Photovoltaic support purlin processing device

Abstract

The utility model relates to a kind of photovoltaic support purlin processing device, belong to purlin processing technical field, a kind of photovoltaic support purlin processing device, including workbench, the upper side of the workbench is provided with conveyor belt, the upper side of the conveyor belt is provided with the baffle fixed on workbench, the upper side of the conveyor belt is placed with multiple purlin bodies, the upper side of the workbench is fixedly provided with mounting bracket, the lower side both ends of the mounting bracket are fixedly provided with the clamping mechanism for clamping purlin body, the inner side of the mounting bracket is slidably provided with lifting plate, the both ends of the lifting plate are fixedly provided with the drilling mechanism for the hole of purlin body, the side of the workbench is fixedly provided with the waste collection mechanism of collecting scrap dust, in the utility model, by setting conveyor belt, baffle and multiple drilling mechanism, it is convenient to improve the processing efficiency of purlin, by setting waste collection mechanism, it is convenient to collect and handle the scrap dust generated when punching.

Description

Technical Field

[0001] This utility model belongs to the field of purlin processing technology, specifically relating to a photovoltaic bracket purlin processing device. Background Technology

[0002] Photovoltaic purlins are an important component of photovoltaic (PV) mounting systems. Their main function is to support PV modules, improve installation efficiency, and affect system performance. PV purlin processing equipment is used to produce PV purlins. Common equipment includes punching devices, which punch holes in the PV purlins to facilitate their installation.

[0003] For example, in the Chinese utility model with announcement number CN222220882U, entitled "A Photovoltaic Support Purlin Processing Device", it specifically includes a processing table and a punching processing mechanism set on the processing table. A shifting motor is installed on one side wall of the processing table. The above-mentioned prior art can replace the drill bit without disassembling any parts. However, when processing purlins, a large number of purlins need to be drilled, which is not convenient for processing multiple purlins at the same time and does not improve processing efficiency. Therefore, a photovoltaic support purlin processing device is needed now. Utility Model Content

[0004] The purpose of this utility model is to provide a photovoltaic bracket purlin processing device with a simple structure and reasonable design in order to solve the above problems.

[0005] This utility model achieves the above objectives through the following technical solutions: A photovoltaic bracket purlin processing device includes a workbench, a conveyor belt on the upper side of the workbench, a partition fixed to the workbench on the upper side of the conveyor belt, multiple purlin bodies placed on the upper side of the conveyor belt, a mounting frame fixedly mounted on the upper side of the workbench, clamping mechanisms for clamping the purlin bodies fixedly mounted at both ends of the lower side of the mounting frame, a lifting plate slidably mounted on the inner side of the mounting frame, and drilling mechanisms for drilling holes in the purlin bodies fixedly mounted at both ends of the lifting plate, and a waste collection mechanism for collecting debris and dust fixedly mounted on one side of the workbench.

[0006] As a further optimization of this utility model, the drilling mechanism includes two through slots formed on the lifting plate. Each of the two through slots is provided with a threaded rod that rotates on the upper side of the lifting plate. Two second servo motors that drive the threaded rods to rotate are fixedly provided on the upper side of the lifting plate. Moving blocks that slide in the through slots are threadedly fitted on the outer sides of the two threaded rods. Drill bits are rotatably provided on the lower side of the two moving blocks. A third servo motor that drives the drill bits to rotate is fixedly provided inside the lower side of each of the two moving blocks.

[0007] As a further optimization of this utility model, the clamping mechanism includes two clamping plates that fit against the upper side of the conveyor belt. A first electric telescopic rod for driving the two clamping plates to move is fixedly provided on both sides of the mounting frame. A first limiting rod that slides through the mounting frame is fixedly provided at both ends of the side of the two clamping plates that is far away from each other.

[0008] As a further optimization of this utility model, a first servo motor for driving the conveyor belt is fixedly installed on one side of the workbench, and a second electric telescopic rod for driving the lifting plate to rise and fall is fixedly installed on the upper side of the mounting frame.

[0009] As a further optimization of this utility model, a set of second limiting rods is slidably passed through both ends of one side of the lifting plate, and a baffle is fixedly provided on the lower side of the plurality of second limiting rods, and a spring sleeved on the outer side of the second limiting rods is fixedly provided on the upper side of the baffle.

[0010] As a further optimization of this utility model, the waste collection mechanism includes a collection box fixed to one side of the workbench. Both ends of the upper side of the collection box are fixedly provided with grid plates. A dust collection fan is fixedly provided on the lower side of the collection box. The input port of the dust collection fan is fixedly provided with a connecting pipe communicating with the collection box, and the output port of the dust collection fan is fixedly provided with a discharge pipe for discharging materials.

[0011] The beneficial effects of this utility model are as follows: 1. This utility model is made by setting up a conveyor belt, a partition and multiple drilling mechanisms. A conveyor belt for conveying the purlin body is set on the worktable. The middle of the conveyor belt is divided into two conveying spaces by the partition. A set of drilling mechanisms is set at both ends of the mounting frame, which can drill holes in two purlin bodies at the same time, which can improve the processing efficiency of the purlin.

[0012] 2. This utility model, by setting up a waste collection mechanism, addresses the issue that during drilling, debris and dust are generated on the conveyor belt. The purlin body is transported from one side of the conveyor belt to the other, and the waste collection mechanism is located on the other side of the conveyor belt. When the purlin body is unloaded from the conveyor belt, a dust extraction fan sucks the debris and dust on the conveyor belt into the collection box, and then discharges it from the connecting pipe and the discharge pipe, making it convenient to collect and process the debris and dust generated during drilling. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall front structure of this utility model; Figure 2 This is a utility model Figure 1 Enlarged view of point A in the middle; Figure 3 This is a schematic diagram of the overall bottom structure of this utility model; Figure 4 This is a side sectional view of the present invention; Figure 5 This is a schematic diagram of the top cross-sectional structure of the mounting bracket and clamping mechanism of this utility model; Figure 6 This is a side cross-sectional view of the waste collection mechanism of this utility model; Figure 7 This is a schematic diagram of the lifting plate and drilling mechanism of this utility model.

[0014] In the diagram: 1. Workbench; 2. Conveyor belt; 3. First servo motor; 4. Partition plate; 5. Mounting frame; 6. Clamping mechanism; 601. Clamping plate; 602. First electric telescopic rod; 603. First limit rod; 7. Second electric telescopic rod; 8. Lifting plate; 9. Drilling mechanism; 901. Through slot; 902. Threaded rod; 903. Second servo motor; 904. Moving block; 905. Third servo motor; 906. Drill bit; 10. Second limit rod; 11. Baffle plate; 12. Spring; 13. Purlin body; 14. Waste collection mechanism; 1401. Collection box; 1402. Mesh plate; 1403. Connecting pipe; 1404. Dust extraction fan; 1405. Discharge pipe. Detailed Implementation

[0015] The present application will now be described in further detail with reference to the accompanying drawings. It should be noted that the following specific embodiments are only used to further illustrate the present application and should not be construed as limiting the scope of protection of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application based on the above application content.

[0016] Example 1: As Figure 1 , Figure 3 As shown, a photovoltaic bracket purlin processing device includes a workbench 1, a conveyor belt 2 on the upper side of the workbench 1, a first servo motor 3 fixedly mounted on one side of the workbench 1, the output shaft of the first servo motor 3 driving the conveyor belt 2 to run, multiple purlin bodies 13 placed on the upper side of the conveyor belt 2, the purlin bodies 13 are placed on the conveyor belt 2, and the purlin bodies 13 are conveyed from one side of the conveyor belt 2 to the other side. During the conveying process, drilling operations are performed on the purlin bodies 13. A partition 4 is provided on the upper side of the conveyor belt 2, and a groove is opened on the lower side of the partition 4. The conveyor belt 2 passes through the groove opened on the lower side of the partition 4. The lower side of the partition 4 is fixed on the workbench 1. The partition 4 is located in the middle of the conveyor belt 2, dividing the conveyor belt 2 into two operating spaces, which can simultaneously operate two purlin bodies 13, improving operating efficiency.

[0017] like Figure 5As shown, a mounting frame 5 is fixedly installed on the upper side of the workbench 1. Clamping mechanisms 6 are fixedly installed at both ends of the lower side of the mounting frame 5. The clamping mechanisms 6 are used to clamp the purlin body 13. The clamping mechanism 6 includes two clamping plates 601, which are attached to the upper side of the conveyor belt 2. Both clamping plates 601 are "L"-shaped plates, and the adjacent lower sides of the two clamping plates 601 have a slope. Since the purlin body 13 is sometimes placed upright and sometimes backwards, the side requiring drilling is attached to the conveyor belt 2. When the clamping plates 601 move towards the purlin body 13, the slope on one side of the clamping plates 601 facilitates the movement of the purlin body 13. The purlin body 13 is moved onto the clamping plate 601, creating a small distance between it and the conveyor belt 2. This allows for sufficient drilling of the purlin body 13, preventing damage to the conveyor belt 2 during drilling. Two first electric telescopic rods 602 are fixedly installed on both sides of the mounting frame 5. The two first electric telescopic rods 602 drive the two clamping plates 601 to move, so that the clamping plates 601 hold the purlin body 13. Two first limiting rods 603 are fixedly installed at both ends of the side of the two clamping plates 601 that are far apart. The first limiting rods 603 slide through the mounting frame 5 to limit the clamping plates 601, allowing the clamping plates 601 to move stably on the conveyor belt 2.

[0018] like Figure 2 As shown, a lifting plate 8 is slidably arranged on the inner side of the mounting frame 5, and a second electric telescopic rod 7 is fixedly arranged on the upper side of the mounting frame 5. The second electric telescopic rod 7 drives the lifting plate 8 to rise and fall. A set of second limiting rods 10 slide through both ends of one side of the lifting plate 8. A baffle 11 is fixedly arranged on the lower side of the multiple second limiting rods 10, and a spring 12 is fixedly arranged on the upper side of the baffle 11. The spring 12 is sleeved on the outer side of the second limiting rods 10. When the purlin body 13 needs to be moved to a fixed position for drilling, the baffle 11 limits the purlin body 13 to ensure that the drilling positions of different purlin bodies 13 are uniform. Before each purlin body 13 moves between the clamping mechanisms 6, the first step is to activate the clamping mechanism 6. The second electric telescopic rod 7 drives the lifting plate 8 to move downward, so that the lower side of the baffle 11 is in contact with the conveyor belt 2, and the purlin body 13 moves to be in contact with one side of the baffle 11. At this time, the lower side of the drilling mechanism 9 is still a distance away from the purlin body 13, which does not affect the movement of the purlin body 13. After that, the conveyor belt 2 stops running, and the purlin body 13 can be clamped for drilling. When drilling, the second electric telescopic rod 7 needs to be started to continue to move the lifting plate 8 downward. At this time, the second limit rod 10 slides on the lifting plate 8 under pressure, but due to the force of the spring 12, the lower side of the baffle 11 is always in contact with the upper side of the conveyor belt 2, and the baffle 11 will not affect the drilling.

[0019] like Figure 4 , Figure 7As shown, drilling mechanisms 9 are fixedly installed at both ends of the lifting plate 8. The drilling mechanisms 9 are used to drill holes in the purlin body 13. The drilling mechanism 9 includes two through slots 901, both of which are opened on the lifting plate 8. Threaded rods 902 are provided on the upper side of each of the two through slots 901. The threaded rods 902 rotate on the upper side of the lifting plate 8. Multiple second servo motors 903 are fixedly installed on the upper side of the lifting plate 8. The second servo motors 903 drive the threaded rods 902 to rotate. Moving blocks 90 are threadedly fitted onto the outer sides of the two threaded rods 902. 4. The moving block 904 slides in the through groove 901. The second servo motor 903 is started. The second servo motor 903 drives the threaded rod 902 to rotate, so that the moving block 904 slides on the lifting plate 8 to adjust the drilling position. The drill bit 906 is rotatably installed on the lower side of the two moving blocks 904. The third servo motor 905 is fixedly installed inside the lower side of the two moving blocks 904. The third servo motor 905 drives the drill bit 906 to rotate. When drilling, the drill bit 906 needs to rotate and move downward to drill holes in the purlin body 13.

[0020] like Figure 6 As shown, a waste collection mechanism 14 for collecting debris and dust is fixedly installed on one side of the workbench 1. The waste collection mechanism 14 includes a collection box 1401, which is located at the output end of the conveyor belt 2 and fixed to the workbench 1. Mesh plates 1402 are fixedly installed at both ends of the upper side of the collection box 1401. Several holes are formed in the mesh plates 1402, which serve to isolate the purlin body 13. Debris and dust generated during drilling pass through the holes in the mesh plates 1402 and are collected into the collection box 1401, preventing the purlin body 13 from falling into the collection box 1401. Inside 401, a vacuum cleaner 1404 is fixedly installed on the lower side of the collection box 1401. A connecting pipe 1403 is fixedly installed at the inlet of the vacuum cleaner 1404, and the connecting pipe 1403 is connected to the collection box 1401. A discharge pipe 1405 is fixedly installed at the outlet of the vacuum cleaner 1404. The conveyor belt 2 moves the perforated purlin body 13 to the other side for unloading. At the same time, the debris and dust generated by the perforation fall from the conveyor belt 2. The vacuum cleaner 1404 is started to draw the debris and dust into the collection box 1401, and then discharges it from the discharge pipe 1405 through the connecting pipe 1403.

[0021] It should be noted that, in use, this photovoltaic bracket purlin processing device places multiple purlin bodies 13 on both sides of the input end of the conveyor belt 2. Then, the first servo motor 3 is started to drive the conveyor belt 2 to transport the purlin bodies 13. When the purlin body 13 is transported to the underside of the mounting frame 5, the second electric telescopic rod 7 is activated. The second electric telescopic rod 7 drives the lifting plate 8 to move downwards, so that the lower side of the baffle 11 is in contact with the conveyor belt 2. When one side of the purlin body 13 is in contact with the baffle 11... Turn off the first servo motor 3 to stop the conveyor belt 2. Then start the first electric telescopic rod 602, which drives the two clamping plates 601 to move and clamp the two purlin bodies 13. During clamping, one side of the purlin body 13 is in contact with the partition plate 4. After clamping the purlin body 13, start the second servo motor 903 to drive the threaded rod 902 to rotate, which moves the moving block 904 with the drill bit 906 to the drilling position. Then start the second servo motor again. The second electric telescopic rod 7 is activated, driving the lifting plate 8 downwards until the lower side of the drill bit 906 is in contact with the upper side of the purlin body 13. The third servo motor 905 is then activated, driving the drill bit 906 to rotate and drill holes in the purlin body 13. Some purlin bodies 13 require multiple holes, necessitating the coordination of the second electric telescopic rod 7 and the second servo motor 903 to enable the drill bit 906 to perform the drilling operation. After drilling is completed, the second electric telescopic rod 7 is activated again to... The lifting plate 8 moves upward with the drilling mechanism 9 and the baffle 11. Then, the first servo motor 3 is started again to drive the conveyor belt 2 to continue conveying the purlin body 13. When the purlin body 13 with the hole completed moves to the other side of the conveyor belt 2, the purlin body 13 can be unloaded. At this time, the dust suction fan 1404 is turned on. The dust and debris generated by drilling moves to the other edge of the conveyor belt 2. The dust suction fan 1404 sucks the debris and dust into the collection box 1401 and then discharges it from the discharge pipe 1405.

[0022] The above-described embodiments are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.

Claims

1. A photovoltaic bracket purlin processing device, comprising a workbench (1), characterized in that, A conveyor belt (2) is provided on the upper side of the workbench (1). A partition (4) fixed on the workbench (1) is provided on the upper side of the conveyor belt (2). Multiple purlin bodies (13) are placed on the upper side of the conveyor belt (2). A mounting frame (5) is fixedly provided on the upper side of the workbench (1). A clamping mechanism (6) for clamping the purlin body (13) is fixedly provided at both ends of the lower side of the mounting frame (5). A lifting plate (8) is slidably provided on the inner side of the mounting frame (5). A drilling mechanism (9) for drilling holes in the purlin body (13) is fixedly provided at both ends of the lifting plate (8). A waste collection mechanism (14) for collecting debris and dust is fixedly provided on one side of the workbench (1).

2. The photovoltaic bracket purlin processing device according to claim 1, characterized in that: The drilling mechanism (9) includes two through slots (901) opened on the lifting plate (8). The upper side of each of the two through slots (901) is provided with a threaded rod (902) that rotates on the upper side of the lifting plate (8). The upper side of the lifting plate (8) is fixedly provided with two second servo motors (903) that drive the threaded rods (902) to rotate. The outer sides of the two threaded rods (902) are threaded with moving blocks (904) that slide in the through slots (901). The lower side of the two moving blocks (904) is rotatably provided with a drill bit (906). The lower side of the two moving blocks (904) is fixedly provided with a third servo motor (905) that drives the drill bit (906) to rotate.

3. The photovoltaic bracket purlin processing device according to claim 1, characterized in that: The clamping mechanism (6) includes two clamping plates (601) that are attached to the upper side of the conveyor belt (2). The mounting frame (5) is fixedly provided with a first electric telescopic rod (602) that drives the two clamping plates (601) to move on both sides. The two clamping plates (601) are fixedly provided with a first limiting rod (603) that slides through the mounting frame (5) on the side away from each other.

4. The photovoltaic bracket purlin processing device according to claim 1, characterized in that: A first servo motor (3) that drives the conveyor belt (2) is fixedly installed on one side of the workbench (1), and a second electric telescopic rod (7) that drives the lifting plate (8) to rise and fall is fixedly installed on the upper side of the mounting frame (5).

5. The photovoltaic bracket purlin processing device according to claim 4, characterized in that: A set of second limiting rods (10) are slidably passed through both ends of one side of the lifting plate (8). A baffle (11) is fixedly provided on the lower side of the multiple second limiting rods (10), and a spring (12) sleeved on the outside of the second limiting rods (10) is fixedly provided on the upper side of the baffle (11).

6. The photovoltaic bracket purlin processing device according to claim 1, characterized in that: The waste collection mechanism (14) includes a collection box (1401) fixed on one side of the workbench (1). Both ends of the upper side of the collection box (1401) are fixedly provided with grid plates (1402). A dust collector (1404) is fixedly provided on the lower side of the collection box (1401). A connecting pipe (1403) communicating with the collection box (1401) is fixedly provided at the inlet of the dust collector (1404). A discharge pipe (1405) for discharging material is fixedly provided at the outlet of the dust collector (1404).

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