure 4 This is a side view of the material handling device. Figure 5 This is a schematic diagram of the first feeding mechanism; Figure 6 This is a schematic diagram of the material handling mechanism; In the above figures, 1. Frame; 2. Upper die; 3. Lower die; 4. Horizontal stamping assembly; 5. Support frame; 6. Mounting frame; 7. Lifting and adjusting mechanism; 71. Slider; 72. Lifting frame; 73. Slide bar; 74. Lifting screw; 75. Screw nut; 8. Rodless cylinder; 81. Limit plate; 9. Moving plate; 10. First feeding mechanism; 101. Mounting plate; 102. Placement plate; 103. Feeding. 104. Drive cylinder; 105. Rotating rod; 106. Rotating claw; 107. Extension plate; 11. Second feeding mechanism; 12. Picking mechanism; 121. Fixed plate; 122. First cylinder; 123. Rotating claw; 124. Sliding plate; 125. Fixed claw; 126. Second cylinder; 13. Loading mechanism; 131. Lifting cylinder; 132. Carrier plate; 133. Limiting rod; 134. Arc plate. Detailed Implementation
[0014] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0015] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0016] Examples, such as Figures 1-6As shown, a corrugated compensator stamping forming device includes a stamping forming device body, which includes a frame 1. An upper die 2 is arranged on the upper inner side of the frame 1, and a lower die 3 is arranged on the lower inner side of the frame 1. Transverse stamping components 4 are arranged on the frame 1 on both sides of the lower die 3. The above-mentioned device components are all conventional technical means of existing corrugated pipe processing and forming equipment. Their specific working principles and working methods will not be elaborated here, as those skilled in the art can readily understand them. This embodiment aims to solve the problem that the stamping forming equipment in the prior art cannot achieve automatic material handling. Specifically, a material handling device is provided on one side of the frame 1 to cooperate with the stamping forming device body. The material handling device includes a transverse stamping component 4. A T-shaped support frame 5 has an L-shaped mounting frame 6 located on its rear upper side. The end of the mounting frame 6 is equipped with a lifting and adjusting mechanism 7, which can be vertically adjusted to facilitate the vertical positioning of various devices and equipment, providing a prerequisite for subsequent workpiece clamping. A longitudinal moving component, including a rodless cylinder 8, is located at the output end of which is a moving plate 9. A first feeding mechanism 10 is located on one side below the moving plate 9, and a second feeding mechanism 11 is located on the other side below the moving plate 9. A material-grabbing mechanism 12 is located on the moving plate 9 next to the second feeding mechanism 11. Specifically, the first feeding mechanism 10 clamps the external workpiece. After retrieval, a workpiece is pre-placed on the loading mechanism 13, and the second feeding mechanism 11 clamps it. Then, the rodless cylinder 8 is controlled to operate. Thus, the first feeding mechanism 10 clamps and transports the external workpiece until it is placed on the loading mechanism 13. The second feeding mechanism 11 first clamps the workpiece and then moves along with the first feeding mechanism 10. At this time, the loading mechanism 13 is free, facilitating the subsequent placement of materials. The second feeding mechanism 11 first clamps the workpiece and moves it towards the mold. After the unloading mechanism 12 removes the formed workpiece, the second feeding mechanism 11 continues to move to complete the placement of the workpiece, and then returns to the initial state. This process is repeated. In the above description, the first feeding mechanism 10 and the second feeding mechanism 11 can be used independently to complete the process. The device grips the workpiece to be processed, and under the movement of the rodless cylinder 8, it realizes the picking and placing of external workpieces and the gripping of workpieces at the supporting mechanism and feeding them towards the processing area. All of these processing actions can be performed simultaneously in one operation, greatly improving the functionality of the equipment. Simultaneously, the established material-grabbing mechanism 12 can grip the processed workpieces and, during the equipment's reset process, place the retrieved workpieces on the supporting mechanism, providing a prerequisite for the centralized collection and processing of subsequent workpieces and meeting usage requirements. A material-carrying mechanism 13 is installed on the support frame 5 near the material-grabbing mechanism 12. The material-carrying mechanism 13 can receive workpieces picked up by the first feeding mechanism 10, allowing the first feeding mechanism 10 to clamp them.On the other hand, it can receive the processed workpieces removed by the material handling mechanism 12, facilitating subsequent centralized collection and processing and improving the work process. In the above process: the lifting and adjusting mechanism 7 can be adjusted vertically, enabling each device to be positioned vertically for convenience, providing a prerequisite for subsequent workpiece clamping. The first feeding mechanism 10 and the second feeding mechanism 11 can both clamp the workpiece to be processed. Under the movement of the rodless cylinder 8, the external workpiece is picked up and placed, and the workpiece at the bearing mechanism is clamped and fed towards the processing area. The above processing actions can be completed simultaneously in one run, greatly improving the functionality of the device. At the same time, the picking mechanism 12 can clamp the processed workpiece and place it on the bearing mechanism during the equipment reset process, providing a prerequisite for the centralized collection and processing of subsequent workpieces, meeting the usage requirements. This device is reasonably designed, simple in structure, easy to process, and can replace manual labor to conveniently place workpieces and conveniently remove the processed workpieces after processing, reducing labor intensity and improving work progress. At the same time, the use of automated equipment can effectively reduce safety hazards, ensure personal safety, and fully meet the usage requirements.
[0017] To ensure convenient workpiece clamping, and especially to facilitate vertical adjustment of the device, the lifting adjustment mechanism 7 includes a slider 71 mounted on the outer end face of the mounting frame 6 and fixedly mounted on the mounting frame 6. A rectangular lifting frame 72 is provided on one side of the mounting frame 6, and a slide bar 73 is provided on one side of the lifting frame 72, which is compatible with and engages with the slider 71. A lifting screw 74 is provided inside the lifting frame 72, and a screw nut 75 is provided on the outside of the lifting screw 74 and fixedly mounted on one side of the mounting frame 6. Specifically, the lifting frame 72 and slide bar 73 can be adjusted vertically relative to the slider 71. The movement adjustment is powered by a motor installed above the lifting screw 74. The motor drives the lifting screw 74 to rotate. When the lifting screw 74 rotates, it cooperates with the screw nut 75. Under the limit of the screw nut 75, the lifting frame 72 is transformed into a vertical lifting movement. In this way, the lifting frame 72 can achieve vertical lifting adjustment with the cooperation of the lifting screw 74 and the screw nut 75. This drives the rodless cylinder 8 and the feeding mechanism and picking mechanism 12 set on the rodless cylinder 8 to perform vertical lifting adjustment, providing convenient conditions for the subsequent convenient clamping of workpieces and meeting the functional requirements.
[0018] To further improve the rationality of the device setup and facilitate the convenient handling of workpieces, a concave-shaped limiting plate 81 is provided on one end of the rodless cylinder 8. The upper part of the limiting plate 81 is fixedly connected to the rodless cylinder 8, and the lower part is slidably connected to the side of the moving plate 9. That is to say, the moving plate 9 has a groove, allowing it to move smoothly relative to the limiting plate 81. Specifically, the limiting plate 81 is fixedly set at one end of the rodless cylinder 8. When the output end of the rodless cylinder 8 moves, it acts on the moving plate 9. The limiting plate 81 sets the position of the moving plate 9. The device is positioned to limit its movement, preventing deviation and improving the stability of the equipment during operation. The first feeding mechanism 10 includes a concave mounting plate 101, a placement plate 102 on one side of the mounting plate 101, a feeding drive cylinder 103 below the placement plate 102, a rotating rod 104 on one end of the mounting plate 101, an L-shaped rotating claw 105 on the rotating rod 104, an extension plate 1051 on the outer side of the rotating claw 105, and is rotatably connected to the output end of the feeding drive cylinder 103. Specifically, in this embodiment, the first feeding mechanism 10 and the second feeding mechanism 1 The structure is the same as 1, but the installation position is different. The first feeding mechanism 10 is located at the far end, and its purpose is to clamp the workpiece on the outside and use the rodless cylinder 8 to transport it to the bearing mechanism. The second feeding mechanism 11 is located on the other side, which can clamp the workpiece on the bearing mechanism and continue to move after the picking mechanism 12 completes the picking work until the workpiece is placed in the lower mold 3. In this way, in one operation, the first feeding mechanism 10 transports the external material, and the second feeding mechanism 11 transports the material on the bearing mechanism toward the processing area, ensuring the continuity of the production process and improving the work progress. In terms of the specific working method of the first feeding mechanism 10: the extension of the feeding drive cylinder 103 will act on the extension plate 1051, causing the rotating claw 105 to rotate relative to the rotating rod 104, especially causing the rotating claw 105 to rotate towards the geometric center close to the mounting plate 101. The inward rotation of the rotating claws 105 on both sides can be inserted into both ends of the workpiece, thereby completing the clamping of the workpiece and providing convenient conditions for the subsequent material conveying. The first feeding mechanism 10 and the second feeding mechanism 11 will both perform the above work to complete the clamping of workpieces at different positions, ensure the stability of clamping, and meet the usage requirements.
[0019] To facilitate the gripping of the processed workpiece, the material handling mechanism 12 is connected to the moving plate 9 and has an L-shaped fixed plate 121. A first cylinder 122 is provided on one side of the fixed plate 121, and a rotating gripper 123 is provided at one end of the fixed plate 121, which is rotatably connected to the output end of the first cylinder 122. The rotating gripper 123 can rotate with the extension and retraction of the first cylinder 122. Its specific operation mode is the same as that of the rotating gripper 105 of the first feeding mechanism 10. A sliding plate 124 is provided on the lower inner side of the fixed plate 121, which can slide relative to the fixed plate 121 to facilitate the subsequent cooperation of the fixed gripper 125 and the rotating gripper 123 to complete the gripping of the workpiece. An L-shaped fixed gripper 125 is provided on one side of the sliding plate 124, and a second cylinder 126 is provided on the inner side of the fixed plate 121. It is connected to the lower side of the sliding plate 124. Specifically, considering that the workpiece will be shortened after processing, and in order to ensure the convenience of material handling, the fixed gripper 125 can be moved and adjusted horizontally under the drive of the second cylinder 126. During use, the first cylinder 122 drives the rotating gripper 123 to rotate, and the lower end of the rotating gripper 123 is inserted into one end of the workpiece. According to the length of the workpiece after forming, the second cylinder 126 is controlled to adjust the position of the fixed gripper 125 until its lower end is inserted into the other side of the workpiece. In this way, the material handling mechanism 12 can complete the gripping of the workpiece, which is convenient for subsequent material removal. Moreover, the above operating mode can be adapted to workpieces of different specifications and sizes, which greatly improves the functionality of the device.
[0020] To further improve the rationality of the device setup, especially to facilitate the adjustment of the material holding position and ensure the convenience of subsequent material clamping or placement, the material loading mechanism 13 includes a lifting cylinder 131 located below the support frame 5. A carrier plate 132 is provided at the output end of the lifting cylinder 131. Limit rods 133 are provided at the corners of the carrier plate 132 and extend through the support frame 5. An arc-shaped plate 134 is provided above the carrier plate 132. Specifically, the arc-shaped plate 134 can be adapted to the outer periphery of the workpiece to be processed and the formed workpiece. When the workpiece to be processed is conveyed... Upon arrival, the workpiece is placed on the arc-shaped plate 134, providing convenient conditions for subsequent clamping by the second feeding mechanism 11. Correspondingly, another arc-shaped plate 134 is used to receive the removed formed workpiece, facilitating the removal of subsequent workpieces. The arc-shaped plate 134 is mainly adapted to the workpiece to ensure its placement stability. Furthermore, in order to better adapt to the workpiece picking and placing process, the lifting cylinder 131 is controlled to adjust the carrier plate 132 vertically, thereby driving the arc-shaped plate 134 to different positions, providing prerequisites for subsequent material clamping or placement, and ensuring the work process.
[0021] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A corrugated compensator stamping forming apparatus, comprising a stamping forming apparatus body, the stamping forming apparatus body including a frame, an upper die disposed on the upper inner side of the frame, a lower die disposed on the lower inner side of the frame, and transverse stamping assemblies disposed on the frame located on both sides of the lower die, characterized in that, One side of the frame is provided with a material handling device that works in conjunction with the stamping forming device body. The material handling device includes a T-shaped support frame, an L-shaped mounting frame on the upper rear side of the support frame, a lifting adjustment mechanism at the end of the mounting frame, a longitudinal moving component at the lower end of the lifting adjustment mechanism, the longitudinal moving component including a rodless cylinder, a moving plate at the output end of the rodless cylinder, a first feeding mechanism on one side below the moving plate, a second feeding mechanism on the other side below the moving plate, a material handling mechanism on the moving plate located on one side of the second feeding mechanism, and a material loading mechanism on the support frame near the material handling mechanism.
2. The corrugated compensator stamping forming device according to claim 1, characterized in that, The lifting adjustment mechanism includes a slider on the outer end face of the mounting frame, a rectangular lifting frame on one side of the mounting frame, a slide bar on one side of the lifting frame that is adapted to and engaged with the slider, a lifting screw inside the lifting frame, and a screw nut on the outside of the lifting screw that is fixed to one side of the mounting frame.
3. The corrugated compensator stamping forming device according to claim 2, characterized in that, The rodless cylinder has a concave-shaped limiting plate on one side. The upper part of the limiting plate is fixedly connected to the rodless cylinder, and the lower part is slidably connected to the side of the moving plate. The first feeding mechanism includes a concave-shaped mounting plate. A placement plate is provided on one side of the mounting plate. A feeding drive cylinder is provided below the placement plate. A rotating rod is provided on one side of the end of the mounting plate. An L-shaped rotating claw is provided on the rotating rod. An extension plate is provided on the outer side of the rotating claw and is rotatably connected to the output end of the feeding drive cylinder.
4. The corrugated compensator stamping forming device according to claim 3, characterized in that, The material handling mechanism is connected to the moving plate and has an L-shaped fixed plate. A first cylinder is provided on one side of the fixed plate, and a rotating gripper is provided at one end of the fixed plate and is rotatably connected to the output end of the first cylinder. A sliding plate is provided on the lower inner side of the fixed plate, and an L-shaped fixed gripper is provided on one side of the sliding plate. A second cylinder is provided on the inner side of the fixed plate and is connected to the lower side of one side of the sliding plate.
5. The corrugated compensator stamping forming device according to claim 4, characterized in that, The material loading mechanism includes a lifting cylinder located below the support frame. The output end of the lifting cylinder is provided with a carrier plate. Limiting rods are provided at the corners of the carrier plate and extend through the support frame. An arc-shaped plate with an arc design is provided above the carrier plate.