Soft copper wire shaping device

Abstract

The utility model relates to soft copper conductor processing technical field, concretely relates to soft copper conductor shaping device, including mounting seat, the outer wall top of mounting seat installs linear module, the linear module is slidably connected with the moving slider, the outer wall top of moving slider is provided with the straightening mechanism that straightens to soft copper line, the utility model discloses under the cooperation of other mechanism of automation equipment, the soft copper line that needs to straighten the line is moved and placed between fixed jaw and movable jaw, under the cooperation of signal control signal of equipment, the cooperation of drive power box and clip rotating motor is driven to control fixed jaw and movable jaw to the soft copper line is held with proper force, then through the cooperation of the moving of clip rotating motor and linear module motor front and back, move back while rotating, simulate the hand straightening line, make fixed jaw and movable jaw can straighten the soft copper line, can improve the precision of automation equipment automatic assembly material.

Description

Technical Field

[0001] This utility model relates to the field of soft copper wire processing technology, and specifically to a soft copper wire shaping device. Background Technology

[0002] Industries such as wire speed, conductor or signal line cutting and processing, and carbon brush (electric brush) manufacturing all use single-core multi-strand fine soft copper wire as the carrier of electrical signals. When a long exposed single-core multi-strand fine soft copper wire is cut, the exposed part of the copper wire will fork. After some extrusion turnover, the end (wire head) of the single-core multi-strand fine soft copper wire will fork or the entire exposed copper wire part will be deformed and bent. When used in automated equipment production, the exposed copper wire part needs to be straight to facilitate the precise positioning of automated assembly production.

[0003] Currently, the carbon brush assembly process in the carbon brush manufacturing industry suffers from low automation. However, the straightening of soft copper wires is an essential step in automated production. This low-automation production relies primarily on cheap, older labor, resulting in high costs, low efficiency, poor quality control, recruitment difficulties, harsh working conditions with high dust levels that can cause respiratory illnesses, and a lack of young workers. Therefore, there are significant shortcomings. In conclusion, the invention of a soft copper wire straightening device is essential. Summary of the Invention

[0004] To address this issue, this utility model provides a soft copper wire shaping device to solve the problems of low industrial automation in the current carbon brush (electric brush) manufacturing industry, which relies mainly on cheap, older laborers for production, resulting in high production costs, low efficiency, and poor product quality control.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a soft copper wire shaping device, including a mounting base, a straightening module mounted on the top of the outer wall of the mounting base, a movable slider slidably connected to the straightening module, and a straightening mechanism for straightening the soft copper wire provided on the top of the outer wall of the movable slider.

[0006] Preferably, a fixed base plate for support is provided below the bottom of the outer wall of the mounting base, and a support column is fixed to the top of the outer wall of the fixed base plate, and the top of the support column is fixedly connected to the corresponding position of the outer wall of the mounting base.

[0007] Preferably, a clamp moving motor for driving the linear module to work is fixed to the outer wall side end, and a bearing plate is fixed to the top of the outer wall of the moving slider.

[0008] Preferably, the straightening mechanism includes a power box, the bottom of the outer wall of the power box is fixedly connected to the top of the outer wall of the support plate, and a clamp rotation motor is installed on the side of the outer wall of the power box near the clamp's front and rear moving motor.

[0009] Preferably, the end of the power box away from the rotary motor of the clamp is rotatably connected to a rotary joint, and the front end of the outer wall of the rotary joint away from the power box is fixed with a fixing claw.

[0010] Preferably, a movable gripper is slidably connected to the outer wall side of the rotary joint away from the fixed gripper, and a tension adjusting nut for adjusting the tension of the movable gripper and the fixed gripper is threadedly connected to the side of the movable gripper away from the fixed gripper. A tension spring is sleeved on the outer wall of the tension adjusting nut.

[0011] The beneficial effects of this utility model are: In this invention, the carbon body of the soft copper wire is moved to the front of the device by the cooperation of the transmission mechanism of the external equipment, and the bent soft copper wire is straightened so that the external automated equipment can accurately pass the copper wire through the middle of the spring to complete the assembly when assembling the spring, thereby improving work efficiency, ensuring processing quality, solving the problem of low manual efficiency, and efficiently assisting the automated assembly equipment to complete the carbon brush production. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of the present invention from the front view. Figure 2 This is a three-dimensional structural diagram of the linear module in this utility model; Figure 3 This is a three-dimensional structural diagram of the straightening mechanism in this utility model.

[0013] In the diagram: 100, mounting base; 110, fixed base plate; 120, support column; 200, clamp forward and backward movement motor; 210, linear module; 220, moving slider; 230, bearing plate; 300, power box; 310, clamp rotation motor; 320, rotating joint; 330, fixed gripper; 340, movable gripper; 341, tension adjusting nut; 342, tension spring. Detailed Implementation

[0014] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0015] See attached document Figures 1-3The flexible copper wire shaping device provided by this utility model includes a mounting base 100. A fixed base plate 110 for support is provided below the bottom of the outer wall of the mounting base 100. Support columns 120 are fixed to the top of the outer wall of the fixed base plate 110. The fixed base plate 110 can support the mounting base 100 through the support columns 120. The top of the support column 120 is fixedly connected to the corresponding position of the outer wall of the mounting base 100. A linear module 210 is installed above the top of the outer wall of the mounting base 100. The linear module 210 slides on... A sliding block 220 is connected to the linear module 210. A clamp moving motor 200 that drives the linear module 210 to work is fixed to the outer wall side. A support plate 230 is fixed to the top of the outer wall of the sliding block 220. The clamp moving motor 200 can drive the linear module 210 to work after being powered on. When the linear module 210 is working, it can drive the support plate 230 to move through the sliding block 220, so that the support plate 230 can drive the power box 300 to move left and right. A straightening mechanism for straightening soft copper wire is provided at the top of the outer wall of the movable slider 220. The straightening mechanism includes a power box 300, the bottom of which is fixedly connected to the top of the outer wall of the support plate 230. The power box 300 consists of a rotary gearbox and a pneumatic assembly. The rotary gearbox enables the clamp rotary motor 310 to drive the rotary joint 320 to rotate via its output shaft. The pneumatic assembly controls the movable gripper 340 to move back and forth along the slide groove on the side of the rotary joint 320 via a cylinder. This allows the movable gripper 340 to cooperate with the fixed gripper 330 to clamp the soft copper wire, thereby straightening it. The clamp rotary motor 310 is installed on the side of the outer wall of the power box 300, near the clamp back and forth moving motor 200. The rotary joint 320 is rotatably connected to the end of the power box 300 away from the clamp rotary motor 310. The rotating joint 320 can be rotated under the control of the clamp rotation motor 310, so that the rotating joint 320 can control the angle of the fixed clamp 330 and the movable clamp 340. The front end of the outer wall of the rotating joint 320 away from the power box 300 is fixed with a fixed clamp 330. The movable clamp 340 is slidably connected to the outer wall of the rotating joint 320 away from the fixed clamp 330. The movable clamp 340 away from the fixed clamp 330 is threadedly connected to a tension adjusting nut 341 for adjusting the tension of the movable clamp 340 and the fixed clamp 330. The outer wall of the tension adjusting nut 341 is fitted with a tension spring 342. The tension adjusting nut 341 and the tension spring 342 can adjust the clamping angle of the movable clamp 340, thereby adjusting the clamping force of the movable clamp 340 and the fixed clamp 330.

[0016] The usage process of this utility model is as follows: Those skilled in the art can first assemble the device according to the above description, then connect all electrical equipment to an external power supply, and control the operation of the device through an external controller. The control programs of all electrical equipment are edited by the production personnel in advance before production. This utility model does not make any technical improvements here, but only assumes that it can normally meet the needs of personnel. First, the operator can assemble the device according to the above instructions, and then fix the device in a suitable position using the fixed base plate 110. The operator can then remove the tools and adjust the angle of the movable gripper 340 by rotating the tension adjusting nut 341, thereby adjusting the clamping force between the movable gripper 340 and the fixed gripper 330. After completion, the operator can remove the soft copper wire to be straightened and place it between the fixed gripper 330 and the movable gripper 340. The operator can then control the power box 300, which uses a pneumatic mechanism to make the movable gripper 340 cooperate with the fixed gripper 330 to clamp the soft copper wire. The clamp's forward and backward movement motor 200 is then energized to drive the linear module 210, which in turn moves the power box 300 via the moving slider 220 and the support plate 230, allowing the power box 300 to straighten the soft copper wire using the fixed gripper 330 and the movable gripper 340.

[0017] The above description is merely a preferred embodiment of this utility model. Any person skilled in the art may modify this utility model or modify it into an equivalent technical solution using the technical solutions described above. Therefore, any simple modifications or equivalent substitutions made based on the technical solutions of this utility model are within the scope of protection claimed by this utility model.

Claims

1. A soft copper wire shaping device, characterized in that: Includes a mounting base (100), on which a linear module (210) is mounted above the top of the outer wall of the mounting base (100), and a movable slider (220) is slidably connected to the linear module (210). The top of the outer wall of the movable slider (220) is provided with a straightening mechanism for straightening soft copper wires.

2. The soft copper wire shaping device according to claim 1, characterized in that: A fixed base plate (110) for support is provided below the bottom of the outer wall of the mounting base (100). A support column (120) is fixed to the top of the outer wall of the fixed base plate (110). The top of the support column (120) is fixedly connected to the corresponding position of the outer wall of the mounting base (100).

3. The soft copper wire shaping device according to claim 1, characterized in that: The linear module (210) is fixed with a clamp moving motor (200) that drives the linear module (210) to work, and the top of the outer wall of the moving slider (220) is fixed with a bearing plate (230).

4. The soft copper wire shaping device according to claim 3, characterized in that: The straightening mechanism includes a power box (300), the bottom of the outer wall of the power box (300) is fixedly connected to the top of the outer wall of the bearing plate (230), and a clamp rotation motor (310) is installed on the side of the outer wall of the power box (300) and on the side near the clamp forward and backward moving motor (200).

5. The soft copper wire shaping device according to claim 4, characterized in that: The end of the power box (300) away from the clamp rotary motor (310) is rotatably connected to a rotary joint (320), and the front end of the outer wall of the rotary joint (320) away from the power box (300) is fixed with a clamping claw (330).

6. The soft copper wire shaping device according to claim 5, characterized in that: A movable jaw (340) is slidably connected to the outer wall side of the rotary joint (320) away from the fixed jaw (330). A tension adjusting nut (341) for adjusting the tension of the movable jaw (340) and the fixed jaw (330) is threadedly connected to the side of the movable jaw (340) away from the fixed jaw (330). A tension spring (342) is sleeved on the outer wall of the tension adjusting nut (341).

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