Forging processing cooling device
Patent Information
- Application Number
- CN202521966740.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-12
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-09-12
AI Technical Summary
[0004]本实用新型要解决的技术问题是克服以上技术困难,提供一种锻件加工冷却设备,能够对锻件进行均匀冷却,避免锻件出现冷却不彻底的情况
[0011]本实用新型与现有技术相比的优点在于:通过设置可旋转的环形密封转盘及环形阵列布置的冷却喷管,实现对锻件多角度、全方位的均匀喷淋冷却,有效避免冷却盲区,提高冷却均匀性;结合冷却风机与喷淋系统,形成风冷与水冷相结合的复合冷却方式,适应不同锻件的冷却需求,增强冷却效果;排水底盒内设有可抽拉滤网,便于清理杂质和循环利用冷却水,降低维护成本,提高设备实用性。
Smart Images

Figure CN224794579U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of forging processing technology, specifically to a forging processing cooling device. Background Technology
[0002] Forgings are typically at high temperatures after forging and require cooling to stabilize their microstructure and mechanical properties. Existing forging cooling devices mostly employ water or air cooling methods, such as using fixed spray systems or fans to cool the forging surface. However, such traditional cooling equipment has the following problems: (1) Uneven cooling: Fixed nozzles or fans cannot cover all surfaces of the forging, especially complex shapes or large forgings, which can easily lead to local cooling that is too fast or too slow, resulting in incomplete cooling or concentrated cooling stress.
[0003] (2) Low cooling efficiency: The single-direction cooling medium injection makes it difficult to achieve uniform cooling of the forging from all directions and multiple angles, which affects the cooling efficiency and product quality. Utility Model Content
[0004] The technical problem to be solved by this utility model is to overcome the above-mentioned technical difficulties and provide a forging processing cooling device that can uniformly cool forgings and avoid incomplete cooling of forgings.
[0005] To solve the above-mentioned technical problems, the technical solution provided by this utility model is as follows: a forging processing cooling device, including support frames arranged on both sides, a cooling chamber fixedly connected between the two support frames, a mesh chain conveyor belt passing through the cooling tank between the two support frames, a feed window and a discharge window that cooperate with the mesh chain conveyor belt at both ends of the cooling chamber, an annular water tank covered by the mesh chain conveyor belt fixedly connected to one end of the cooling tank, a water pump that cooperates with the annular water tank on the cooling chamber, an annular opening on one side of the annular water tank, an annular sealing turntable rotatably connected inside the annular opening, at least one cooling spray pipe arranged in an annular array fixedly connected to one side of the annular sealing turntable, a nozzle arranged along the length direction on the cooling spray pipe, and a rotating mechanism that drives the annular sealing turntable to rotate inside the cooling chamber.
[0006] As an improvement, the rotating mechanism includes a gear ring fixedly connected to the outer wall of the annular sealing turntable and arranged coaxially. A motor is fixedly connected to the upper end of the cooling chamber, and a gear that meshes with the gear ring is fixedly connected to the output end of the motor. An adjustment hole that cooperates with the gear is provided on the cooling chamber.
[0007] As an improvement, a drainage box is fixedly connected to the bottom surface of the cooling chamber, and a drainage pump is provided on the drainage box.
[0008] As an improvement, a pull-out hole is provided at one end of the drainage box, and a filter screen is slidably inserted into the pull-out hole.
[0009] As an improvement, the outer wall of the annular sealing turntable is provided with a rotating sealing ring.
[0010] As an improvement, at least one cooling fan arranged along the length direction is fixedly connected to the upper end of the cooling chamber.
[0011] The advantages of this invention compared to existing technologies are as follows: by setting a rotatable annular sealing turntable and an annular array of cooling spray pipes, it achieves uniform spray cooling of forgings from multiple angles and in all directions, effectively avoiding cooling blind spots and improving cooling uniformity; by combining the cooling fan and the spray system, a composite cooling method combining air cooling and water cooling is formed, which can meet the cooling needs of different forgings and enhance the cooling effect; the drain box is equipped with a pull-out filter screen, which is convenient for cleaning impurities and recycling cooling water, reducing maintenance costs and improving the practicality of the equipment. Attached Figure Description
[0012] Figure 1 This is an exploded view of a forging processing cooling device according to this utility model.
[0013] Figure 2 This is a schematic diagram of the structure of a forging processing cooling device according to this utility model.
[0014] Figure 3 This is a cross-sectional view of a forging processing cooling device according to this utility model.
[0015] Figure 4 This is an enlarged view of part A of a forging processing cooling device according to this utility model.
[0016] Figure 5 This is a schematic diagram of the annular water tank structure of a forging processing cooling device according to this utility model.
[0017] As shown in the figure: 1. Support frame; 2. Cooling chamber; 3. Mesh conveyor belt; 4. Feed window; 5. Discharge window; 6. Annular water tank; 7. Water pump; 8. Annular opening; 9. Annular sealing turntable; 10. Cooling spray pipe; 11. Nozzle; 12. Gear ring; 13. Motor; 14. Gear; 15. Adjustment hole; 16. Drainage box; 17. Drainage pump; 18. Cooling fan; 19. Filter screen; 20. Rotary sealing ring. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0019] like Figures 1 to 5 As shown, a forging processing cooling device includes support frames 1 arranged on both sides, a cooling chamber 2 fixedly connected between the two support frames 1, at least one cooling fan 18 arranged along the length direction fixedly connected to the upper end of the cooling chamber 2, a mesh chain conveyor belt 3 penetrating the cooling tank between the two support frames 1, a feed window 4 and a discharge window 5 cooperating with the mesh chain conveyor belt 3 at both ends of the cooling chamber 2, an annular water tank 6 fixedly connected to one end of the cooling tank and covered by the mesh chain conveyor belt 3, a water pump 7 cooperating with the annular water tank 6 on the cooling chamber 2, an annular opening 8 on one side of the annular water tank 6, an annular sealing turntable 9 rotatably connected inside the annular opening 8, a rotating sealing ring 20 on the outer wall of the annular sealing turntable 9, and at least one cooling spray pipe 10 arranged in an annular array fixedly connected to one side of the annular sealing turntable 9, with nozzles 11 arranged along the length direction on the cooling spray pipe 10.
[0020] The cooling chamber 2 is provided with a rotating mechanism that drives the annular sealing turntable 9 to rotate. The rotating mechanism includes a gear ring 12 that is fixedly connected to the outer wall of the annular sealing turntable 9 and arranged coaxially. A motor 13 is fixedly connected to the upper end of the cooling chamber 2. A gear 14 that meshes with the gear ring 12 is fixedly connected to the output end of the motor 13. An adjustment hole 15 that cooperates with the gear 14 is provided on the cooling chamber 2.
[0021] A drainage box 16 is fixedly connected to the bottom surface of the cooling chamber 2. A drainage pump 17 is provided on the drainage box 16. A pull-out hole is provided at one end of the drainage box 16, and a filter screen 19 is slidably inserted into the pull-out hole.
[0022] In practical use, during operation, the high-temperature forgings are placed on the mesh conveyor belt 3 through the feed window 4. The conveyor belt slowly carries the forgings through the cooling chamber 2. The water pump 7 is started, pumping cooling water from the annular water tank 6 into the cooling spray pipe 10, which is then sprayed out through the nozzle 11. Simultaneously, the motor 13, through the meshing of the gear 14 and the gear ring 12, drives the annular sealing disc 9 and the cooling spray pipe 10 to rotate at a uniform speed, ensuring that the cooling water evenly covers the surface of the forgings. The cooling fan 18 is started synchronously to enhance airflow and further promote heat dissipation from the forgings. During the cooling process, wastewater falls into the drain box 16 through the mesh conveyor belt 3, and after being filtered by the filter screen 19, it can be discharged by the drain pump 17 or recycled. The filter screen 19 is cleaned or replaced periodically through the pull-out hole to maintain the equipment in good operating condition.
[0023] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.
[0024] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus.
[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
[0026] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.
Claims
1. A forging processing cooling device, comprising support frames (1) arranged on both sides, wherein a cooling chamber (2) is fixedly connected between the two support frames (1), characterized in that: A mesh conveyor belt (3) that runs through the cooling trough is provided between the two support frames (1). Both ends of the cooling chamber (2) are provided with a feed window (4) and a discharge window (5) that cooperate with the mesh conveyor belt (3). An annular water tank (6) that covers the mesh conveyor belt (3) is fixedly connected to one end of the cooling trough. A water pump (7) that cooperates with the annular water tank (6) is provided on the cooling chamber (2). An annular opening (8) is provided on one side of the annular water tank (6). An annular sealing turntable (9) is rotatably connected in the annular opening (8). At least one cooling spray pipe (10) arranged in an annular array is fixedly connected to one side of the annular sealing turntable (9). A nozzle (11) arranged in the length direction is provided on the cooling spray pipe (10). A rotating mechanism that drives the annular sealing turntable (9) to rotate is provided in the cooling chamber (2).
2. The forging processing cooling equipment according to claim 1, characterized in that: The rotating mechanism includes a gear ring (12) fixedly connected to the outer wall of the annular sealing turntable (9) and arranged coaxially. A motor (13) is fixedly connected to the upper end of the cooling chamber (2). A gear (14) meshing with the gear ring (12) is fixedly connected to the output end of the motor (13). An adjustment hole (15) that cooperates with the gear (14) is provided on the cooling chamber (2).
3. The forging processing cooling equipment according to claim 1, characterized in that: The bottom surface of the cooling chamber (2) is fixedly connected to a drainage box (16), and a drainage pump (17) is provided on the drainage box (16).
4. The forging processing cooling equipment according to claim 1, characterized in that: The drainage box (16) has a pull-out hole at one end, and a filter screen (19) is slidably inserted into the pull-out hole.
5. A forging processing cooling device according to claim 1, characterized in that: The outer wall of the annular sealing turntable (9) is provided with a rotating sealing ring (20).
6. The forging cooling device according to claim 1, characterized in that: The upper end of the cooling chamber (2) is fixedly connected to at least one cooling fan (18) arranged along the length direction.