A water atomizing powder production equipment discharge transfer device
Patent Information
- Application Number
- CN202522327117.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-03
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-03
AI Technical Summary
[0004]针对现有技术的不足，本申请提供了一种水雾化制粉设备的出料转移装置，克服了现有技术的不足，旨在解决现有的水雾化设备的出料转移方式为在水雾化设备的出料口放置一个收集车，金属粉末和水会掉落到收集车内，在收集车装到一定量后进行转移，然后再将收集车内的金属粉末和水转移到离心机内进行分离，但是，收集车转移的水和金属粉末的时候，需要水雾化设备停止出料，导致整体效率变低的问题
1.通过设置中转箱，在水雾化设备本体出料时，金属粉末和水直接通过出料管进入中转箱内，然后启动泵体将中转箱内的金属粉末和水持续抽取，并通过送料管输送到离心机本体内进行分离，在此过程中，水雾化设备本体可持续出料，只需启动泵体，即可完成对水雾化设备本体的出料转移，大大提高了生产的连续性，进而提高了生产效率。
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Figure CN224794664U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of material transfer technology, and in particular to a discharge transfer device for a water atomization powder making equipment. Background Technology
[0002] Water atomization powder production equipment is an environmentally friendly industrial device that uses high-pressure water jets to crush and molten metal into powders, belonging to the field of new materials industry. This equipment can produce various metal powders such as copper-based powder, iron powder, and stainless steel powder. The existing method for transferring the discharge of water atomization equipment involves placing a collection cart at the discharge port of the water atomization equipment. Metal powder and water fall into the collection cart, and after the collection cart is filled to a certain amount, it is transferred. Then, the metal powder and water in the collection cart are transferred to a centrifuge for separation. However, when the water and metal powder are transferred by the collection cart, the water atomization equipment needs to stop discharging, which results in a decrease in overall efficiency.
[0003] Therefore, this application provides a discharge transfer device for a water atomization powder making equipment. Utility Model Content
[0004] To address the shortcomings of existing technologies, this application provides a discharge transfer device for a water atomization powder making equipment, which overcomes the deficiencies of existing technologies. The aim is to solve the problem that the existing discharge transfer method for water atomization equipment involves placing a collection cart at the discharge port of the water atomization equipment, where metal powder and water fall into the collection cart. After the collection cart is filled to a certain amount, the powder and water are transferred, and then transferred to a centrifuge for separation. However, when the water and metal powder are transferred from the collection cart, the water atomization equipment needs to stop discharging, resulting in lower overall efficiency.
[0005] To achieve the above objectives, this application provides the following technical solution: a discharge transfer device for a water atomization powder making equipment, comprising a base, a water atomization equipment body fixedly installed at the top of the base, a discharge pipe fixedly connected to the bottom of the water atomization equipment body, a transfer box fixedly installed on one side of the base, the bottom end of the discharge pipe extending into the interior of the transfer box, a pump body placed on one side of the transfer box, a centrifuge body placed on one side of the pump body, a transfer pipe fixedly installed at the extraction end of the pump body, the end of the transfer pipe away from the pump body extending into the interior of the transfer box, a limit mechanism provided on one side of the transfer box, and a feeding pipe fixedly installed between the discharge end of the pump body and the centrifuge body.
[0006] By adopting the above technical solution and setting up a transfer box, when the water atomizing equipment body discharges material, the metal powder and water directly enter the transfer box through the discharge pipe. Then, the pump body is started to continuously extract the metal powder and water in the transfer box and transport them to the centrifuge body through the feeding pipe for separation. During this process, the water atomizing equipment body can continuously discharge material. Only by starting the pump body can the material transfer of the water atomizing equipment body be completed, which greatly improves the continuity of production and thus improves production efficiency.
[0007] As a preferred technical solution of this application, the limiting mechanism includes an L-shaped support rod, which is fixedly installed on one side of the transfer box. A limiting groove is provided on the top of the L-shaped support rod, and an arc-shaped pressure plate is hinged to the top of the L-shaped support rod. An extension lug is fixedly connected to one side of both the L-shaped support rod and the arc-shaped pressure plate, and a bolt is threaded between the two sets of extension lugs.
[0008] By adopting the above technical solution, one end of the transfer tube is placed in the transfer box, then the appropriate position of the transfer tube is selected and placed on the limiting groove. The arc-shaped pressure plate is then rotated to press it onto the transfer tube. The L-shaped support rod and the extension lug of the arc-shaped pressure plate are then connected and fixed by bolts, thereby firmly restricting the transfer tube within the anti-slip layer. This helps to reduce the possibility of the transfer tube shaking or shifting during operation and improves the stability of transferring the material discharged from the water atomization equipment body.
[0009] As a preferred technical solution of this application, the top of the transfer box is hinged with a box cover, and a handle is fixedly installed on the top of the box cover.
[0010] By adopting the above technical solution, the lid can be opened and closed using a handle. Closing the lid covers the transfer box, which helps reduce the amount of dust and debris falling into the transfer box and improves the quality of the metal powder obtained in subsequent separation.
[0011] As a preferred technical solution of this application, the transfer box is tilted, and the tilt angle of the transfer box is 15°-30°.
[0012] By adopting the above technical solution, the inclined design of the transfer box facilitates the natural flow of the mixture of metal powder and water to the lower end under the action of gravity. The extraction end of the transfer tube is located at the lower part of the transfer box, which helps the transfer tube to extract the mixture in the transfer box more smoothly.
[0013] As a preferred technical solution of this application, the top of the transfer box is provided with a pipe groove, which is adapted to the transfer pipe, and a slot is provided on one side of the box cover, which is adapted to the discharge pipe.
[0014] By adopting the above technical solution, the transfer tube is positioned and guided by the tube groove, enabling the transfer tube to be placed in the appropriate position quickly and accurately. The slot is adapted to the discharge tube, which helps to avoid interference between the box cover and the discharge tube during the opening and closing process, further improving the practicality during use.
[0015] As a preferred technical solution of this application, an observation window is fixedly installed on the side wall of the transfer box.
[0016] By adopting the above technical solution, the observation window allows staff to easily observe the collection status inside the transfer box, thus improving its practicality during use.
[0017] As a preferred technical solution of this application, the opposing surfaces of the L-shaped support rod and the arc-shaped pressure plate are both fixedly equipped with an anti-slip layer, which is made of rubber.
[0018] By adopting the above technical solution, the friction between the L-shaped support rod and the arc-shaped pressure plate and the transfer tube can be increased through the anti-slip layer of rubber material, which further enhances the fixing effect of the limiting mechanism on the transfer tube.
[0019] As a preferred technical solution of this application, a filter cover is threadedly connected to one end of the transfer tube extending into the interior of the transfer box, and a number of filter holes are provided at the bottom of the filter cover.
[0020] By adopting the above technical solution, the mixture in the transfer box is initially filtered through the filter cover before entering the transfer pipe. Impurities or foreign objects larger than the filter hole diameter are intercepted, which helps to avoid impurities from causing wear to the pump body and improves the protection effect of the pump body.
[0021] The beneficial effects of this application are: 1. By setting up a transfer box, when the water atomizing equipment is discharging, the metal powder and water directly enter the transfer box through the discharge pipe. Then, the pump is started to continuously extract the metal powder and water in the transfer box and transport them to the centrifuge body through the feeding pipe for separation. During this process, the water atomizing equipment can continuously discharge. Only by starting the pump can the discharge transfer of the water atomizing equipment be completed, which greatly improves the continuity of production and thus improves production efficiency.
[0022] 2. Place one end of the transfer tube into the transfer box, then select a suitable position for the transfer tube and place it on the limiting groove. Then rotate the arc-shaped pressure plate to press it onto the transfer tube. Finally, connect and fix the L-shaped support rod and the extension lug of the arc-shaped pressure plate with bolts to firmly restrict the transfer tube within the anti-slip layer. This helps to reduce the possibility of the transfer tube shaking or shifting during operation and improves the stability of transferring the material discharged from the water atomizing equipment. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the overall structure of this application; Figure 2 This is a schematic diagram of the limiting mechanism. Figure 3 This is a schematic diagram of the separate structure of the container lid and the transfer box; Figure 4 for Figure 3 Enlarged structural diagram at point A in the middle; Figure 5 This is a partial structural diagram of this application.
[0024] In the diagram: 1. Base; 2. Water atomizing equipment body; 201. Discharge pipe; 3. Pump body; 4. Centrifuge body; 5. Transfer box; 6. Transfer pipe; 7. Limiting mechanism; 701. L-shaped support rod; 702. Limiting groove; 703. Arc-shaped pressure plate; 704. Extension ear; 705. Bolt; 8. Pipe groove; 9. Box cover; 10. Card slot; 11. Feeding pipe; 12. Observation window; 13. Handle; 14. Anti-slip layer; 15. Filter cover; 16. Filter hole. Detailed Implementation
[0025] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0026] Reference Figure 1-5 A discharge transfer device for a water atomizing powder making equipment includes a base 1, a water atomizing equipment body 2 fixedly installed at the top of the base 1, a discharge pipe 201 fixedly connected to the bottom of the water atomizing equipment body 2, a transfer box 5 fixedly installed on one side of the base 1, the bottom end of the discharge pipe 201 extending into the interior of the transfer box 5, a pump body 3 placed on one side of the transfer box 5, a centrifuge body 4 placed on one side of the pump body 3, a transfer pipe 6 fixedly installed at the extraction end of the pump body 3, the end of the transfer pipe 6 away from the pump body 3 extending into the interior of the transfer box 5, a limit mechanism 7 provided on one side of the transfer box 5, a feeding pipe 11 fixedly installed between the discharge end of the pump body 3 and the centrifuge body 4; a box cover 9 hinged to the top of the transfer box 5, and a handle 13 fixedly installed at the top of the box cover 9.
[0027] By setting up a transfer box 5, when the water atomizing equipment body 2 discharges, the metal powder and water directly enter the transfer box 5 through the discharge pipe 201. Then, the pump body 3 is started to continuously extract the metal powder and water in the transfer box 5 and transport them to the centrifuge body 4 through the feeding pipe 11 for separation. During this process, the water atomizing equipment body 2 can continuously discharge. Only by starting the pump body 3 can the discharge transfer of the water atomizing equipment body 2 be completed, which greatly improves the continuity of production and thus improves production efficiency. The handle 13 is used to open and close the box cover 9. Closing the box cover 9 to cover the transfer box 5 helps to reduce the amount of dust and debris falling into the transfer box 5, which helps to improve the quality of the metal powder obtained after subsequent separation.
[0028] Reference Figure 3-5 The limiting mechanism 7 includes an L-shaped support rod 701, which is fixedly installed on one side of the transfer box 5. The top of the L-shaped support rod 701 is provided with a limiting groove 702. An arc-shaped pressure plate 703 is hinged to the top of the L-shaped support rod 701. An extension ear 704 is fixedly connected to one side of both the L-shaped support rod 701 and the arc-shaped pressure plate 703. A bolt 705 is threaded between the two sets of extension ears 704. The transfer box 5 is set at an angle of 15°-30°. Place one end of the transfer tube 6 into the transfer box 5, then select a suitable position for the transfer tube 6 on the limiting groove 702, and then rotate the arc-shaped pressure plate 703 to press it onto the transfer tube 6. Then, connect and fix the L-shaped support rod 701 and the extension ear 704 of the arc-shaped pressure plate 703 with bolts 705, thereby firmly restricting the transfer tube 6 within the anti-slip layer 14. This helps reduce the possibility of the transfer tube 6 shaking or shifting during operation and improves the stability when transferring the material discharged from the water atomizing equipment body 2. The inclined design of the transfer box 5 facilitates the natural flow of the mixture of metal powder and water to the lower end under the action of gravity. The extraction end of the transfer tube 6 is located at the lower part of the transfer box 5, which helps the transfer tube 6 to extract the mixture in the transfer box 5 more smoothly.
[0029] Reference Figure 2-4The top of the transfer box 5 is provided with a pipe groove 8, which is adapted to the transfer pipe 6. A slot 10 is provided on one side of the box cover 9, which is adapted to the discharge pipe 201. Anti-slip layers 14 are fixedly installed on the opposite surfaces of the L-shaped support rod 701 and the arc-shaped pressure plate 703. The anti-slip layers 14 are made of rubber. The pipe groove 8 plays a role in positioning and guiding the transfer pipe 6, so that the transfer pipe 6 can be placed in the right position quickly and accurately. The slot 10 is adapted to the discharge pipe 201, which helps to avoid interference between the box cover 9 and the discharge pipe 201 during the opening and closing process, and further improves the practicality during use. The rubber anti-slip layer 14 can increase the friction between the L-shaped support rod 701 and the arc-shaped pressure plate 703 and the transfer pipe 6, and further enhance the fixing effect of the limiting mechanism 7 on the transfer pipe 6.
[0030] Reference Figure 3-5 An observation window 12 is fixedly installed on the side wall of the transfer box 5; a filter cover 15 is threadedly connected to one end of the transfer tube 6 extending into the transfer box 5, and several sets of filter holes 16 are opened at the bottom of the filter cover 15; the observation window 12 facilitates the staff to observe the collection situation inside the transfer box 5, improving the practicality during use; before the mixture in the transfer box 5 enters the transfer tube 6, it is initially filtered by the filter cover 15, and impurities or foreign objects larger than the aperture of the filter holes 16 are intercepted, which helps to avoid impurities from causing wear to the pump body 3 and improves the protection effect of the pump body 3.
[0031] Working principle: By setting up a transfer box 5, when the water atomizing equipment body 2 discharges, metal powder and water directly enter the transfer box 5 through the discharge pipe 201. Then, the pump body 3 is started to continuously extract the metal powder and water in the transfer box 5 and transport them to the centrifuge body 4 through the feeding pipe 11 for separation. During this process, the water atomizing equipment body 2 can continuously discharge. Only by starting the pump body 3 can the discharge transfer of the water atomizing equipment body 2 be completed, which greatly improves the continuity of production and thus improves production efficiency. One end of the transfer pipe 6 is placed in the transfer box 5, and then the appropriate position of the transfer pipe 6 is selected and placed on the limiting groove 702. Then, the arc-shaped pressure plate 703 is rotated to press it on the transfer pipe 6. Then, the L-shaped support rod 701 and the extension ear 704 of the arc-shaped pressure plate 703 are connected and fixed by bolts 705, thereby firmly restricting the transfer pipe 6 in the anti-slip layer 14. This helps to reduce the possibility of the transfer pipe 6 shaking or shifting during operation and improves the stability when transferring the discharge of the water atomizing equipment body 2. The handle 13 is used to open and close the lid 9. Closing the lid 9 covers the transfer box 5, which helps to reduce the amount of dust and debris falling into the transfer box 5 and improves the quality of the metal powder obtained after separation. The inclined design of the transfer box 5 allows the mixture of metal powder and water to flow naturally to the lower end under the action of gravity. The extraction end of the transfer pipe 6 is located at the lower part of the transfer box 5, which helps the transfer pipe 6 to extract the mixture in the transfer box 5 more smoothly. Meanwhile, the groove 8 positions and guides the transfer tube 6, enabling it to be placed quickly and accurately in the appropriate position. The slot 10 is compatible with the discharge tube 201, which helps to prevent the cover 9 from interfering with the discharge tube 201 during opening and closing, further improving its practicality. The observation window 12 allows staff to observe the collection situation inside the transfer box 5, further enhancing its practicality. In addition, the rubber anti-slip layer 14 can increase the friction between the L-shaped support rod 701 and the arc-shaped pressure plate 703 and the transfer tube 6, further enhancing the fixing effect of the limiting mechanism 7 on the transfer tube 6; before the mixture in the transfer box 5 enters the transfer tube 6, it is initially filtered by the filter cover 15, and impurities or foreign objects larger than the aperture of the filter hole 16 are intercepted, which helps to avoid impurities from causing wear to the pump body 3 and improves the protection effect of the pump body 3.
[0032] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.
Claims
1. A discharge transfer device for a water atomizing powder production equipment, comprising a base (1), characterized in that, A water atomizing device body (2) is fixedly installed at the top of the base (1). A discharge pipe (201) is fixedly connected to the bottom of the water atomizing device body (2). A transfer box (5) is fixedly installed on one side of the base (1). The bottom end of the discharge pipe (201) extends into the interior of the transfer box (5). A pump body (3) is placed on one side of the transfer box (5). A centrifuge body (4) is placed on one side of the pump body (3). A transfer pipe (6) is fixedly installed at the extraction end of the pump body (3). The end of the transfer pipe (6) away from the pump body (3) extends into the interior of the transfer box (5). A limit mechanism (7) is provided on one side of the transfer box (5). A feeding pipe (11) is fixedly installed between the discharge end of the pump body (3) and the centrifuge body (4).
2. The discharge transfer device of a water atomizing powder making equipment according to claim 1, characterized in that, The limiting mechanism (7) includes an L-shaped support rod (701), which is fixedly installed on one side of the transfer box (5). The top of the L-shaped support rod (701) is provided with a limiting groove (702). An arc-shaped pressure plate (703) is hinged to the top of the L-shaped support rod (701). An extension ear (704) is fixedly connected to one side of both the L-shaped support rod (701) and the arc-shaped pressure plate (703). A bolt (705) is threaded between the two sets of extension ears (704).
3. The discharge transfer device of a water atomizing powder making equipment according to claim 1, characterized in that, The top of the transfer box (5) is hinged with a box cover (9), and a handle (13) is fixedly installed on the top of the box cover (9).
4. The discharge transfer device of a water atomizing powder making equipment according to claim 1, characterized in that, The transfer box (5) is tilted, and the tilt angle of the transfer box (5) is 15°-30°.
5. The discharge transfer device of a water atomizing powder making equipment according to claim 3, characterized in that, The top of the transfer box (5) is provided with a pipe groove (8), which is adapted to the transfer pipe (6). The side of the box cover (9) is provided with a slot (10), which is adapted to the discharge pipe (201).
6. The discharge transfer device of a water atomizing powder making equipment according to claim 1, characterized in that, The transfer box (5) is fixedly equipped with an observation window (12) on its side wall.
7. The discharge transfer device of a water atomizing powder making equipment according to claim 2, characterized in that, The L-shaped support rod (701) and the arc-shaped pressure plate (703) are both fixedly equipped with anti-slip layers (14), which are made of rubber.
8. The discharge transfer device of a water atomizing powder making equipment according to claim 1, characterized in that, The end of the transfer tube (6) extending into the interior of the transfer box (5) is threaded with a filter cover (15), and the bottom of the filter cover (15) has several sets of filter holes (16).