Anti-deformation aluminum alloy ingot shaping frame
Patent Information
- Application Number
- CN202521897241.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-04
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-09-04
AI Technical Summary
[0003]本实用新型的目的是为了解决现有技术中支撑架无法适应不同规格和高度的铝合金锭等问题,从而提出一种防变形铝合金锭定型架
1.本实用新型中,通过启动第一电机驱动第一双向螺杆进行转动,使得两个第一移动块带动两个第一移动杆进行前后靠近移动,使得两个第一移动杆通过两个第一卡扣推动两个第一夹板进行前后靠近移动,同时启动第二电机驱动第二双向螺杆进行转动,使得两个第二移动块带动两个第二移动杆进行左右靠近移动,使得两个第二移动杆通过两个第二卡扣推动两个第二夹板进行左右靠近移动,从而方便使两个第一夹板和两个第二夹板在工作台上进行前后靠近移动和左右靠近移动,进而方便将不同规格的铝合金锭稳固设在工作台上,通过同时启动两个伺服电机驱动两个丝杆进行转动,使得两个连接块带动两个第二卡扣进行上下移动,使得两个第二夹板带动两个第一夹板在工作台上进行上下移动,从而方便使两个第一夹板和两个第二夹板在工作台上进行上下移动,进而方便将不同高度的铝合金锭稳固设在工作台上,从而能够对不同规格和高度的铝合金锭进行支撑和固定,进而方便对不同规格和高度的铝合金锭进行保持几何形状稳定,从而方便避免不同规格和高度的铝合金锭因热应力、重力或收缩不均导致的弯曲、扭曲等变形问题。
Smart Images

Figure CN224794603U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum alloy ingot shaping technology, and in particular to an anti-deformation aluminum alloy ingot shaping frame. Background Technology
[0002] An anti-deformation aluminum alloy ingot shaping frame is a specialized device or support structure used to prevent deformation of aluminum alloy ingots during casting and cooling. Traditional anti-deformation aluminum alloy ingot shaping frames typically support and fix the aluminum alloy ingot directly using a support frame to ensure geometric stability during solidification and cooling, avoiding deformation problems such as bending and twisting caused by thermal stress, gravity, or uneven shrinkage. However, current support frames are mostly of fixed size, limiting their support to ingots of the same specification and height. This makes it difficult to adapt to ingots of different specifications and heights, hindering the maintenance of geometric stability and preventing deformation problems such as bending and twisting caused by thermal stress, gravity, or uneven shrinkage. This application addresses these issues. Utility Model Content
[0003] The purpose of this invention is to solve the problem that the support frame in the prior art cannot adapt to aluminum alloy ingots of different specifications and heights, and thus proposes a deformation-resistant aluminum alloy ingot shaping frame.
[0004] To achieve the above objectives, the present invention adopts the following technical solution: a deformation-resistant aluminum alloy ingot shaping frame, comprising: a worktable for shaping aluminum alloy ingots; a support mechanism disposed above the worktable for providing stable support for the aluminum alloy ingots on the worktable; a moving mechanism disposed inside the worktable and linked with the support mechanism to enable the support mechanism to move and support aluminum alloy ingots of different specifications; and a transmission mechanism disposed above the moving mechanism and linked with the support mechanism to enable the support mechanism to move up and down on the worktable to support aluminum alloy ingots of different heights.
[0005] As described above, by placing the workbench in a suitable position and then placing the aluminum alloy ingot at the top center of the workbench, the moving mechanism drives the support mechanism to move forward, backward, left, and right closer to the workbench, so that the support mechanism is close to the edge of the aluminum alloy ingot. This allows aluminum alloy ingots of different specifications to be stably placed on the workbench. Then, by activating the transmission mechanism, the support mechanism is driven to move up and down on the workbench, so that the support mechanism is close to the edge of the aluminum alloy ingot and moves up and down, allowing aluminum alloy ingots of different heights to be stably placed on the workbench. This enables the support and fixation of aluminum alloy ingots of different specifications and heights, thereby facilitating the maintenance of geometric stability of aluminum alloy ingots of different specifications and heights. This helps to avoid deformation problems such as bending and twisting caused by thermal stress, gravity, or uneven shrinkage of aluminum alloy ingots of different specifications and heights.
[0006] Furthermore, the moving mechanism includes a first fixed block, a first bidirectional screw, a first motor, a first moving block, a first moving rod, and a first groove; the first fixed block is located at the center of the bottom of the front and rear ends of the worktable, the first bidirectional screw is rotatably disposed between the two first fixed blocks and located below the worktable, the first motor is located at one end of the first bidirectional screw and located outside the first fixed block, the first moving block is threaded to both ends of the first bidirectional screw, the first moving rod is located at the top of the two first moving blocks, the first groove is located inside the center of the front and rear ends of the worktable, and the first moving rod passes through the first groove and is located on the worktable.
[0007] Furthermore, the moving mechanism also includes a second fixed block, a second bidirectional screw, a second motor, a second moving block, a second moving rod, and a second groove; the second fixed block is located at the bottom center of the left and right ends of the worktable, the second bidirectional screw is rotatably located between the two second fixed blocks and below the worktable, the second motor is located at one end of the second bidirectional screw and outside the second fixed block, the second moving block is threaded onto both ends of the second bidirectional screw, the second moving rod is located at the top of the two second moving blocks, the second groove is located inside the center of the left and right ends of the worktable, and the second moving rod passes through the second groove and is located on the worktable.
[0008] Furthermore, the support mechanism includes a first clamping plate, a second clamping plate, a rectangular groove, a limiting rod, a limiting groove, a first buckle, and a second buckle; the first clamping plate is located at the front and rear ends above the worktable, the second clamping plate is located at the left and right ends above the worktable, the rectangular groove is located inside the two first clamping plates, and the end of the second clamping plate is located inside the rectangular groove, the limiting rod is located inside the two rectangular grooves, the limiting groove is located inside the two second clamping plates, and the limiting rod is located inside the limiting groove, the first buckle is located at the middle of the outer ends of the two first clamping plates and is sleeved on the first moving rod, and the second buckle is located at the middle of the outer ends of the two second clamping plates and is sleeved on the second moving rod.
[0009] Furthermore, the transmission mechanism includes a fixed plate, a lead screw, a servo motor, and a connecting block; the fixed plate is located outside the upper and lower ends of the two second moving rods, the lead screw is vertically threaded between the two fixed plates, the servo motor is located at one end of the lead screw and at the top of the fixed plate, the connecting block is threaded on the surface of the two lead screws, and the two connecting blocks are fixedly located at the outer ends of the two second buckles.
[0010] Furthermore, the workbench is equipped with support legs at the four corners of its bottom.
[0011] Compared with the prior art, the beneficial effects of this utility model are: 1. In this utility model, by starting the first motor to drive the first bidirectional screw to rotate, the two first moving blocks drive the two first moving rods to move forward and backward, so that the two first moving rods push the two first clamping plates to move forward and backward through the two first latches. At the same time, the second motor is started to drive the second bidirectional screw to rotate, so that the two second moving blocks drive the two second moving rods to move left and right, so that the two second moving rods push the two second clamping plates to move left and right through the two second latches. This facilitates the forward and backward and left and right movement of the two first clamping plates and the two second clamping plates on the worktable, thereby facilitating the stable placement of aluminum alloy ingots of different specifications. On the workbench, two servo motors are simultaneously activated to drive two lead screws to rotate, causing two connecting blocks to move two second latches up and down. This, in turn, causes two second clamping plates to move two first clamping plates up and down on the workbench. This facilitates the up-and-down movement of the two first clamping plates and two second clamping plates on the workbench, thus enabling the stable placement of aluminum alloy ingots of different heights on the workbench. This supports and fixes aluminum alloy ingots of different specifications and heights, maintaining their geometric stability and preventing deformation problems such as bending and twisting caused by thermal stress, gravity, or uneven shrinkage. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the main cross-sectional structure of this utility model; Figure 3 This is a side view sectional structural diagram of the present invention; Figure 4 This is a schematic diagram of the structure of the workbench in this utility model; Figure 5 This is a schematic diagram of the moving mechanism and the transmission mechanism in this utility model; Figure 6 This is a schematic diagram of the support mechanism in this utility model.
[0013] The markings in the diagram are: 100 workbench, 101 support leg, 200 moving mechanism, 201 first fixed block, 202 first bidirectional screw, 203 first motor, 204 first moving block, 205 first moving rod, 206 first groove, 207 second fixed block, 208 second bidirectional screw, 209 second motor, 210 second moving block, 211 second moving rod, 212 second groove, 300 support mechanism, 301 first clamping plate, 302 second clamping plate, 303 rectangular groove, 304 limiting rod, 305 limiting groove, 306 first buckle, 307 second buckle, 400 transmission mechanism, 401 fixed plate, 402 lead screw, 403 servo motor, 404 connecting block. Detailed Implementation
[0014] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0015] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0016] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.
[0017] Reference Figures 1 to 6 This embodiment provides a deformation-resistant aluminum alloy ingot shaping frame. In some embodiments, it includes: a worktable 100 for shaping aluminum alloy ingots; a support mechanism 300 disposed above the worktable 100 for providing stable support for the aluminum alloy ingots on the worktable 100; a moving mechanism 200 disposed inside the worktable 100 and linked with the support mechanism 300 to move the support mechanism 300 to support aluminum alloy ingots of different specifications; and a transmission mechanism 400 disposed above the moving mechanism 200 and linked with the support mechanism 300 to move the support mechanism 300 up and down on the worktable 100 to support aluminum alloy ingots of different heights.
[0018] By adopting the above technical solution, the workbench 100 is placed in a suitable position, and the aluminum alloy ingot is placed at the top center of the workbench 100. The moving mechanism 200 is activated to drive the support mechanism 300 to move forward, backward, left, and right on the workbench 100, so that the support mechanism 300 is close to the edge of the aluminum alloy ingot. This allows aluminum alloy ingots of different specifications to be stably placed on the workbench 100. Then, the transmission mechanism 400 is activated to drive the support mechanism 300 to move up and down on the workbench 100, so that the support mechanism 300 is close to the edge of the aluminum alloy ingot. This allows aluminum alloy ingots of different heights to be stably placed on the workbench 100, thereby supporting and fixing aluminum alloy ingots of different specifications and heights.
[0019] In some embodiments, the moving mechanism 200 includes a first fixed block 201, a first bidirectional screw 202, a first motor 203, a first moving block 204, a first moving rod 205, and a first groove 206. The first fixed block 201 is located at the center of the bottom of the front and rear ends of the worktable 100. The first bidirectional screw 202 is rotatably disposed between the two first fixed blocks 201 and located below the worktable 100. The first motor 203 is located at one end of the first bidirectional screw 202 and located outside the first fixed block 201. The first moving block 204 is threaded to both ends of the first bidirectional screw 202. The first moving rod 205 is located at the top of the two first moving blocks 204. The first groove 206 is located inside the center of the front and rear ends of the worktable 100, and the first moving rod 205 passes through the first groove 206 and is located on the worktable 100.
[0020] By adopting the above technical solution, the first bidirectional screw 202 is driven to rotate between the two first fixed blocks 201 by starting the first motor 203, so that the two first moving blocks 204 move back and forth under the worktable 100, and the two first moving rods 205 move back and forth in the two first grooves 206. The back and forth movement of the two first moving rods 205 facilitates the movement of the support mechanism 300 back and forth on the worktable 100, thereby facilitating the clamping of the aluminum alloy ingot on the worktable 100.
[0021] In some embodiments, the moving mechanism 200 further includes a second fixed block 207, a second bidirectional screw 208, a second motor 209, a second moving block 210, a second moving rod 211, and a second groove 212; the second fixed block 207 is disposed at the bottom center of the left and right ends of the worktable 100, the second bidirectional screw 208 is rotatably disposed between the two second fixed blocks 207 and located below the worktable 100, the second motor 209 is disposed at one end of the second bidirectional screw 208 and located outside the second fixed block 207, the second moving block 210 is threaded to both ends of the second bidirectional screw 208, the second moving rod 211 is disposed at the top of the two second moving blocks 210, and the second groove 212 is disposed inside the center of the left and right ends of the worktable 100, and the second moving rod 211 passes through the second groove 212 and is located on the worktable 100.
[0022] Using the above technical solution, by starting the second motor 209, the second bidirectional screw 208 is driven to rotate between the two second fixed blocks 207, causing the two second moving blocks 210 to move closer to each other on the worktable 100, and causing the two second moving rods 211 to move closer to each other on the left and right within the two second grooves 212. The left and right movement of the two second moving rods 211 facilitates the left and right movement of the support mechanism 300 on the worktable 100, thereby facilitating the left and right clamping of the aluminum alloy ingot on the worktable 100.
[0023] In some embodiments, the support mechanism 300 includes a first clamping plate 301, a second clamping plate 302, a rectangular groove 303, a limiting rod 304, a limiting groove 305, a first buckle 306, and a second buckle 307. The first clamping plate 301 is located at the front and rear ends above the workbench 100, the second clamping plate 302 is located at the left and right ends above the workbench 100, the rectangular groove 303 is located inside the two first clamping plates 301, and the ends of the second clamping plates 302 are located inside the rectangular groove 303, the limiting rod 304 is located inside the two rectangular grooves 303, the limiting groove 305 is located inside the two second clamping plates 302, and the limiting rod 304 is located inside the limiting groove 305, the first buckle 306 is located at the middle of the outer ends of the two first clamping plates 301 and is sleeved on the first moving rod 205, and the second buckle 307 is located at the middle of the outer ends of the two second clamping plates 302 and is sleeved on the second moving rod 211.
[0024] By adopting the above technical solution, the first clamping plate 301 and the second clamping plate 302 facilitate clamping and limiting of aluminum alloy ingots. The rectangular groove 303 facilitates the movement of the second clamping plate 302 within the first clamping plate 301. The limiting rod 304 prevents the second clamping plate 302 from disengaging from the first clamping plate 301. The limiting groove 305 facilitates the simultaneous movement of the first clamping plate 301 and the second clamping plate 302 without interference. The two first moving rods 205 move back and forth to facilitate the movement of the two first latches 306 back and forth, allowing the two first clamping plates 301 to move back and forth on the worktable 100. The two second moving rods 211 move left and right to facilitate the movement of the second latches 307 left and right, allowing the two second clamping plates 302 to move left and right on the worktable 100. This facilitates the clamping and limiting of aluminum alloy ingots of different specifications on the worktable 100.
[0025] In some embodiments, the transmission mechanism 400 includes a fixed plate 401, a lead screw 402, a servo motor 403, and a connecting block 404. The fixed plate 401 is disposed outside the upper and lower ends of the two second moving rods 211. The lead screw 402 is vertically threaded between the two fixed plates 401. The servo motor 403 is disposed at one end of the lead screw 402 and located at the top of the fixed plate 401. The connecting block 404 is threaded on the surface of the two lead screws 402 and the two connecting blocks 404 are fixedly disposed at the outer ends of the two second buckles 307.
[0026] By adopting the above technical solution, the two servo motors 403 are started simultaneously to drive the two lead screws 402 to rotate between the two sets of fixed plates 401. The rotation of the two lead screws 402 drives the two connecting blocks 404 to move up and down on the worktable 100. The up and down movement of the two connecting blocks 404 drives the two second latches 307 to move up and down, so that the two second clamping plates 302 drive the two first clamping plates 301 to move up and down on the worktable 100. This makes it easy to adjust the height of the two first clamping plates 301 and the two second clamping plates 302 on the worktable 100, thus making it easy to adapt to aluminum alloy ingots of different heights.
[0027] In some embodiments, the workbench 100 is provided with support legs 101 at the four bottom corners.
[0028] By adopting the above technical solution, the worktable 100 can be easily installed in a suitable position by means of the support leg 101, thereby facilitating the placement of aluminum alloy ingots on the worktable 100.
[0029] Working principle: After the worktable 100 is placed in a suitable position via the support legs 101, the aluminum alloy ingot is placed into the top center of the worktable 100. The first motor 203 drives the first bidirectional screw 202 to rotate between the two first fixed blocks 201, causing the two first movable blocks 204 to move back and forth under the worktable 100. This causes the two first movable rods 205 to move back and forth within the two first grooves 206, pushing the two first clamping plates 301 back and forth via the two first latches 306. Simultaneously, the second motor 209 drives the second bidirectional screw 208 to rotate between the two second fixed blocks 207, causing the two second movable blocks 210 to move left and right under the worktable 100. This causes the two second movable rods 211 to move left and right within the two second grooves 212, pushing the two first clamping plates 301 back and forth via the two second latches 307. The second clamping plate 302 moves closer to the worktable 100 by moving the two first clamping plates 301 and the two second clamping plates 302 closer together, thus facilitating the clamping and limiting of aluminum alloy ingots of different specifications. By simultaneously activating the two servo motors 403 to drive the two lead screws 402 to rotate, the two connecting blocks 404 drive the two second latches 307 to move up and down, which in turn causes the two second clamping plates 302 to drive the two first clamping plates 301 to move up and down, thus facilitating the adjustment of the height of the two first clamping plates 301 and the two second clamping plates 302 on the worktable 100, thereby accommodating aluminum alloy ingots of different heights on the worktable 100. This allows for the support and fixation of aluminum alloy ingots of different specifications and heights, thus facilitating the maintenance of geometric stability of aluminum alloy ingots of different specifications and heights, and avoiding deformation problems such as bending and twisting caused by thermal stress, gravity, or uneven shrinkage of aluminum alloy ingots of different specifications and heights.
[0030] It should be understood that the specific embodiments described above are merely illustrative or explanatory of the principles of this utility model and do not constitute a limitation thereof. Therefore, any modifications, equivalent substitutions, improvements, etc., made without departing from the spirit and scope of this utility model should be included within its protection scope. Furthermore, the appended claims are intended to cover all variations and modifications falling within the scope and boundaries of the appended claims, or equivalent forms of such scope and boundaries.
Claims
1. A deformation-resistant aluminum alloy ingot shaping frame, characterized in that, include: A workbench (100) is used for shaping aluminum alloy ingots; A support mechanism (300) is provided above the workbench (100) for providing stable support for the aluminum alloy ingot on the workbench (100). A moving mechanism (200) is located inside the workbench (100) and is linked with the support mechanism (300) to enable the support mechanism (300) to move and support aluminum alloy ingots of different specifications. A transmission mechanism (400) is located at the upper end of the moving mechanism (200) and is linked with the support mechanism (300) so that the support mechanism (300) can move up and down on the worktable (100) to support aluminum alloy ingots of different heights.
2. The anti-deformation aluminum alloy ingot shaping frame according to claim 1, characterized in that, The moving mechanism (200) includes a first fixed block (201), a first bidirectional screw (202), a first motor (203), a first moving block (204), a first moving rod (205), and a first groove (206); The first fixed block (201) is located at the center of the bottom of the front and rear ends of the worktable (100). The first bidirectional screw (202) is rotatably located between the two first fixed blocks (201) and below the worktable (100). The first motor (203) is located at one end of the first bidirectional screw (202) and outside the first fixed block (201). The first moving block (204) is threaded to both ends of the first bidirectional screw (202). The first moving rod (205) is located at the top of the two first moving blocks (204). The first groove (206) is located inside the center of the front and rear ends of the worktable (100), and the first moving rod (205) passes through the first groove (206) and is located on the worktable (100).
3. The anti-deformation aluminum alloy ingot shaping frame according to claim 2, characterized in that, The moving mechanism (200) also includes a second fixed block (207), a second bidirectional screw (208), a second motor (209), a second moving block (210), a second moving rod (211), and a second groove (212); The second fixed block (207) is located at the bottom center of the left and right ends of the worktable (100). The second bidirectional screw (208) is rotatably located between the two second fixed blocks (207) and below the worktable (100). The second motor (209) is located at one end of the second bidirectional screw (208) and outside the second fixed block (207). The second moving block (210) is threaded onto both ends of the second bidirectional screw (208). The second moving rod (211) is located at the top of the two second moving blocks (210). The second groove (212) is located inside the center of the left and right ends of the worktable (100), and the second moving rod (211) passes through the second groove (212) and is located on the worktable (100).
4. The anti-deformation aluminum alloy ingot shaping frame according to claim 3, characterized in that, The support mechanism (300) includes a first clamping plate (301), a second clamping plate (302), a rectangular groove (303), a limiting rod (304), a limiting groove (305), a first buckle (306), and a second buckle (307); The first clamping plate (301) is located at the front and rear ends of the workbench (100), the second clamping plate (302) is located at the left and right ends of the workbench (100), the rectangular groove (303) is located inside the two first clamping plates (301), and the end of the second clamping plate (302) is located inside the rectangular groove (303), the limiting rod (304) is located inside the two rectangular grooves (303), the limiting groove (305) is located inside the two second clamping plates (302), and the limiting rod (304) is located inside the limiting groove (305), the first buckle (306) is located at the middle of the outer ends of the two first clamping plates (301) and is sleeved on the first moving rod (205), the second buckle (307) is located at the middle of the outer ends of the two second clamping plates (302) and is sleeved on the second moving rod (211).
5. The anti-deformation aluminum alloy ingot shaping frame according to claim 4, characterized in that, The transmission mechanism (400) includes a fixed plate (401), a lead screw (402), a servo motor (403), and a connecting block (404). The fixing plate (401) is located outside the upper and lower ends of the two second moving rods (211), the lead screw (402) is vertically threaded between the two fixing plates (401), the servo motor (403) is located at one end of the lead screw (402) and at the top of the fixing plate (401), the connecting block (404) is threaded on the surface of the two lead screws (402), and the two connecting blocks (404) are fixedly located at the outer ends of the two second buckles (307).
6. The anti-deformation aluminum alloy ingot shaping frame according to claim 1, characterized in that, The workbench (100) is provided with support legs (101) at the four corners of its bottom.