Aluminum alloy oil tank bracket die-casting die
Patent Information
- Application Number
- CN202522352010.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-06
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-06
AI Technical Summary
[0004]但是上述方案及现有技术中,动模具在液压缸的驱动作用下移动与定模具密封贴合,通过注液管向动模具与定模具形成的空腔内注入铝合金液,进而压铸成型铝合金油箱支架;在将铝合金油箱支架脱模时,会有部分碎屑残留在模具空腔内,通常需要操作人员使用毛刷清扫出碎屑,操作繁琐不便,需要改进和优化
通过在L形架板上设置清理组件,无需操作人员手动用毛刷清扫碎屑,清理组件中的梯形喷气板可在定模具和动模具之间上下活动,其两侧斜面上的冲气喷头能倾斜朝下喷出气体,快速将残留在模具空腔内的碎屑吹除,极大简化了清扫操作流程,降低了操作人员的劳动强度。
Smart Images

Figure CN224794629U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of die-casting mold technology, specifically to a die-casting mold for an aluminum alloy fuel tank bracket. Background Technology
[0002] Die casting molds are tools used to cast metal parts, specifically for completing the die casting process on a specialized die casting and forging machine. The basic die casting process involves molten metal being poured into the mold cavity at low or high speed. The mold has movable cavity surfaces, which are pressurized and forged as the molten metal cools, eliminating shrinkage cavities and porosity defects in the blank and achieving a forged, fragmented grain structure. This significantly improves the overall mechanical properties of the blank.
[0003] Chinese patent document CN222133409U discloses a novel die-casting mold for aluminum alloy foot pedal components. The mold includes a worktable, a first support fixedly mounted on the upper surface of the worktable, a hydraulic cylinder fixedly mounted on the left surface of the first support, and a movable die-casting mold fixedly mounted at the output end of the hydraulic cylinder. This invention, through the cooperation of the worktable, first support, hydraulic cylinder, movable die-casting mold, push rod, top plate, aluminum alloy liquid processing tank, second support, fixed die-casting mold, sealing groove, slide groove, sealing push plate, slide rod, sleeve, damping spring, and other structures, can add an automatic demolding device to the die-casting mold itself while ensuring die-casting sealing. This allows the product to be directly demolded from the mold after the two molds separate following molding, facilitating rapid entry into the next die-casting operation and improving the efficiency of die-casting aluminum alloy foot pedal components.
[0004] However, in the above-mentioned solutions and existing technologies, the moving mold moves under the drive of the hydraulic cylinder and seals with the fixed mold. Aluminum alloy liquid is injected into the cavity formed by the moving mold and the fixed mold through the injection pipe, and then the aluminum alloy fuel tank bracket is die-cast. When the aluminum alloy fuel tank bracket is demolded, some debris will remain in the mold cavity. Usually, the operator needs to use a brush to clean out the debris, which is cumbersome and inconvenient and needs to be improved and optimized.
[0005] Therefore, this utility model proposes an aluminum alloy fuel tank bracket die-casting mold to solve the above problems. Utility Model Content
[0006] The purpose of this invention is to provide a die-casting mold for an aluminum alloy fuel tank bracket to solve the problems mentioned in the background art.
[0007] To achieve the above objectives, this utility model provides the following technical solution: an aluminum alloy fuel tank bracket die-casting mold, comprising: a fixed mold and a movable mold, wherein the fixed mold is connected to a bracket on one side of the base, a hydraulic cylinder is connected to a bracket on the other side of the base, the movable mold is connected to the output end of the hydraulic cylinder, and the fixed mold and the movable mold are adapted to each other; the fixed mold is provided with an injection pipe, an L-shaped frame plate is connected to the base, and a cleaning component is provided on the L-shaped frame plate.
[0008] Preferably, the cleaning assembly includes a cross groove, a cross plate, a trapezoidal air jet plate, an L-shaped support plate, an L-shaped protrusion plate, a positioning pin, a push plate, and an L-shaped pad. The cross groove is formed on the side wall of the L-shaped frame plate. The cross plate is movably engaged in the cross groove. A handrail is provided on one end wall of the cross plate. The trapezoidal air jet plate is connected to the bottom wall of the cross plate. The trapezoidal air jet plate is movably positioned between the fixed mold and the moving mold.
[0009] Preferably, air nozzles are equidistantly arranged on both sides of the trapezoidal jet plate, with the air nozzles tilted downwards. An air intake hose is connected to the top of the trapezoidal jet plate, and the air intake hose passes through the cross plate. The L-shaped support plate is rotatably mounted on the side wall of the L-shaped frame plate.
[0010] Preferably, the inner wall of the L-shaped support plate is in close contact with the bottom wall of the cross plate, a positioning groove is provided on the end wall of the L-shaped support plate, the L-shaped convex plate is connected and disposed on the end wall of the L-shaped frame plate, a positioning pin is movably inserted on the end wall of the L-shaped convex plate, a pull frame is connected to the top of the positioning pin, and the bottom of the positioning pin is inserted into the positioning groove.
[0011] Preferably, the positioning pin is fixedly fitted with a push plate, and a trapezoidal slider is connected to the side wall of the push plate. A trapezoidal groove is opened on the side wall of the L-shaped convex plate to be movably engaged with the trapezoidal slider. The positioning pin is fitted with a spring, and the two ends of the spring are in contact with the inner side wall of the push plate and the L-shaped convex plate, respectively.
[0012] Preferably, a trapezoidal moving groove is provided on the end wall of the L-shaped convex plate, a fixed magnetic block is fixedly embedded on the side wall of the trapezoidal moving groove, a trapezoidal magnetic block is movably engaged in the trapezoidal moving groove, the trapezoidal magnetic block and the fixed magnetic block attract each other, an L-shaped pad is connected to the end wall of the trapezoidal magnetic block, and the end of the L-shaped pad contacts the top of the pull frame.
[0013] Compared with the prior art, the beneficial effects of this utility model are: By installing a cleaning component on the L-shaped frame plate, operators no longer need to manually sweep away debris with a brush. The trapezoidal air jet plate in the cleaning component can move up and down between the fixed mold and the moving mold, and the air nozzles on its two inclined surfaces can spray gas downwards at an angle to quickly blow away the debris remaining in the mold cavity, which greatly simplifies the cleaning operation process and reduces the labor intensity of operators. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the L-shaped frame structure connection of this utility model; Figure 3 This is a schematic diagram of the cross-plate structure connection of this utility model; Figure 4 This is an exploded view of the L-shaped frame structure connection of this utility model; Figure 5 This is an exploded view of the L-shaped convex plate structure connection of this utility model.
[0015] In the diagram: 1. Fixed mold; 2. Moving mold; 3. Hydraulic cylinder; 4. Injection pipe; 5. L-shaped support plate; 6. Cross groove; 7. Cross plate; 8. Trapezoidal jet plate; 9. Air nozzle; 10. Air inlet hose; 11. L-shaped support plate; 12. Positioning groove; 13. L-shaped protrusion; 14. Positioning pin; 15. Pull frame; 16. Push plate; 17. Trapezoidal slider; 18. Trapezoidal slide groove; 19. Spring; 20. Trapezoidal moving groove; 21. Fixed magnet; 22. Trapezoidal magnet; 23. L-shaped pad. Detailed Implementation
[0016] The technical solutions in the embodiments of this utility model will be clearly and completely described below. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0017] Please see Figures 1-5 This utility model provides a technical solution: an aluminum alloy fuel tank bracket die-casting mold, comprising: a fixed mold 1 and a movable mold 2. The fixed mold 1 is connected to a bracket on one side of the base, and a hydraulic cylinder 3 is connected to a bracket on the other side of the base. The movable mold 2 is connected to the output end of the hydraulic cylinder 3. The fixed mold 1 and the movable mold 2 are adapted to each other. The fixed mold 1 is provided with an injection pipe 4, and an L-shaped frame plate 5 is connected to the base. A cleaning component is provided on the L-shaped frame plate 5.
[0018] The cross groove 6 in the cleaning component is opened on the side wall of the L-shaped frame plate 5. A cross plate 7 is movably engaged in the cross groove 6. A trapezoidal air jet plate 8 is connected to the bottom wall of the cross plate 7. The trapezoidal air jet plate 8 is movably positioned between the fixed mold 1 and the moving mold 2.
[0019] The trapezoidal jet plate 8 is movably positioned between the fixed mold 1 and the moving mold 2, making it easy to adjust the position of the trapezoidal jet plate 8 to adapt to different cleaning needs.
[0020] The trapezoidal jet plate 8 has air nozzles 9 evenly spaced on both sides of its inclined surface. The air nozzles 9 are inclined downwards. An air inlet hose 10 is connected to the top of the trapezoidal jet plate 8. The air inlet hose 10 passes through the cross plate 7. The L-shaped support plate 11 is rotatably mounted on the side wall of the L-shaped frame plate 5.
[0021] The air nozzles 9 on both sides are tilted downwards and aligned with the inner cavities of the fixed mold 1 and the moving mold 2, which can thoroughly clean the debris in the mold cavity. The air inlet hose 10 is connected to the output end of the blower to provide a gas source for the trapezoidal jet plate 8.
[0022] The inner sidewall of the L-shaped support plate 11 is in close contact with the bottom wall of the cross plate 7. A positioning groove 12 is provided on the end wall of the L-shaped support plate 11. An L-shaped protrusion plate 13 is connected to the end wall of the L-shaped frame plate 5. A positioning pin 14 is movably inserted into the end wall of the L-shaped protrusion plate 13. A pull frame 15 is connected to the top of the positioning pin 14. The bottom end of the positioning pin 14 is inserted into the positioning groove 12.
[0023] The L-shaped support plate 11 is rotatably mounted on the side wall of the L-shaped frame plate 5 to support the cross plate 7. The bottom end of the positioning pin 14 is inserted into the positioning groove 12 to achieve positioning of the L-shaped support plate 11.
[0024] The positioning pin 14 is fixedly fitted with a push plate 16. A trapezoidal slider 17 is connected to the side wall of the push plate 16. A trapezoidal groove 18 is opened on the side wall of the L-shaped protrusion 13 and is movably engaged with the trapezoidal slider 17. A spring 19 is fitted on the positioning pin 14. The two ends of the spring 19 are in contact with the inner side wall of the push plate 16 and the L-shaped protrusion 13, respectively.
[0025] The trapezoidal slider 17 is movably engaged with the trapezoidal groove 18 to ensure the stability of the push plate 16 movement. The spring 19 resets and pushes the push plate 16 and the positioning pin 14 to provide power for downward movement.
[0026] A trapezoidal moving groove 20 is provided on the end wall of the L-shaped protrusion 13. A fixed magnetic block 21 is fixedly embedded on the side wall of the trapezoidal moving groove 20. A trapezoidal magnetic block 22 is movably engaged in the trapezoidal moving groove 20. The trapezoidal magnetic block 22 and the fixed magnetic block 21 attract each other. An L-shaped pad 23 is connected to the end wall of the trapezoidal magnetic block 22. The end of the L-shaped pad 23 contacts the top of the pull frame 15.
[0027] The end of the L-shaped pad 23 contacts the top of the pull frame 15 to keep the positioning pin 14 unlocked, and the end of the L-shaped pad 23 contacts the bottom of the pull frame 15 to facilitate support for the pull frame 15.
[0028] Start hydraulic cylinder 3. The output end of hydraulic cylinder 3 pushes the moving mold 2 towards the fixed mold 1 until the moving mold 2 and the fixed mold 1 are sealed and fitted together, forming a cavity for die-casting aluminum alloy oil tank bracket. Subsequently, molten aluminum alloy is injected into the cavity through the injection pipe 4 on the fixed mold 1. After the molten aluminum alloy cools and solidifies, the hydraulic cylinder 3 drives the moving mold 2 to reset, completing the die casting of the aluminum alloy fuel tank bracket. After the aluminum alloy fuel tank bracket is demolded, if there are residual debris in the mold cavity, the operator first moves the end of the L-shaped pad 23 to separate it from the top of the pull frame 15, and then pulls the pull frame 15. The pull frame 15 drives the positioning pin 14 to move upward, and the positioning pin 14 drives the push plate 16 to compress the spring 19. At the same time, the trapezoidal slider 17 slides upward in the trapezoidal slide groove 18 until the bottom end of the positioning pin 14 disengages from the positioning groove 12 on the L-shaped support plate 11, completing the unlocking of the L-shaped support plate 11. Then, the L-shaped pad 23 is moved in the trapezoidal moving groove 18. Since the trapezoidal magnetic block 22 and the fixed magnetic block 21 attract each other, the L-shaped pad 23 can be fixed at the bottom of the pull frame 15 to support the pull frame 15 and keep the L-shaped support plate 11 in the unlocked state. Then, rotate the L-shaped support plate 11 so that it no longer supports the cross plate 7. At this time, the cross plate 7 can be moved within the cross groove 6 with the help of the handle according to the position of the mold cavity. The cross plate 7 drives the trapezoidal air jet plate 8 to move up and down between the fixed mold 1 and the moving mold 2, and adjust it to a suitable cleaning position. Gas is introduced into the trapezoidal air jet plate 8 through the air inlet hose 10. The gas is sprayed out at an angle downward through the air nozzles 9 on both sides of the trapezoidal air jet plate 8, blowing away the debris in the mold cavity. The operation is simple. The air jets are sprayed out at an angle downward through the air nozzles 9, which quickly blow away the debris remaining in the mold cavity. There is no need for the operator to manually clean the debris with a brush, which greatly simplifies the cleaning operation process.
[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A die-casting mold for an aluminum alloy fuel tank bracket, comprising: Fixed mold (1) and moving mold (2). The fixed mold (1) is connected to a bracket on one side of the base, and a hydraulic cylinder (3) is connected to a bracket on the other side of the base. The moving mold (2) is connected to the output end of the hydraulic cylinder (3). The fixed mold (1) and the moving mold (2) are adapted to each other. The feature is that: the fixed mold (1) is provided with a liquid injection pipe (4), and an L-shaped frame plate (5) is connected to the base, and a cleaning component is provided on the L-shaped frame plate (5).
2. The die-casting mold for an aluminum alloy fuel tank bracket according to claim 1, characterized in that: The cleaning assembly includes a cross groove (6), a cross plate (7), a trapezoidal jet plate (8), an L-shaped support plate (11), an L-shaped protrusion plate (13), a positioning pin (14), a push plate (16), and an L-shaped pad (23). The cross groove (6) is opened on the side wall of the L-shaped frame plate (5). The cross plate (7) is movably engaged in the cross groove (6). The trapezoidal jet plate (8) is connected to the bottom wall of the cross plate (7). The trapezoidal jet plate (8) is movably positioned between the fixed mold (1) and the moving mold (2).
3. The die-casting mold for an aluminum alloy fuel tank bracket according to claim 2, characterized in that: The trapezoidal jet plate (8) is provided with air nozzles (9) at equal intervals on both sides of the inclined surface. The air nozzles (9) are inclined downwards. The top of the trapezoidal jet plate (8) is connected to an air inlet hose (10). The air inlet hose (10) passes through the cross plate (7). The L-shaped support plate (11) is rotatably mounted on the side wall of the L-shaped frame plate (5).
4. The die-casting mold for an aluminum alloy fuel tank bracket according to claim 3, characterized in that: The inner wall of the L-shaped support plate (11) is in close contact with the bottom wall of the cross plate (7). A positioning groove (12) is provided on the end wall of the L-shaped support plate (11). The L-shaped protrusion plate (13) is connected and installed on the end wall of the L-shaped frame plate (5). A positioning pin (14) is movably inserted on the end wall of the L-shaped protrusion plate (13). A pull frame (15) is connected to the top of the positioning pin (14). The bottom end of the positioning pin (14) is inserted into the positioning groove (12).
5. The die-casting mold for an aluminum alloy fuel tank bracket according to claim 4, characterized in that: The positioning pin (14) is fixedly fitted with a push plate (16), and a trapezoidal slider (17) is connected to the side wall of the push plate (16). A trapezoidal groove (18) is opened on the side wall of the L-shaped convex plate (13) and is movably engaged with the trapezoidal slider (17). A spring (19) is fitted on the positioning pin (14), and the two ends of the spring (19) are in contact with the inner side wall of the push plate (16) and the L-shaped convex plate (13), respectively.
6. The die-casting mold for an aluminum alloy fuel tank bracket according to claim 5, characterized in that: The L-shaped protrusion (13) has a trapezoidal moving groove (20) on its end wall. A fixed magnetic block (21) is fixedly embedded on the side wall of the trapezoidal moving groove (20). A trapezoidal magnetic block (22) is movably snapped into the trapezoidal moving groove (20). The trapezoidal magnetic block (22) and the fixed magnetic block (21) attract each other. An L-shaped pad (23) is connected to the end wall of the trapezoidal magnetic block (22). The end of the L-shaped pad (23) contacts the top of the pull frame (15).
Citation Information
Patent Citations
Novel die-casting die for aluminum alloy pedal component
CN222133409U