Aluminum ingot casting machine with accurate positioning of aluminum ingot forming

Abstract

The utility model discloses an aluminium ingot casting machine that aluminium ingot forming positioning is accurate relates to aluminium ingot processing technical field, including bottom plate and vertical rod, two vertical rod fixed settings in the upper surface both sides of bottom plate, two vertical rod's middle end inboard all are fixedly set up with the forming shell, the inside slide of forming shell is provided with the sealing plate, the bottom of forming shell is provided with the through -hole, the inside slide of through -hole is provided with the slide rod, the upper end of slide rod is provided with the connecting mechanism, the sealing plate is rotatably connected with slide rod through connecting mechanism, the upper surface middle part of bottom plate is fixedly provided with the fixed shell, the inside of fixed shell is provided with the first transmission mechanism of driving both sides slide rod reverse movement.

Description

Technical Field

[0001] This utility model relates to the field of aluminum ingot processing technology, and specifically to an aluminum ingot casting machine with precise aluminum ingot forming and positioning. Background Technology

[0002] In the aluminum ingot casting process, traditional aluminum ingot casting machines typically use a single station for ingot forming. After one ingot is formed, a series of operations such as unloading and cleaning the station must be completed before the next ingot can be cast. This results in a long idle time for the equipment during a single casting cycle, poor equipment continuity, and low production efficiency. Furthermore, the unloading process after ingot forming in existing aluminum ingot casting machines largely relies on manual operation, which is not only labor-intensive but also inefficient, making it difficult to meet the needs of large-scale industrial production. Utility Model Content

[0003] In view of the problems existing in the current aluminum ingot casting machine with precise aluminum ingot forming and positioning, this utility model is proposed.

[0004] To achieve the above objectives, this utility model provides the following technical solution: A precise aluminum ingot casting machine includes a base plate and vertical rods. Two vertical rods are fixedly mounted on both sides of the upper surface of the base plate. A forming shell is fixedly mounted on the inner side of the middle end of each of the two vertical rods. A sealing plate is slidably mounted inside the forming shell. A through hole is opened at the bottom of the forming shell, and a sliding rod is slidably mounted inside the through hole. A connecting mechanism is provided at the upper end of the sliding rod. The sealing plate is rotatably connected to the sliding rod through the connecting mechanism. A fixing shell is fixedly mounted in the middle of the upper surface of the base plate. A first transmission mechanism is provided inside the fixing shell to drive the sliding rods on both sides to move in opposite directions. A second transmission mechanism is provided at the upper end of the vertical rod to drive the sealing plate on one side to rotate.

[0005] Preferably, the connecting mechanism includes a connecting block and a rotating rod. A groove is provided on one side of the upper end of the sliding rod. The rotating rod is rotatably disposed inside the groove. The connecting block is fixedly sleeved on the rod wall of the rotating rod. The upper side of the connecting block is fixedly connected to the sealing plate.

[0006] Preferably, the first transmission mechanism includes a turntable and a movable frame. The movable frame is fixedly disposed at the lower end of the vertical rod. First transmission rods are rotatably sleeved on both sides of the fixed shell. The turntable is fixedly sleeved on the outer end of the first transmission rod. A round pin is eccentrically disposed on the side of the turntable near the movable frame. One end of the round pin passes through the corresponding movable frame. A second transmission rod is rotatably disposed on the upper inner wall of the fixed shell. A motor is fixedly disposed on the top of the fixed shell. The output end of the motor is fixedly connected to one end of the second transmission rod. A first bevel gear is fixedly sleeved on the inner end of each of the two first transmission rods. A second bevel gear is fixedly sleeved on the lower end of the second transmission rod. The first bevel gear and the second bevel gear are meshed together.

[0007] Preferably, the second transmission mechanism includes a first magnet and a second magnet. A top plate is fixedly disposed between the upper ends of the two vertical rods. The two first magnets are fixedly disposed on both sides of the lower surface of the top plate. An installation groove is opened on the lower surface of the sealing plate at a position corresponding to the first magnet. The second magnet is fixedly installed inside the installation groove. The magnetic poles of the first magnet and the second magnet are opposite on the side that are close to each other.

[0008] Preferably, the rod wall of the round pin, on the side of the movable frame away from the turntable, is fixedly fitted with an anti-detachment ring.

[0009] Preferably, a torsion spring is movably sleeved on the rod wall of the rotating rod, and the two ends of the torsion spring are respectively fixedly connected to the inner wall of the corresponding rotating rod and the groove.

[0010] The technical effects and advantages provided by this utility model in the above technical solution are as follows: 1. In this utility model, a motor drives a second transmission rod to rotate. Through the transmission of a first bevel gear and a second bevel gear, the two first transmission rods rotate, which in turn causes two turntables to rotate. The turntables drive a round pin to rotate around the first transmission rod as an axis. During this process, the round pin slides within the movable frame, which in turn pushes the movable frame to move. This causes one side slide rod to move upward, pushing the sealing plate out of the forming shell, i.e., pushing out the formed aluminum ingot. The other side slide rod moves downward, taking the sealing plate back into the forming shell, which facilitates the forming and processing of aluminum ingots.

[0011] 2. In this utility model, when the forming shell is pushed out by the sealing plate, the second magnet approaches the first magnet. The second magnet attracts the first magnet, so that the sealing plate rotates to the tilt around the rotating rod as the axis, thus unloading the formed aluminum ingot and completing the automatic unloading. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0013] Figure 1 This is a structural schematic diagram of an aluminum ingot casting machine with precise aluminum ingot forming and positioning proposed in this utility model; Figure 2 for Figure 1 A structural diagram from a second perspective; Figure 3 for Figure 1 Third-person perspective structural diagram Figure 4 for Figure 2 A magnified schematic diagram of part A in the middle section.

[0014] Explanation of reference numerals in the attached figures: 1. Base plate; 2. Vertical rod; 3. Molded shell; 4. Slide rod; 5. Sealing plate; 6. Movable frame; 7. Fixed shell; 8. First transmission rod; 9. First bevel gear; 10. Turntable; 11. Round pin; 12. Second transmission rod; 13. Second bevel gear; 14. Motor; 15. Top plate; 16. First magnet; 17. Second magnet; 18. Rotating block; 19. Rotating rod; 20. Torsion spring. Detailed Implementation

[0015] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0016] This utility model discloses an aluminum ingot casting machine with precise aluminum ingot forming and positioning.

[0017] Reference Figure 1-4 A precise aluminum ingot casting machine for forming and positioning aluminum ingots includes a base plate 1 and two vertical rods 2. Two vertical rods 2 are fixedly installed on both sides of the upper surface of the base plate 1. A forming shell 3 is fixedly installed on the inner side of the middle end of each of the two vertical rods 2. A sealing plate 5 is slidably installed inside the forming shell 3. A through hole is opened at the bottom of the forming shell 3. A sliding rod 4 is slidably installed inside the through hole. A connecting mechanism is provided at the upper end of the sliding rod 4. The sealing plate 5 is rotatably connected to the sliding rod 4 through the connecting mechanism. A fixing shell 7 is fixedly installed in the middle of the upper surface of the base plate 1. A first transmission mechanism is provided inside the fixing shell 7 to drive the sliding rods 4 on both sides to move in opposite directions. A second transmission mechanism is provided at the upper end of the vertical rod 2 to drive the sealing plate 5 on one side to rotate.

[0018] Reference Figure 1-4The connecting mechanism includes a connecting block and a rotating rod 19. A groove is provided on one side of the upper end of the slide rod 4. The rotating rod 19 is rotatably disposed inside the groove. The connecting block is fixedly sleeved on the rod wall of the rotating rod 19. The upper side of the connecting block is fixedly connected to the sealing plate 5. A torsion spring 20 is movably sleeved on the rod wall of the rotating rod 19. The two ends of the torsion spring 20 are fixedly connected to the corresponding rotating rod 19 and the inner wall of the groove, respectively. In the natural state, the elastic force of the torsion spring 20 will cause the rotating rod 19 to rotate, causing the sealing plate 5 to rotate to the horizontal.

[0019] Reference Figure 1-4 The first transmission mechanism includes a turntable 10 and a fixed housing 7. The fixed housing 7 is fixedly installed at the lower end of the vertical rod 2. The two side walls of the fixed housing 7 are rotatably sleeved with first transmission rods 8. The turntable 10 is fixedly sleeved at the outer end of the first transmission rod 8. A round pin 11 is eccentrically installed on the side of the turntable 10 near the movable frame 6. One end of the round pin 11 passes through the corresponding movable frame 6. An anti-detachment ring is fixedly sleeved on the rod wall of the round pin 11 and on the side of the movable frame 6 away from the turntable 10 to prevent the round pin 11 from slipping out of the movable frame 6 as much as possible. A second transmission rod 12 is rotatably installed on the upper inner wall of the fixed housing 7. A motor 14 is fixedly installed on the top of the fixed housing 7. The output end of the motor 14 is fixedly connected to one end of the second transmission rod 12. A first bevel gear 9 is fixedly sleeved at the inner end of each of the two first transmission rods 8. A second bevel gear 13 is fixedly sleeved at the lower end of the second transmission rod 12. The first bevel gear 9 and the second bevel gear 13 are meshed together.

[0020] Reference Figure 1-4 The second transmission mechanism includes a first magnet 16 and a second magnet 17. A top plate 15 is fixedly installed between the upper ends of the two vertical rods 2. The two first magnets 16 are fixedly installed on both sides of the lower surface of the top plate 15. An installation groove is opened on the lower surface of the sealing plate 5 at the position corresponding to the first magnet 16. The second magnet 17 is fixedly installed inside the installation groove. The magnetic poles of the first magnet 16 and the second magnet 17 are opposite on the side that are close to each other.

[0021] In this invention, during use, molten aluminum is first transported into the forming shell 3 on one side. At this time, the side slide rod 4 is in the initial position below, and the sealing plate 5 is sealed at the bottom of the forming shell 3. The molten aluminum is cooled and formed inside the forming shell 3. The motor 14 is started, and the motor 14 drives the second transmission rod 12 to rotate. The second bevel gear 13 at the lower end of the second transmission rod 12 rotates accordingly. Through meshing transmission with the first bevel gear 9, the two first transmission rods 8 rotate, thereby driving the two turntables 10 to rotate. Turntable 10 drives pin 11 to rotate around the first transmission rod 8. During the rotation of pin 11, pin 11 slides within movable frame 6, pushing one side of movable frame 6 upward and the other side downward. The slide rod 4 connected to the upward movable frame 6 moves upward synchronously, pushing sealing plate 5 out of forming shell 3. At this time, the formed aluminum ingot is pushed out by sealing plate 5. Simultaneously, the slide rod 4 connected to the downward movable frame 6 moves downward, driving sealing plate 5 into forming shell 3, facilitating the next aluminum liquid injection molding. When sealing plate 5 is pushed out of forming shell 3, the second magnet 17 on the lower surface of sealing plate 5 approaches the first magnet 16 on the lower surface of top plate 15. Since the magnetic poles of the first magnet 16 and the second magnet 17 are opposite on the side they approach, the second magnet 17 is attracted by the magnetism of the first magnet 16, causing sealing plate 5 to rotate around rotating rod 19 to an inclined state. The formed aluminum ingot is pushed out of sealing plate 5 under the action of gravity. The aluminum ingot slides down to complete the automatic unloading. After unloading, the motor 14 reverses and all components reset. The aluminum ingot that has been cooled and formed in the forming shell 3 on the other side repeats the above unloading and new aluminum liquid injection forming process, realizing the alternating processing of aluminum ingot forming and unloading at two workstations, ensuring the continuity of equipment use and improving work efficiency. After the sealing plate 5 completes the unloading action, the elastic force of the torsion spring 20 will cause the rotating rod 19 to rotate, rotating the sealing plate 5 back to the horizontal state, preparing for the next aluminum ingot forming.

[0022] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. An aluminum ingot casting machine for precise positioning and forming of aluminum ingots, comprising a base plate (1) and a vertical rod (2), characterized in that, Two vertical rods (2) are fixedly installed on both sides of the upper surface of the base plate (1). A molded shell (3) is fixedly installed on the inner side of the middle end of each of the two vertical rods (2). A sealing plate (5) is slidably installed inside the molded shell (3). A through hole is opened at the bottom of the molded shell (3). A sliding rod (4) is slidably installed inside the through hole. A connecting mechanism is provided at the upper end of the sliding rod (4). The sealing plate (5) is rotatably connected to the sliding rod (4) through the connecting mechanism. A fixed shell (7) is fixedly installed in the middle of the upper surface of the base plate (1). A first transmission mechanism is provided inside the fixed shell (7) to drive the sliding rods (4) on both sides to move in opposite directions. A second transmission mechanism is provided at the upper end of the vertical rod (2) to drive the sealing plate (5) on one side to rotate.

2. The aluminum ingot casting machine with precise aluminum ingot forming and positioning according to claim 1, characterized in that, The connecting mechanism includes a connecting block and a rotating rod (19). A groove is provided on one side of the upper end of the sliding rod (4). The rotating rod (19) is rotatably disposed inside the groove. The connecting block is fixedly sleeved on the rod wall of the rotating rod (19). The upper side of the connecting block is fixedly connected to the sealing plate (5).

3. The aluminum ingot casting machine with precise aluminum ingot forming and positioning according to claim 1, characterized in that, The first transmission mechanism includes a turntable (10) and a fixed shell (7). The fixed shell (7) is fixedly installed at the lower end of the vertical rod (2). The two side walls of the fixed shell (7) are rotatably sleeved with first transmission rods (8). The turntable (10) is fixedly sleeved at the outer end of the first transmission rod (8). A round pin (11) is eccentrically installed on the side of the turntable (10) near the movable frame (6). One end of the round pin (11) passes through the corresponding movable frame (6). A second transmission rod (12) is rotatably installed on the upper inner wall of the fixed shell (7). A motor (14) is fixedly installed on the top of the fixed shell (7). The output end of the motor (14) is fixedly connected to one end of the second transmission rod (12). A first bevel gear (9) is fixedly sleeved at the inner end of each of the two first transmission rods (8). A second bevel gear (13) is fixedly sleeved at the lower end of the second transmission rod (12). The first bevel gear (9) and the second bevel gear (13) are meshed together.

4. The aluminum ingot casting machine with precise aluminum ingot forming and positioning according to claim 1, characterized in that, The second transmission mechanism includes a first magnet (16) and a second magnet (17). A top plate (15) is fixedly arranged between the upper ends of the two vertical rods (2). The two first magnets (16) are fixedly arranged on both sides of the lower surface of the top plate (15). An installation groove is opened on the lower surface of the sealing plate (5) at the position corresponding to the first magnet (16). The second magnet (17) is fixedly installed inside the installation groove. The magnetic poles of the first magnet (16) and the second magnet (17) are opposite on the side that are close to each other.

5. The aluminum ingot casting machine with precise aluminum ingot forming and positioning according to claim 3, characterized in that, The rod wall of the round pin (11) and the side of the movable frame (6) away from the turntable (10) are fixedly fitted with an anti-detachment ring.

6. The aluminum ingot casting machine with precise aluminum ingot forming and positioning according to claim 2, characterized in that, The rod wall of the rotating rod (19) is movably sleeved with a torsion spring (20), and the two ends of the torsion spring (20) are fixedly connected to the corresponding rotating rod (19) and the inner wall of the groove, respectively.

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