A sheet metal part flanging forming die
Patent Information
- Application Number
- CN202522165102.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-14
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-10-14
AI Technical Summary
[0004]本实用新型的目的就在于为了解决上述问题而提供一种钣金零件翻边成型模具,能够在模具开模后自动将零件从上模块上剥离下料,解决手动取料效率低和安全性低的问题,适配现代化钣金生产的效率与自动化需求
本实用新型当钣金板材冲压卷边完成后移动板会带动上模块上行,此时移动板在移动的过程中会带动第一导向轴在第一导向槽第一段的内部运动,此时连接套不会发生转动,随着上模块的持续运动其底端的位置会高于接料盘顶侧的位置,此时第一导向轴会在第一导向槽的第二段内部运动,与此同时连接套会转动,连接套转动会带动连接杆运动,连接杆会带动接料盘朝向上模块运动,当接料盘位于上模块正下方时第一导向轴会运动至第一导向槽第三段的内部,然后随着移动板的继续运动转套不会发生转动,移动板继续运动的过程中顶出结构会和顶板之间抵触,然后顶出结构会将成型后的产品从上模块上顶落至接料盘上,在合模的过程中移动板会反向运动,当移动板反向运动的过程中转套会反向转动,转套转动时第二导向轴会在第二导向槽的内部运动,第二导向轴在第二导向槽第一段内部运动时滑杆不会运动,当第二导向轴在第二导向槽第二段内部运动时滑杆会在连接杆上滑动,滑杆运动会带动齿条运动,齿条驱动齿轮转动,齿轮带动接料盘翻转,随着接料盘的翻转其上的产品会在重力的作用下会掉落至收集装置的内部进行收集,从而实现了翻边成型后产品的自动下料,避免了需要操作人员进行手动的下料,提高了生产的效率,同时提高了操作的安全性。
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Figure CN224794499U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of sheet metal stamping forming mold technology, specifically relating to a sheet metal parts flanging forming mold. Background Technology
[0002] Sheet metal parts are core basic components in industries such as automobiles, home appliances, and instruments. Their flanging process not only enhances the edge strength of the parts and enables assembly positioning, but also optimizes the appearance of the parts and meets the structural requirements of different scenarios. In the mass production of sheet metal parts, stamping dies are the core equipment for achieving flanging. The workflow is usually as follows: the upper module moves down to apply pressure to the sheet metal sheet, causing the sheet to bend along the groove on the lower module. The upper module moves up to remove the formed part, and then a new blank is placed in to complete one production cycle.
[0003] However, during the flanging process, the sheet metal parts are subjected to pressure from the upper module and fit against the mold cavity. After forming, the parts are easily adhered tightly to the surface of the upper module's punch due to friction, material springback, or slight deformation. At this point, it is necessary for the operator to manually peel the parts off the upper punch, which is time-consuming and results in low production efficiency. In addition, frequent material handling can easily cause operator fatigue, which can lead to physical discomfort and operational errors, potentially causing serious consequences. Utility Model Content
[0004] The purpose of this utility model is to provide a sheet metal parts flanging forming mold to solve the above problems. It can automatically peel the parts off the upper module after the mold is opened, solving the problems of low efficiency and low safety of manual material handling, and adapting to the efficiency and automation requirements of modern sheet metal production.
[0005] This utility model achieves the above objectives through the following technical solutions: A sheet metal part flanging forming mold includes a lower module with a receiving structure. The receiving structure includes a connecting column and a connecting sleeve. The connecting column is fixedly connected to the lower module, and the connecting sleeve is rotatably connected to the outer side of the connecting column. The connecting sleeve has a first guide groove. A movable plate is provided at the top of the lower module, and an upper module is mounted on the movable plate. A first guide shaft is fixedly connected to the movable plate and extends into the first guide groove. A connecting rod is fixedly connected to the connecting sleeve, and a receiving plate is rotatably connected to the end of the connecting rod. A gear is fixedly connected to the receiving plate. A sliding rod is slidably connected to the connecting rod, and a rack is fixedly connected to the sliding rod. The gear and rack mesh with each other. A second guide shaft is fixedly connected to the sliding rod, and a connecting plate is fixedly connected to the connecting column. A top plate is provided on the top side of the movable plate.
[0006] Preferably, the connecting plate is provided with a second guide groove, and the bottom end of the second guide shaft extends into the interior of the second guide groove.
[0007] Preferably, the first guide groove is divided into three sections, with the first and third sections being vertically arranged and the second section having a spiral structure.
[0008] Preferably, the second guide groove is divided into two sections. The center of the first section of the arc is at the same point as the center of the connecting plate, while the center of the second section of the arc is offset from the center of the connecting plate.
[0009] Preferably, the receiving tray is horizontally arranged, and the connecting rod is perpendicular to the connecting sleeve.
[0010] Preferably, the lower module is fixedly connected to two guide posts, the two guide posts are fixedly connected to the top plate near the top end, and the same movable plate is slidably connected to the two guide posts.
[0011] Preferably, a connecting column is fixedly connected to the top side of the movable plate, and the connecting column passes through the top plate.
[0012] Preferably, the upper module has an ejection structure inside, the ejection structure includes a push rod and a spring, two push rods are slidably connected inside the upper module, a spring is sleeved on the outside of the push rod, a connecting ring is fixedly connected to the outside of the push rod, one end of the spring abuts against the connecting ring, and the other end of the spring abuts against the upper module.
[0013] Preferably, the bottom end of the top rod is flush with the bottom end of the upper module, and the width of the bottom section of the top rod is greater than the width of the top section.
[0014] Preferably, the lower module is provided with a positioning structure, the positioning structure including a slider and a stop bar, a plurality of sliders are slidably connected to the lower module, a stop bar is fixedly connected to the slider, a knob is threadedly connected to the slider, and one end of the knob abuts against the lower module.
[0015] Compared with the prior art, the present invention has the following beneficial effects: After the sheet metal sheet is stamped and rolled, the moving plate will drive the upper module to move upward. During this movement, the moving plate will drive the first guide shaft to move inside the first section of the first guide groove. At this time, the connecting sleeve will not rotate. As the upper module continues to move, its bottom position will be higher than the top side of the receiving tray. At this time, the first guide shaft will move inside the second section of the first guide groove. Simultaneously, the connecting sleeve will rotate, which will drive the connecting rod to move. The connecting rod will drive the receiving tray to move towards the upper module. When the receiving tray is directly below the upper module, the first guide shaft will move to the third section of the first guide groove. Then, as the moving plate continues to move, the rotating sleeve will not rotate. During the continued movement of the moving plate, the ejector structure will abut against the top plate, and then the ejector structure will... After molding, the product falls from the upper module onto the receiving tray. During the mold closing process, the moving plate moves in the opposite direction. As the moving plate moves in the opposite direction, the rotating sleeve rotates in the opposite direction. When the rotating sleeve rotates, the second guide shaft moves inside the second guide groove. When the second guide shaft moves inside the first section of the second guide groove, the slide rod does not move. When the second guide shaft moves inside the second section of the second guide groove, the slide rod slides on the connecting rod. The movement of the slide rod drives the rack to move, and the rack drives the gear to rotate. The gear drives the receiving tray to flip. As the receiving tray flips, the product on it will fall into the collection device under the action of gravity for collection. This realizes automatic unloading of the product after flanging, avoiding the need for manual unloading by operators, improving production efficiency, and improving operational safety. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the connection structure between the connecting column and the connecting sleeve of this utility model; Figure 3 for Figure 2 The diagram shown is an enlarged view of the structure of part A. Figure 4 for Figure 2 The diagram shown is an enlarged view of the structure of section B. Figure 5 This is a schematic diagram of the connection structure between the connecting sleeve and the first guide shaft of this utility model; Figure 6 This is a schematic diagram of the connection structure between the slider and the stop bar of this utility model.
[0017] The diagram shows: 1. Lower module; 2. Receiving structure; 201. Connecting column; 202. Connecting sleeve; 203. First guide groove; 204. First guide shaft; 205. Connecting rod; 206. Receiving plate; 207. Gear; 208. Rack; 209. Slide rod; 210. Second guide shaft; 211. Second guide groove; 212. Connecting plate; 3. Guide column; 4. Top plate; 5. Moving plate; 6. Upper module; 7. Ejection structure; 701. Ejector rod; 702. Spring; 703. Connecting ring; 8. Positioning structure; 801. Slider; 802. Stop bar; 803. Knob; 9. Connecting column. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Please see Figures 1 to 6 As shown, this utility model embodiment provides a sheet metal part flanging forming mold, including a lower module 1, a receiving structure 2 on the lower module 1, the receiving structure 2 including a connecting post 201 and a connecting sleeve 202, the connecting post 201 being fixedly connected to the lower module 1, the connecting sleeve 202 being rotatably connected to the outer side of the connecting post 201, the connecting sleeve 202 being provided with a first guide groove 203, a movable plate 5 being provided at the top of the lower module 1, an upper module 6 being mounted on the movable plate 5, a first guide shaft 204 being fixedly connected to the movable plate 5, the first guide shaft 204 extending into the interior of the first guide groove 203, and the connecting sleeve 202... A connecting rod 205 is fixedly connected to the upper part of the moving plate 5. A receiving plate 206 is rotatably connected to the end of the connecting rod 205. A gear 207 is fixedly connected to the receiving plate 206. A sliding rod 209 is slidably connected to the connecting rod 205. A rack 208 is fixedly connected to the sliding rod 209. The gear 207 and the rack 208 mesh with each other. A second guide shaft 210 is fixedly connected to the sliding rod 209. A connecting plate 212 is fixedly connected to the connecting column 201. A second guide groove 211 is provided on the connecting plate 212. The bottom end of the second guide shaft 210 extends into the interior of the second guide groove 211. A top plate 4 is provided on the top side of the moving plate 5.
[0020] In use, this utility model fixes the top of the connecting column 9 to the output end of the stamping machine, thus enabling the stamping machine to drive the connecting column 9 to move. The movement of the connecting column 9 will drive the moving plate 5 to move. After the sheet metal is stamped and rolled, the moving plate 5 will drive the upper module 6 to move upward. During this movement, the moving plate 5 will drive the first guide shaft 204 to move inside the first section of the first guide groove 203. At this time, the connecting sleeve 202 will not rotate. As the upper module 6 continues to move, its bottom position will be higher than the top side of the receiving tray 206. At this time, the first guide shaft 204 will... The second section of the first guide groove 203 moves internally, while the connecting sleeve 202 rotates. The rotation of the connecting sleeve 202 drives the connecting rod 205 to move, which in turn drives the receiving tray 206 towards the upper module 6. When the receiving tray 206 is directly below the upper module 6, the first guide shaft 204 moves to the inside of the third section of the first guide groove 203. Then, as the moving plate 5 continues to move, the rotating sleeve 202 does not rotate. During the continued movement of the moving plate 5, the two push rods 701 abut against the top plate 4, and then the two push rods 701 push the formed product from the upper module 6. The upper ejector falls onto the receiving tray 206. During the mold closing process, the moving plate 5 will move in the opposite direction. When the moving plate 5 moves in the opposite direction, the rotating sleeve 202 will rotate in the opposite direction. When the rotating sleeve 202 rotates, the second guide shaft 210 will move inside the second guide groove 211. When the second guide shaft 210 moves inside the first section of the second guide groove 211, the slide rod 209 will not move. When the second guide shaft 210 moves inside the second section of the second guide groove 211, the slide rod 209 will slide on the connecting rod 205. The movement of the slide rod 209 will drive the rack 208 to move, and the rack 208 will drive the gear 207 to rotate. The gear 207 drives the receiving tray 206 to rotate. As the receiving tray 206 rotates, the products on it will fall into the collection device under the action of gravity for collection. This realizes automatic unloading of the products after flanging, avoiding the need for manual unloading by operators, improving production efficiency and operational safety. When placing sheet metal parts that have not yet been flanged, the multiple stops 802 can be used to abut against the edge of the sheet metal parts to position the sheet metal parts, thereby avoiding deviation in the position of the sheet metal parts and effectively improving the stability of flanging.
[0021] Please see Figures 1 to 6As shown, the first guide groove 203 is divided into three sections. The first and third sections are vertically arranged, while the second section has a spiral structure. Therefore, when the first guide shaft 202 moves inside the second section of the first guide groove 203, the connecting sleeve 202 will rotate. The second guide groove 211 is divided into two sections. The center of the arc of the first section is at the same point as the center of the connecting plate 212, while the center of the arc of the second section is offset from the center of the connecting plate 212. Therefore, when the second guide shaft 210 moves inside the second section of the second guide groove 211, the slide rod 209 will slide on the connecting rod 205. The receiving plate 206 is horizontally arranged, thus allowing materials to be placed stably on the receiving plate 206. The connecting rod 205 is perpendicular to the connecting sleeve 202.
[0022] Please see Figures 1 to 6 As shown, two guide pillars 3 are fixedly connected to the lower module 1. The two guide pillars 3 are fixedly connected to the top plate 4 near the top, thus supporting and fixing the top plate 4 through the two guide pillars 3. The same movable plate 5 is slidably connected to the two guide pillars 3, thus guiding the movement of the movable plate 5 through the two guide pillars 3. A connecting pillar 9 is fixedly connected to the top side of the movable plate 5, and the connecting pillar 9 passes through the top plate 4, thus connecting to the output end of the stamping machine through the connecting pillar 9.
[0023] Please see Figures 1 to 6 As shown, the upper module 6 has an ejection structure 7 inside, which includes a push rod 701 and a spring 702. Two push rods 701 are slidably connected inside the upper module 6. The spring 702 is sleeved on the outside of the push rod 701, and a connecting ring 703 is fixedly connected to the outside of the push rod 701. One end of the spring 702 abuts against the connecting ring 703, and the other end of the spring 702 abuts against the upper module 6. Therefore, when the push rod 701 and the top plate 4 are separated, they can be reset under the action of the spring 702. The bottom end of the push rod 701 is flush with the bottom end of the upper module 6, and the width of the bottom section of the push rod 701 is greater than the width of the top section, thus preventing the push rod 701 from sliding out of the upper module 6.
[0024] Please see Figures 1 to 6 As shown, the lower module 1 is provided with a positioning structure 8, which includes a slider 801 and a stop bar 802. Multiple sliders 801 are slidably connected to the lower module 1, and a stop bar 802 is fixedly connected to the slider 801. A knob 803 is threadedly connected to the slider 801, and one end of the knob 803 abuts against the lower module 1, thus enabling the positioning of sheet metal parts that need to be flanged.
[0025] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0026] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A sheet metal part flanging forming mold, comprising a lower module (1), characterized in that: The lower module (1) is provided with a receiving structure (2), which includes a connecting column (201) and a connecting sleeve (202). The connecting column (201) is fixedly connected to the lower module (1), and the connecting sleeve (202) is rotatably connected to the outer side of the connecting column (201). The connecting sleeve (202) is provided with a first guide groove (203). The top of the lower module (1) is provided with a moving plate (5), and the upper module (6) is installed on the moving plate (5). The moving plate (5) is fixedly connected with a first guide shaft (204), which extends into the interior of the first guide groove (203). A connecting rod (205) is fixedly connected to the connecting sleeve (202). A receiving plate (206) is rotatably connected to the end of the connecting rod (205). A gear (207) is fixedly connected to the receiving plate (206). A sliding rod (209) is slidably connected to the connecting rod (205). A rack (208) is fixedly connected to the sliding rod (209). The gear (207) meshes with the rack (208). A second guide shaft (210) is fixedly connected to the sliding rod (209). A connecting plate (212) is fixedly connected to the connecting column (201). A top plate (4) is provided on the top side of the moving plate (5).
2. The sheet metal part flanging forming die according to claim 1, characterized in that: The connecting plate (212) is provided with a second guide groove (211), and the bottom end of the second guide shaft (210) extends into the interior of the second guide groove (211).
3. The sheet metal part flanging forming die according to claim 1, characterized in that: The first guide groove (203) is divided into three sections. The first and third sections are vertically arranged, and the second section is a spiral structure.
4. The sheet metal part flanging forming die according to claim 2, characterized in that: The second guide groove (211) is divided into two sections. The center of the first arc is at the same point as the center of the connecting plate (212), while the center of the second arc is offset from the center of the connecting plate (212).
5. The sheet metal part flanging forming mold according to claim 1, characterized in that: The receiving tray (206) is horizontally arranged, and the connecting rod (205) is perpendicular to the connecting sleeve (202).
6. The sheet metal part flanging forming die according to claim 1, characterized in that: The lower module (1) is fixedly connected to two guide posts (3), and the two guide posts (3) are fixedly connected to the top plate (4) near the top. The two guide posts (3) are slidably connected to the same moving plate (5).
7. The sheet metal part flanging forming mold according to claim 1, characterized in that: The top side of the movable plate (5) is fixedly connected to a connecting column (9), which penetrates through the top plate (4).
8. The sheet metal part flanging forming die according to claim 1, characterized in that: The upper module (6) is provided with an ejector structure (7) inside. The ejector structure (7) includes a push rod (701) and a spring (702). The upper module (6) has two push rods (701) slidably connected inside. The spring (702) is sleeved on the outside of the push rod (701). A connecting ring (703) is fixedly connected to the outside of the push rod (701). One end of the spring (702) abuts against the connecting ring (703), and the other end of the spring (702) abuts against the upper module (6).
9. A sheet metal part flanging forming die according to claim 8, characterized in that: The bottom end of the top rod (701) is flush with the bottom end of the upper module (6), and the width of the bottom section of the top rod (701) is greater than the width of the top section.
10. A sheet metal part flanging forming die according to claim 1, characterized in that: The lower module (1) is provided with a positioning structure (8), which includes a slider (801) and a stop bar (802). Multiple sliders (801) are slidably connected to the lower module (1), and a stop bar (802) is fixedly connected to the slider (801). A knob (803) is threadedly connected to the slider (801), and one end of the knob (803) abuts against the lower module (1).