A new type of dashboard side true aluminum plate forming die
Patent Information
- Application Number
- CN202522334988.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-04
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-04
AI Technical Summary
[0003]现有的仪表盘侧真铝板成型模在进行注塑成型时会产生大量的热量,现有成型模无法对热量进行回收利用,造成热量流失,同时现有成型模产品成型后不便于从下模具中取出
1、本实用新型通过设置换热组件,通过进水管注入冷水进入换热管中,铝液释放的热量对换热管中的冷水进行加热,从而实现冷热交换,被加热后的水通过出水管和水泵一被输送进储水箱中储存,将车间浴室或车间清洗用水管道与水泵二一端的连接管连接,水泵二可将加热后储水箱中的热水进行输送使用,设置换热组件可对铝液释放的热量进行回收利用,避免热量流失,同时可提高铝液冷却成型速度。
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Figure CN224794627U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of molding technology, specifically relating to a novel molding mold for forming a true aluminum plate on the side of an instrument panel. Background Technology
[0002] A molding die (also known as a mold) is a tool made according to the proportion of a real object. It shapes the material through pressing or casting processes and is mainly used in the production of products made of plastics, rubber, metals and other materials.
[0003] The existing mold for forming the aluminum panel side of the instrument panel generates a lot of heat during injection molding. The existing mold cannot recover and utilize the heat, resulting in heat loss. At the same time, the product formed by the existing mold is not easy to remove from the lower mold. Utility Model Content
[0004] To address the problems mentioned in the background art, this utility model provides a novel instrument panel side aluminum plate forming mold, which features heat recovery and utilization, and facilitates the removal of the formed product from the lower mold.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a novel instrument panel side aluminum plate forming mold, including a worktable, a fixed frame fixed on one side of the upper end of the worktable, an electric push rod fixed in the fixed frame, an upper mold provided at the output end of the electric push rod, an injection tube provided on one side of the upper end of the upper mold, a lower mold fixed at the upper end of the worktable corresponding to the upper mold, an ejector assembly provided at the lower end of the worktable corresponding to the lower mold, and a heat exchange assembly provided inside the lower mold; The heat exchange assembly includes a water storage tank. A water storage tank is provided on one side of the lower mold. A second water pump is installed on the lower side of one end of the water storage tank. A connecting pipe is fixed to one end of the second water pump. A heat exchange tube is provided inside the lower mold. A water inlet pipe is fixed to one end of the heat exchange tube. A first water pump is provided on the lower side of the end of the water storage tank away from the second water pump. The first water pump is connected to the heat exchange tube through a water outlet pipe.
[0006] Preferably, the heat exchange assembly further includes an exhaust valve, an exhaust valve is installed on one side of the upper end of the water storage tank, and a thermometer is installed at one end of the water storage tank.
[0007] Preferably, the inner wall of the water storage tank is coated with an insulation layer, and a transparent liquid level window is provided at the rear end of the water storage tank.
[0008] Preferably, a flange is fixed at one end of both the water inlet pipe and the connecting pipe, and support legs are fixed on both sides of the lower end of the workbench, with anti-slip pads fixed at the lower ends of the support legs.
[0009] Preferably, the top material assembly includes a motor, and a motor is installed at the lower end of the worktable corresponding to the lower mold. A screw is provided at the output end of the motor, and a movable plate is threadedly connected to the surface of the screw. A top rod is fixed on one side of the upper end of the movable plate, a top plate is fixed at the upper end of the top rod, and a limit plate is fixed at the lower end of the screw.
[0010] Preferably, both the worktable and the lower mold are provided with sliding holes corresponding to the push rod, and when the lower end of the moving plate contacts the limiting plate, the upper end of the top plate is flush with the lower end of the interior of the lower mold.
[0011] Compared with the prior art, the beneficial effects of this utility model are: 1. This utility model, by setting up a heat exchange component, allows cold water to be injected into the heat exchange tube through the inlet pipe. The heat released by the molten aluminum heats the cold water in the heat exchange tube, thereby achieving heat exchange. The heated water is then transported to a storage tank through the outlet pipe and a water pump. The water pipe for the workshop bathroom or workshop cleaning is connected to a connecting pipe at one end of a water pump. The water pump can then transport the heated water from the storage tank for use. The heat exchange component can recover and utilize the heat released by the molten aluminum, preventing heat loss and improving the cooling and forming speed of the molten aluminum.
[0012] 2. This utility model, by setting up an ejector assembly, allows the electric push rod to retract and move the upper mold upward after the product cools and is formed. The motor then drives the screw to rotate and move the moving plate upward. The moving plate pushes the ejector rod and the top plate upward, and the top plate can eject the formed product from the lower mold, thus facilitating material removal. The ejector assembly can eject the cooled and formed product from the lower mold, making material removal easier. Attached Figure Description
[0013] Figure 1 This is a perspective view of the present utility model; Figure 2 This is a bottom-view perspective view of the present invention; Figure 3 This is a sectional perspective view of the water storage tank and lower mold of this utility model; Figure 4 This is a perspective view of the heat exchange component of this utility model; In the diagram: 1. Workbench; 2. Heat exchange assembly; 21. Water tank; 22. Inlet pipe; 23. Heat exchange tube; 24. Water pump one; 25. Outlet pipe; 26. Air vent valve; 27. Thermometer; 28. Water pump two; 29. Connecting pipe; 3. Ejector assembly; 31. Moving plate; 32. Motor; 33. Screw; 34. Limiting plate; 35. Ejector rod; 36. Top plate; 4. Lower mold; 5. Fixing frame; 6. Electric push rod; 7. Injection tube; 8. Upper mold. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example
[0015] Please see Figure 1-4 The present invention provides the following technical solution: a novel instrument panel side aluminum plate forming mold, including a workbench 1, a fixing frame 5 fixed on one side of the upper end of the workbench 1, an electric push rod 6 fixed in the fixing frame 5, an upper mold 8 provided at the output end of the electric push rod 6, an injection tube 7 provided on one side of the upper end of the upper mold 8, a lower mold 4 fixed at the position corresponding to the upper mold 8 at the upper end of the workbench 1, an ejector assembly 3 provided at the position corresponding to the lower mold 4 at the lower end of the workbench 1, and a heat exchange assembly 2 provided inside the lower mold 4; The heat exchange assembly 2 includes a water storage tank 21. The water storage tank 21 is provided on one side of the lower mold 4. A second water pump 28 is installed on the lower side of one end of the water storage tank 21. A connecting pipe 29 is fixed to one end of the second water pump 28. A heat exchange tube 23 is provided inside the lower mold 4. A water inlet pipe 22 is fixed to one end of the heat exchange tube 23. A first water pump 24 is provided on the lower side of the end of the water storage tank 21 away from the second water pump 28. The first water pump 24 is connected to the heat exchange tube 23 through a water outlet pipe 25.
[0016] Specifically, the heat exchange component 2 also includes an exhaust valve 26, an exhaust valve 26 is installed on one side of the upper end of the water storage tank 21, and a thermometer 27 is installed at one end of the water storage tank 21.
[0017] By adopting the above technical solution, an air vent valve 26 is installed at the upper end of the water storage tank 21 to release the pressure inside the water storage tank 21, so as to avoid excessive pressure inside the water storage tank 21 and potential safety hazards. At the same time, a thermometer 27 is installed to monitor the temperature of the heated water inside the water storage tank 21.
[0018] Specifically, the inner wall of the water storage tank 21 is coated with an insulation layer, and a transparent liquid level window is provided at the rear end of the water storage tank 21.
[0019] By adopting the above technical solution, the insulation layer is set to improve the insulation performance of the water storage tank 21, and a transparent liquid level window is set to observe the water volume inside the water storage tank 21.
[0020] Specifically, both the inlet pipe 22 and the connecting pipe 29 are fixed with flanges at one end, and support legs are fixed on both sides of the lower end of the workbench 1, with anti-slip pads fixed at the lower end of the support legs.
[0021] By adopting the above technical solution, the flange is set to facilitate the connection of external pipes with the water inlet pipe 22 and the connecting pipe 29, the support legs are set to support the workbench 1, and the anti-slip pads are set to give the support legs an anti-slip function.
[0022] In this embodiment, the electric push rod 6 is activated to push the upper mold 8 down to close with the lower mold 4, and the aluminum liquid is injected into the lower mold 4 through the injection tube 7 for cooling and molding.
[0023] When the molten aluminum cools and solidifies in the lower mold 4, it releases a large amount of heat. Cold water is injected into the heat exchange tube 23 through the water inlet pipe 22. The heat released by the molten aluminum heats the cold water in the heat exchange tube 23, thereby achieving heat exchange. The heated water is transported into the water storage tank 21 through the water outlet pipe 25 and the first water pump 24 for storage. The water pipe for the workshop bathroom or workshop cleaning is connected to the connecting pipe 29 at one end of the second water pump 28. The second water pump 28 can transport the heated water in the water storage tank 21 for use. The heat exchange component 2 can recover and utilize the heat released by the molten aluminum, avoid heat loss, and improve the cooling and solidification speed of the molten aluminum.
[0024] An air vent valve 26 is installed at the top of the water storage tank 21 to release pressure inside the water storage tank 21, so as to avoid excessive pressure inside the water storage tank 21 and potential safety hazards. At the same time, a thermometer 27 is installed to monitor the temperature of the heated water inside the water storage tank 21. Example
[0025] The difference between this embodiment and embodiment 1 is that the top material assembly 3 includes a motor 32. The motor 32 is installed at the position corresponding to the lower mold 4 at the lower end of the worktable 1. A screw 33 is provided at the output end of the motor 32. A movable plate 31 is threadedly connected to the surface of the screw 33. A top rod 35 is fixed on one side of the upper end of the movable plate 31. A top plate 36 is fixed at the upper end of the top rod 35. A limit plate 34 is fixed at the lower end of the screw 33.
[0026] By adopting the above technical solution, after the product is cooled and formed, the electric push rod 6 retracts and drives the upper mold 8 to move upward. The motor 32 is turned on to drive the screw 33 to rotate and drive the moving plate 31 to move upward. The moving plate 31 pushes the ejector rod 35 and the top plate 36 to move upward. The top plate 36 can eject the formed product in the lower mold 4, which is convenient for material removal. The ejector assembly 3 can eject the cooled and formed product in the lower mold 4, which is convenient for material removal.
[0027] Specifically, both the workbench 1 and the lower mold 4 are provided with sliding holes corresponding to the push rod 35. When the lower end of the moving plate 31 contacts the limiting plate 34, the upper end of the top plate 36 is flush with the lower end of the interior of the lower mold 4.
[0028] By adopting the above technical solution, the ejector pin 35 can slide in the worktable 1 and the lower mold 4, and the upper end of the moving plate 31 will not protrude when not in use, thus affecting the injection molding process.
[0029] In this embodiment, after the product cools and forms, the electric push rod 6 retracts, causing the upper mold 8 to move upward. The motor 32 is turned on, driving the screw 33 to rotate and causing the moving plate 31 to move upward. The moving plate 31 pushes the ejector rod 35 and the top plate 36 to move upward. The top plate 36 can eject the formed product from the lower mold 4, thus facilitating material removal. The ejector assembly 3 can eject the cooled and formed product from the lower mold 4, facilitating material removal.
[0030] The working principle and usage process of this utility model: When using the instrument panel side aluminum plate forming mold, install the device in a suitable position, turn on the electric push rod 6 to push the upper mold 8 down to close with the lower mold 4, and inject the aluminum liquid into the lower mold 4 through the injection tube 7 for cooling and forming.
[0031] When the molten aluminum cools and solidifies in the lower mold 4, it releases a large amount of heat. Cold water is injected into the heat exchange tube 23 through the water inlet pipe 22. The heat released by the molten aluminum heats the cold water in the heat exchange tube 23, thereby achieving heat exchange. The heated water is transported into the water storage tank 21 through the water outlet pipe 25 and the first water pump 24 for storage. The water pipe for the workshop bathroom or workshop cleaning is connected to the connecting pipe 29 at one end of the second water pump 28. The second water pump 28 can transport the heated water in the water storage tank 21 for use. The heat exchange component 2 can recover and utilize the heat released by the molten aluminum, avoid heat loss, and improve the cooling and solidification speed of the molten aluminum.
[0032] An air vent valve 26 is installed at the top of the water storage tank 21 to release pressure inside the water storage tank 21, so as to avoid excessive pressure inside the water storage tank 21 and potential safety hazards. At the same time, a thermometer 27 is installed to monitor the temperature of the heated water inside the water storage tank 21.
[0033] After the product cools and solidifies, the electric push rod 6 retracts, causing the upper mold 8 to move upward. The motor 32 is turned on, driving the screw 33 to rotate and causing the moving plate 31 to move upward. The moving plate 31 pushes the ejector rod 35 and the top plate 36 to move upward. The top plate 36 can eject the product formed in the lower mold 4, thus facilitating material removal. The ejector assembly 3 can eject the cooled and solidified product in the lower mold 4, making material removal convenient.
[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A novel instrument panel side aluminum plate forming mold, comprising a worktable (1), characterized in that: A fixed frame (5) is fixed on one side of the upper end of the workbench (1). An electric push rod (6) is fixed in the fixed frame (5). An upper mold (8) is provided at the output end of the electric push rod (6). An injection tube (7) is provided on one side of the upper end of the upper mold (8). A lower mold (4) is fixed at the position corresponding to the upper mold (8) at the upper end of the workbench (1). An ejector assembly (3) is provided at the position corresponding to the lower mold (4) at the lower end of the workbench (1). A heat exchange assembly (2) is provided inside the lower mold (4). The heat exchange assembly (2) includes a water storage tank (21). The water storage tank (21) is provided on one side of the lower mold (4). A second water pump (28) is installed on the lower side of one end of the water storage tank (21). A connecting pipe (29) is fixed on one end of the second water pump (28). A heat exchange tube (23) is provided inside the lower mold (4). A water inlet pipe (22) is fixed on one end of the heat exchange tube (23). A first water pump (24) is provided on the lower side of the end of the water storage tank (21) away from the second water pump (28). The first water pump (24) is connected to the heat exchange tube (23) through a water outlet pipe (25).
2. The novel instrument panel side aluminum plate forming mold according to claim 1, characterized in that: The heat exchange assembly (2) also includes an exhaust valve (26), an exhaust valve (26) is installed on one side of the upper end of the water storage tank (21), and a thermometer (27) is installed at one end of the water storage tank (21).
3. The novel instrument panel side aluminum plate forming mold according to claim 1, characterized in that: The inner wall of the water storage tank (21) is coated with a heat insulation layer, and a transparent liquid level window is provided at the rear end of the water storage tank (21).
4. The novel instrument panel side aluminum plate forming mold according to claim 1, characterized in that: The inlet pipe (22) and the connecting pipe (29) are both fixed with flanges at one end. Support legs are fixed on both sides of the lower end of the workbench (1), and anti-slip pads are fixed at the lower end of the support legs.
5. A novel instrument panel side aluminum plate forming mold according to claim 1, characterized in that: The top material assembly (3) includes a motor (32). The motor (32) is installed at the lower end of the worktable (1) at the position corresponding to the lower mold (4). A screw (33) is provided at the output end of the motor (32). A moving plate (31) is threadedly connected to the surface of the screw (33). A top rod (35) is fixed on one side of the upper end of the moving plate (31). A top plate (36) is fixed at the upper end of the top rod (35). A limit plate (34) is fixed at the lower end of the screw (33).
6. A novel instrument panel side aluminum plate forming mold according to claim 5, characterized in that: Both the workbench (1) and the lower mold (4) are provided with sliding holes corresponding to the top rod (35). When the lower end of the moving plate (31) contacts the limiting plate (34), the upper end of the top plate (36) is flush with the lower end of the interior of the lower mold (4).