Titanium alloy 3D printing device with automatic powder recycling function
Patent Information
- Application Number
- CN202522335083.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-04
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-04
AI Technical Summary
[0003]目前未熔化的钛合金粉末与成型件混杂堆积,需人工筛分回收且粉末利用率下降,同时开放式操作易引发钛粉氧化污染及粉尘扩散风险,既威胁操作人员健康,又可能因反复手工回收引入杂质而影响后续打印件的机械性能
[0012]与现有技术相比,本实用新型的有益效果是:通过隔离箱体与密封箱门形成全封闭作业环境,有效隔绝外部空气与粉尘扩散,重力收集组件配合倾斜底板和滤网格栅实现粉末与成型件的自动分离筛分,提升回收效率并避免人工干预导致的杂质混入手动抽取组件作为补充回收单元,确保死角粉末的完全回收,维持粉末纯净度,可拆卸的收集舱盒配合密封条设计,在便捷维护的同时保持惰性气体环境稳定,保障回收粉末的再利用品质,整套机构协同作用既实现了钛粉的高效回收利用,又确保了打印件的机械性能稳定性。
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Figure CN224794667U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of 3D printing, specifically relating to a titanium alloy 3D printing device with automatic powder recycling function. Background Technology
[0002] Titanium alloy 3D printing equipment is an additive manufacturing device that uses high-energy beams such as lasers or electron beams as heat sources to achieve near-net-shape forming of complex components by melting titanium alloy powder layer by layer. Its core components include a precision powder placement system, an inert gas protective chamber, a high-power laser / electron beam generator, and a numerical control module. During operation, the energy beam is controlled by CAD model slicing data to selectively melt powder layers, which are then cyclically deposited until a three-dimensional solid is completed.
[0003] Currently, unmelted titanium alloy powder is mixed and piled up with the molded parts, requiring manual sieving and recycling, which reduces the powder utilization rate. At the same time, open operation is prone to titanium powder oxidation pollution and dust diffusion risks, which not only threaten the health of operators, but may also affect the mechanical properties of subsequent printed parts due to the introduction of impurities from repeated manual recycling. Utility Model Content
[0004] The purpose of this invention is to provide a titanium alloy 3D printing device with automatic powder recycling function, which aims to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: A titanium alloy 3D printing device with automatic powder recycling function includes, The supporting structure includes the isolation enclosure; The recycling mechanism includes a support base fixedly installed near the bottom of the inner cavity of the isolation box, a gravity collection component disposed in the inner cavity of the support base, and a manual extraction component disposed in the inner cavity of the isolation box for use in conjunction with the gravity collection component.
[0006] As a preferred embodiment of this utility model, the recycling mechanism further includes an inclined base plate fixedly installed on the top of the support base, a filter grid fixedly installed on the top of the inclined base plate, a guide slope fixedly installed on the top of the inclined base plate, a storage tank fixedly installed on the outside of the isolation box, and a connecting pipe fixedly installed on the bottom of the storage tank.
[0007] As a preferred embodiment of the present invention, the gravity collection assembly includes a collection chamber that is movably mounted in the inner cavity of the support base, and a communication slot opened on the top of the collection chamber.
[0008] As a preferred embodiment of the present invention, the gravity collection assembly further includes a pull-out plate fixedly installed on the outside of the collection chamber box, and a sealing strip fixedly installed on the top of the collection chamber box.
[0009] As a preferred embodiment of this utility model, the manual extraction assembly includes a cylinder fixedly installed in the inner cavity of the isolation box, a piston rod movably sleeved in the inner cavity of the cylinder, and a valve plate fixedly installed at one end of the piston rod.
[0010] As a preferred embodiment of this utility model, the manual extraction assembly further includes a pull rod fixedly installed at the other end of the piston rod, and a delivery hose fixedly installed at the bottom of the cylinder, one end of the delivery hose being fixedly connected to the end of the connecting pipe and communicating with each other.
[0011] As a preferred embodiment of this utility model, the supporting mechanism further includes a sealed door hinged to the outside of the isolation box, and an adjustable printer disposed in the inner cavity of the isolation box for 3D printing.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: by forming a fully enclosed working environment through the isolation box and sealed door, the external air and dust diffusion are effectively isolated. The gravity collection component, together with the inclined bottom plate and filter grid, realizes the automatic separation and screening of powder and molded parts, improving the recycling efficiency and avoiding the mixing of impurities caused by manual intervention. The manual extraction component serves as a supplementary recycling unit to ensure the complete recycling of powder in dead corners and maintain the purity of powder. The detachable collection chamber box, together with the sealing strip design, maintains a stable inert gas environment while facilitating maintenance, ensuring the reuse quality of recycled powder. The synergistic effect of the entire mechanism not only achieves the efficient recycling of titanium powder, but also ensures the mechanical performance stability of the printed parts. Attached Figure Description
[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them: Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a partial sectional view of the overall structure of this utility model; Figure 3 This is a partial cross-sectional view of the gravity collection component structure of this utility model; Figure 4 This is a schematic diagram of the overall structure of this utility model; Figure 5This is a schematic diagram of the overall structure of this utility model.
[0014] In the picture: 100. Load-bearing mechanism; 110. Isolation box; 120. Sealed door; 130. Adjustable printer; 200. Recycling mechanism; 210. Support base; 220. Gravity collection assembly; 221. Collection chamber; 222. Connecting slot; 223. Pull-out plate; 224. Sealing strip; 230. Manual extraction assembly; 231. Cylinder; 232. Piston rod; 233. Valve plate; 234. Pull rod; 235. Conveying hose; 240. Inclined base plate; 250. Filter screen; 260. Guide slope; 270. Storage tank; 280. Connecting pipe. Detailed Implementation
[0015] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0016] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0017] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.
[0018] Example Reference Figures 1-5 This embodiment of the present invention provides a titanium alloy 3D printing device with automatic powder recycling function, comprising: The supporting structure 100 includes the isolation box 110; The recycling mechanism 200 includes a support base 210 fixedly installed in the inner cavity of the isolation box 110 near the bottom, a gravity collection component 220 disposed in the inner cavity of the support base 210, and a manual extraction component 230 disposed in the inner cavity of the isolation box 110 for use with the gravity collection component 220.
[0019] The isolation box 110 creates a closed working environment, effectively isolating external pollution and ensuring operational safety. The collaborative design of the support base 210 and the gravity collection component 220 enables the primary automated recycling of unmelted powder, reducing manual intervention. The manual extraction component 230 serves as an auxiliary recycling unit, providing redundancy in case of gravity recycling failure, thus ensuring powder recovery rate.
[0020] Specifically, the recycling mechanism 200 also includes an inclined base plate 240 fixedly installed on the top of the support base 210, a filter grid 250 fixedly installed on the top of the inclined base plate 240, a guide slope 260 fixedly installed on the top of the inclined base plate 240, a storage tank 270 fixedly installed on the outside of the isolation box 110, and a connecting pipe 280 fixedly installed at the bottom of the storage tank 270.
[0021] The inclined bottom plate 240, together with the guide slope 260, forms a directional powder flow path, which improves the recovery efficiency by utilizing gravity. The filter grid 250 pre-screens the powder to intercept large-sized impurities. The storage tank 270 achieves centralized storage of the recovered powder through the connecting pipe 280, avoiding secondary pollution and reducing the powder residue rate, without relying on power components.
[0022] Furthermore, the gravity collection assembly 220 includes a collection chamber 221 that is movably mounted in the inner cavity of the support base 210, and a communication slot 222 opened on the top of the collection chamber 221. The gravity collection assembly 220 also includes a pull-out plate 223 fixedly installed on the outside of the collection chamber 221, and a sealing strip 224 fixedly installed on the top of the collection chamber 221.
[0023] The collection chamber 221 features a detachable structure for easy maintenance and cleaning. The connecting slot 222 ensures that the powder falls efficiently into the collection area, preventing accumulation and blockage. The modular design enables quick assembly and disassembly. The addition of a sealing strip 224 further prevents powder from escaping, meeting the damage prevention requirements of high-value titanium powder. The pull-out plate 223 extends to the outside of the isolation box 110, allowing the operator to remove and place the collection chamber 221 without opening the box, reducing the risk of damage from the inert gas environment. The sealing strip 224 fits tightly against the inner wall of the box, forming a dynamic sealing barrier that effectively inhibits the oxidation of titanium powder caused by oxygen infiltration.
[0024] Preferably, the manual extraction assembly 230 includes a cylinder 231 fixedly installed inside the cavity of the isolation box 110, a piston rod 232 movably sleeved inside the cavity of the cylinder 231, and a valve plate 233 fixedly installed at one end of the piston rod 232. The manual extraction assembly 230 also includes a pull rod 234 fixedly installed at the other end of the piston rod 232, and a delivery hose 235 fixedly installed at the bottom of the cylinder 231. One end of the delivery hose 235 is fixedly connected to the end of the connecting pipe 280 and they are interconnected.
[0025] The cylinder 231 and piston rod 232 form a negative pressure extraction mechanism, which can perform directional recovery of residual powder in dead corners. The valve plate 233 realizes unidirectional airflow control to prevent powder backflow. The purely mechanical structure can still maintain basic recovery function under abnormal working conditions such as power failure. The pull rod 234 provides a labor-saving operation fulcrum to reduce the intensity of manual extraction. The flexible connection design of the conveying hose 235 adapts to different installation angles to ensure smooth delivery of powder to the storage tank 270.
[0026] Furthermore, the support mechanism 100 also includes a sealed door 120 hinged to the outside of the isolation box 110, and an adjustable printer 130 disposed inside the isolation box 110 for 3D printing.
[0027] The sealed door 120 adopts a hinged structure to facilitate equipment maintenance. When closed, it forms a complete seal with the isolation box 110. The independent layout of the adjustable printer 130 avoids motion interference with the recycling mechanism 200.
[0028] During use, after printing, the unmelted titanium alloy powder first slides down from the inclined base plate 240 under gravity, and is guided by the guide slope 260 to the filter grid 250 for primary screening. The qualified powder after screening enters the chamber through the connecting slot 222 of the collection chamber 221 for automatic collection. The residual powder is manually extracted by the operator through the pull rod 234 using the manual extraction component 230. The negative pressure generated by the piston rod 232 is used to draw it into the storage tank 270 through the conveying hose 235. The entire recycling process is carried out in the sealed environment of the isolation box 110. The operator can easily remove the collection chamber 221 for cleaning through the pull plate 223. The design of the sealed door 120 and the sealing strip 224 effectively maintains the inert gas environment inside the box, ensuring that the titanium powder is not oxidized and contaminated during the recycling process. The printer 130 operates independently during printing and recycling without interference.
[0029] In summary, the closed structure formed by the isolation chamber 110 and the sealed door 120 effectively prevents titanium powder oxidation pollution and dust diffusion, ensuring operational safety. The gravity collection component 220, combined with the inclined bottom plate 240 and the filter grid 250, realizes automatic powder screening and recovery, improving recovery efficiency and reducing manual intervention. The manual extraction component 230 provides reliable redundancy for the system, ensuring the integrity of powder recovery. The collection chamber 221 is designed with a sealing strip 224 to ensure a stable inert gas environment while facilitating maintenance.
[0030] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.
[0031] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.
[0032] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.
[0033] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A titanium alloy 3D printing device with automatic powder recycling function, characterized in that: include, The load-bearing mechanism (100) includes an isolation box (110); The recycling mechanism (200) includes a support base (210) fixedly installed in the inner cavity of the isolation box (110) near the bottom, a gravity collection assembly (220) disposed in the inner cavity of the support base (210), and a manual extraction assembly (230) disposed in the inner cavity of the isolation box (110) for use with the gravity collection assembly (220).
2. The titanium alloy 3D printing device with automatic powder recycling function according to claim 1, characterized in that: The recycling mechanism (200) also includes an inclined base plate (240) fixedly installed on the top of the support base (210), a filter grid (250) fixedly installed on the top of the inclined base plate (240), a guide slope (260) fixedly installed on the top of the inclined base plate (240), a storage tank (270) fixedly installed on the outside of the isolation box (110), and a connecting pipe (280) fixedly installed at the bottom of the storage tank (270).
3. The titanium alloy 3D printing device with automatic powder recycling function according to claim 2, characterized in that: The gravity collection assembly (220) includes a collection chamber (221) that is movably engaged in the cavity of the support base (210), and a communication slot (222) opened on the top of the collection chamber (221).
4. A titanium alloy 3D printing device with automatic powder recycling function according to claim 3, characterized in that: The gravity collection assembly (220) also includes a pull-out plate (223) fixedly installed on the outside of the collection chamber (221), and a sealing strip (224) fixedly installed on the top of the collection chamber (221).
5. A titanium alloy 3D printing device with automatic powder recycling function according to claim 4, characterized in that: The manual extraction assembly (230) includes a cylinder (231) fixedly installed in the inner cavity of the isolation box (110), a piston rod (232) movably sleeved in the inner cavity of the cylinder (231), and a valve plate (233) fixedly installed at one end of the piston rod (232).
6. A titanium alloy 3D printing device with automatic powder recycling function according to claim 5, characterized in that: The manual extraction assembly (230) also includes a pull rod (234) fixedly installed at the other end of the piston rod (232) and a delivery hose (235) fixedly installed at the bottom of the cylinder (231). One end of the delivery hose (235) is fixedly connected to the end of the connecting pipe (280) and they are in communication with each other.
7. A titanium alloy 3D printing device with automatic powder recycling function according to claim 6, characterized in that: The support mechanism (100) also includes a sealed door (120) hinged to the outside of the isolation box (110) and an adjustable printer (130) disposed in the cavity of the isolation box (110) for 3D printing.