Aluminum electrolytic capacitor pin cutting machine
Patent Information
- Application Number
- CN202522370915.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-07
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-07
AI Technical Summary
[0003]目前,在铝电解电容器使用时,一般对铝电解电容器上的引脚进行修剪,但是现在对铝电解电容器的引脚切断机体积大,且不使用个人使用,并且缺少调节的功能,一旦更换不同规格的铝电解电容器后,可能会出现无法适应的情况,影响使用的质量
[0011]本实用新型的有益效果是:本实用新型结构简单,调节定位件模块化设置,能对其进行快速的拆装,通过拆装的方式能适应不同规格的电容器,且在旋转柱体后,底壳能沿着定位槽上下移动,从而能调节引脚的切割的长度,增加了适应性,并且通过底壳上的定位通道能将电容器上的引脚定位,使引脚能排成一排进行统一的切割操作,增加了效率,显著提高了生产效率与加工质量,尤其适合小批量、多规格的生产场景。
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Figure CN224794535U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum electrolytic capacitor processing technology, specifically to an aluminum electrolytic capacitor lead cutting machine. Background Technology
[0002] An aluminum electrolytic capacitor is a type of capacitor that uses an aluminum oxide film as the dielectric and an electrolyte as the cathode. Its key feature is that it can provide a very large capacitance per unit volume.
[0003] Currently, when using aluminum electrolytic capacitors, the leads on the capacitors are usually trimmed. However, the lead trimming machines for aluminum electrolytic capacitors are bulky, not suitable for personal use, and lack adjustment functions. If a different specification of aluminum electrolytic capacitor is replaced, there may be a situation where it cannot be adapted, affecting the quality of use. Summary of the Invention
[0004] The technical problem to be solved by this utility model is to provide an aluminum electrolytic capacitor lead cutting machine with modular adjustable positioning components that can be installed and disassembled independently, thereby adapting to capacitors with different specifications, thus solving the problems mentioned in the background art.
[0005] This utility model is achieved through the following technical solution: an aluminum electrolytic capacitor lead cutting machine, comprising a crossbar and multiple capacitors to be cut, wherein the crossbar is provided with multiple connecting holes, and each connecting hole is equipped with an adjusting positioning component for positioning capacitors of different diameters. Each adjusting positioning component includes a column and a bottom shell, one end of each column is inserted into the connecting hole and narrows inward to form a connecting part, and the bottom shell is fitted over the outside of the connecting part. The end of the bottom shell away from the column is provided with a positioning channel for the leads of the capacitor to pass through. Each column is vertically provided with a mold cavity that penetrates the column and the connecting part. The capacitor is inserted into the mold cavity, and the bottom surface of the capacitor is placed in the bottom shell. The leads of the capacitor are set through the positioning channel. A support frame is installed on the outside of the crossbar, and a cutting mechanism is installed on the inside of the support frame.
[0006] As a preferred technical solution, the other end of the column extends to the outside and expands outward to form a ring-shaped hand-held rotating part. The outer ring surface of the hand-held rotating part is provided with anti-slip texture, the outer ring surface of the column is provided with external thread, and the inner wall surface of the connecting hole is provided with internal thread. The column is connected by the external thread and the internal thread on the connecting hole.
[0007] As a preferred technical solution, the inner wall surface of the connecting hole is provided with a vertical positioning groove, and the outer ring surface of the bottom shell is provided with a protruding positioning part, which is slidably disposed in the positioning groove.
[0008] As a preferred technical solution, the inner ring surface inside the bottom shell is provided with a ring-shaped limiting groove, and the outer ring surface of the connecting part is provided with a limiting ring, which is movably set in the limiting groove.
[0009] As a preferred technical solution, the cutting mechanism includes a first cutting blade, a second cutting blade, and multiple electric push rods. The first cutting blade is mounted on the inner side of the support frame, and the second cutting blade is disposed on the outer side of the first cutting blade and opposite to it. The leads on the capacitor extend between the first and second cutting blades. The two ends of the second cutting blade are bent to form a fixing part. The electric push rods are all mounted on the support frame, and the piston rods of the electric push rods all pass through the support frame and are all connected and fixed to the fixing part.
[0010] As a preferred technical solution, the crossbar is made of transparent plastic material, and a scale is provided on one side of the crossbar.
[0011] The beneficial effects of this utility model are: the utility model has a simple structure and modular adjustment positioning components, which can be quickly assembled and disassembled. The assembly and disassembly method can adapt to capacitors of different specifications. After rotating the cylinder, the bottom shell can move up and down along the positioning groove, thereby adjusting the cutting length of the pins and increasing adaptability. Furthermore, the positioning channel on the bottom shell can position the pins on the capacitor, so that the pins can be arranged in a row for uniform cutting operation, which increases efficiency and significantly improves production efficiency and processing quality. It is especially suitable for small-batch, multi-specification production scenarios. Attached Figure Description
[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a side view of the present invention; Figure 3 This is a schematic diagram of the structure of this utility model after removing any capacitor; Figure 4 This is a schematic diagram of the crossbar structure of this utility model; Figure 5 This is an exploded view of the adjusting and positioning component of this utility model.
[0014] The components are as follows: 1. Horizontal bar; 2. Column; 3. Handheld rotating part; 4. Capacitor; 5. Positioning groove; 6. Scale; 7. Support frame; 8. Second cutting blade; 9. Fixing part; 10. Electric push rod; 11. First cutting blade; 12. Mold cavity; 13. Bottom shell; 14. Positioning channel; 15. Limiting groove; 16. Positioning part; 17. Connecting part; 18. Limiting ring. Detailed Implementation
[0015] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0016] All features disclosed in this specification, or all steps in all disclosed methods or processes, may be combined in any way, except for mutually exclusive features and / or steps.
[0017] Any feature disclosed in this specification (including any appended claims, abstract, and drawings) may be replaced by other equivalent or similar features for a similar purpose, unless specifically stated otherwise. That is, unless specifically stated otherwise, each feature is merely one example of a series of equivalent or similar features.
[0018] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, this utility model discloses an aluminum electrolytic capacitor lead cutting machine, including a crossbar 1 and multiple capacitors 4 to be cut. The crossbar 1 is provided with multiple connecting holes, and each connecting hole is equipped with an adjusting positioning component for positioning capacitors 4 of different diameters. Each adjusting positioning component includes a column 2 and a bottom shell 13. One end of each column 2 is inserted into the connecting hole and narrows inward to form a connecting part 17. The bottom shell 13 is fitted over the connecting part 17. The end of the bottom shell 13 away from the column 2 is provided with a positioning channel 14 for the leads of the capacitor 4 to pass through. Each column 2 is provided with a mold cavity 12 that penetrates the column 2 and the connecting part 17. The capacitor 4 is inserted into the mold cavity 12, and the bottom surface of each capacitor 4 is placed in the bottom shell 13. The leads of each capacitor 4 are set through the positioning channel 14. A support frame 7 is installed on the outside of the crossbar 1, and a cutting mechanism is installed on the inside of the support frame 7.
[0019] In this embodiment, the other end of each column 2 extends to the outside and expands outward to form a ring-shaped hand-held rotating part 3. The outer ring surface of the hand-held rotating part 3 is provided with anti-slip texture, the outer ring surface of each column 2 is provided with external threads, and the inner wall surface of the connecting hole is provided with internal threads. Each column 2 is connected by meshing with the internal threads on the connecting hole through the external threads. The threaded connection facilitates the installation and removal of the adjustment and positioning components.
[0020] In this embodiment, a positioning groove 5 is vertically provided on the inner wall surface of the connecting hole, and a positioning part 16 is protruding on the outer ring surface of the bottom shell 13. The positioning part 16 is slidably disposed in the positioning groove 5.
[0021] In this embodiment, a ring-shaped limiting groove 15 is provided on the inner ring surface inside the bottom shell 13, and a limiting ring 18 is installed on the outer ring surface of the connecting part 17. The limiting ring 18 is movably disposed in the limiting groove 15.
[0022] In this embodiment, the cutting mechanism includes a first cutting blade 11, a second cutting blade 8, and a plurality of electric push rods 10. The first cutting blade 11 is mounted on the inner side of the support frame 7, and the second cutting blade 8 is disposed on the outer side of the first cutting blade 11 and opposite to it. The pins on the capacitor 4 extend between the first cutting blade 11 and the second cutting blade 8. The two ends of the second cutting blade 8 are bent to form a fixing part 9. The electric push rods 10 are all mounted on the support frame 7, and the piston rods of the electric push rods 10 all pass through the support frame 7 and are all connected and fixed to the fixing part 9.
[0023] In this embodiment, the crossbar 1 is made of transparent plastic material, and a scale 6 is provided on one side of the crossbar 1, so that the bottom of the bottom shell can be seen through the crossbar, and the movement height of the bottom shell can be known in combination with the scale.
[0024] Working principle: According to the diameter of the capacitor 4 to be cut, select a suitable adjusting positioning component (composed of a column 2 and a base 13). Screw the threaded end of the column 2 into the corresponding connecting hole on the crossbar 1. It can be easily tightened or replaced by holding the rotating part 3. The connecting part 17 at the front end of the column 2 is inserted into the base 13, and the axial limiting connection between the base 13 and the column 2 is achieved through the cooperation of the limiting ring 18 and the limiting groove 15, while allowing the base 13 to rotate relative to the column. The positioning part 16 on the outside of the base 13 is embedded in the positioning groove 5 of the crossbar 1, so that the base 13 can only move axially along the positioning groove 5 when the column 2 rotates, and will not rotate with the column 2.
[0025] In use, the main body of the aluminum electrolytic capacitor 4 is inserted into the mold cavity 12 of the column 2, so that its bottom is placed in the bottom shell 13. The two leads of the capacitor pass through the positioning channel 14 of the bottom shell 13 to ensure that the leads of multiple sets of capacitors are neatly arranged under the constraint of the positioning channel 14 and extend into the cutting area between the first cutting blade 11 and the second cutting blade 8.
[0026] By rotating the column 2, the column 2 and the bottom shell 13 move up and down as a whole due to the screw drive. The up and down movement of the bottom shell 13 will drive the capacitor 4 and its pins to rise and fall synchronously, thereby adjusting the length of the pins extending out of the positioning channel 14 (i.e. the length to be cut). The operator can use the scale 6 on the side of the crossbar 1 to precisely control the consistency of the length of multiple capacitor pins.
[0027] Once all capacitors 4 are installed and the pin length is adjusted, the electric push rod 10 is activated. The piston rod of the electric push rod 10 pushes the second cutting blade 8 to move towards the fixed first cutting blade 11. The two blades work together to cut off the neatly arranged pins at once, achieving efficient and neat batch cutting.
[0028] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any changes or substitutions conceived without inventive effort should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope defined in the claims.
Claims
1. A lead cutting machine for aluminum electrolytic capacitors, characterized in that: The device includes a crossbar (1) and multiple capacitors (4) to be cut. The crossbar (1) has multiple connecting holes, each containing an adjusting positioning component for positioning capacitors (4) of different diameters. Each adjusting positioning component includes a column (2) and a bottom shell (13). One end of each column (2) is inserted into the connecting hole and narrows inward to form a connecting part (17). The bottom shell (13) is fitted over the connecting part (17), with the bottom shell (13) positioned away from the column (2). Each end is provided with a positioning channel (14) through which the pins of the capacitor (4) pass. Each column (2) is provided with a mold cavity (12) that passes through the column (2) and the connecting part (17). The capacitor (4) is inserted into the mold cavity (12). The bottom surface of the capacitor (4) is placed in the bottom shell (13). The pins of the capacitor (4) are set through the positioning channel (14). A support frame (7) is installed on the outside of the crossbar (1). A cutting mechanism is installed on the inside of the support frame (7).
2. The aluminum electrolytic capacitor lead cutting machine according to claim 1, characterized in that: The other end of each column (2) extends to the outside and expands outward to form a ring-shaped hand-held rotating part (3). The outer ring surface of the hand-held rotating part (3) is provided with anti-slip texture. The outer ring surface of each column (2) is provided with external threads, and the inner wall surface of the connecting hole is provided with internal threads. Each column (2) is connected by meshing with the internal threads on the connecting hole through external threads.
3. The aluminum electrolytic capacitor lead cutting machine according to claim 1, characterized in that: The inner wall of the connecting hole is provided with a vertical positioning groove (5), and the outer ring of the bottom shell (13) is provided with a positioning part (16) protruding, and the positioning part (16) is slidably disposed in the positioning groove (5).
4. The aluminum electrolytic capacitor lead cutting machine according to claim 1, characterized in that: The inner ring surface of the bottom shell (13) is provided with a ring-shaped limiting groove (15), and the outer ring surface of the connecting part (17) is provided with a limiting ring (18). The limiting ring (18) is movably set in the limiting groove (15).
5. The aluminum electrolytic capacitor lead cutting machine according to claim 1, characterized in that: The cutting mechanism includes a first cutting blade (11), a second cutting blade (8), and multiple electric push rods (10). The first cutting blade (11) is mounted on the inner side of the support frame (7). The second cutting blade (8) is located on the outer side of the first cutting blade (11) and is positioned opposite to it. The pins on the capacitor (4) extend between the first cutting blade (11) and the second cutting blade (8). The two ends of the second cutting blade (8) are bent to form a fixing part (9). The electric push rods (10) are all mounted on the support frame (7). The piston rods of the electric push rods (10) all pass through the support frame (7) and are all connected and fixed to the fixing part (9).
6. The aluminum electrolytic capacitor lead cutting machine according to claim 1, characterized in that: The crossbar (1) is made of transparent plastic material, and a scale (6) is provided on one side of the crossbar (1).