A punching device for processing an electrical appliance mounting rail

CN224794709UActive Publication Date: 2026-09-25HANGZHOU T&G TECH CO LTD
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Patent Information

Application Number
CN202522339234.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-04
Publication Date
2026-09-25
Estimated Expiration
2035-11-04

AI Technical Summary

Technical Problem

[0003]目前对小批量或特定规格的导轨进行打孔时,需要人工重复性的进行定位调整,生产效率低下,且每根导轨都需要重复的进行测量定位,来确定打孔的位置,劳动强度大,重复的工作容易产生累积误差,导致打孔孔位不准,亟需设计一种电器安装导轨加工用打孔装置来解决上述问题

Benefits of technology

通过设置的调节板,能根据导轨打开位置调整调节板的位置,使移动机构往复的带动移动座和调节板进行移动,让调节板上的夹持机构能带动导轨进行固定距离的移动,便于重复的进行定位打开,减少人工重复工作测量导致打孔孔位不准的情况,通过设置的参考刻度,能结合参考刻度快速设定不同孔距,减少人工测量误差,保证每根导轨的孔位一致性,通过设置的支撑盒,能使支撑盒对导轨打孔位置进行支撑,使打孔产生的碎屑通过支撑盒进行疏导排出,减少碎屑堆积到加工台上影响加工的情况。

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Abstract

The utility model discloses a kind of punching device for electrical equipment mounting guide rail processing, including processing table, the top of processing table is provided with multiple conveying rollers, the side of processing table is equipped with fixed column, the side of fixed column is slidably fitted with lifting seat, lifting mechanism that is matched with lifting seat is arranged in fixed column, the top of lifting seat is equipped with punching motor, the output end of punching motor is provided with drill bit, the side of fixed column is equipped with support box;The top of processing table is slidably fitted with moving seat, the bottom of processing table is provided with moving mechanism matched with moving seat, the side of moving seat is equipped with fixed plate.The utility model is adjusted the position of adjusting plate by being set, can according to guide rail opening position adjustment adjusting plate's position, make moving mechanism reciprocating drive moving seat and adjusting plate move, let clamping mechanism on adjusting plate can drive guide rail to move at fixed distance, it is convenient to repeatedly position opening, reduce artificial repeated work measurement to lead to the situation of inaccurate punching hole position.
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Description

Technical Field

[0001] This utility model relates to the field of drilling device technology, specifically to a drilling device for processing electrical installation guide rails. Background Technology

[0002] With the widespread use of household appliances, such as wall-mounted televisions, air conditioner indoor units, and water heaters, it is often necessary to use mounting rails to fix them to the wall. These mounting rails need to have mounting holes pre-drilled to allow for fixing to the wall with expansion screws, and adjustment holes are provided for fine-tuning the position of the appliances.

[0003] Currently, drilling holes in small batches or specific specifications of guide rails requires repetitive manual positioning and adjustment, resulting in low production efficiency. Furthermore, each guide rail requires repeated measurement and positioning to determine the drilling position, leading to high labor intensity. Repetitive work can easily generate cumulative errors, resulting in inaccurate drilling positions. There is an urgent need to design a drilling device for processing electrical installation guide rails to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a drilling device for processing electrical installation guide rails, so as to solve the above-mentioned shortcomings in the prior art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A drilling device for machining electrical installation guide rails includes a machining table, a plurality of conveying rollers on the top of the machining table, a fixed column on one side of the machining table, a lifting seat slidably fitted on one side of the fixed column, a lifting mechanism that cooperates with the lifting seat inside the fixed column, a drilling motor on the top of the lifting seat, a drill bit at the output end of the drilling motor, and a support box on one side of the fixed column. The top of the processing table is slidably fitted with a movable seat, and the bottom of the processing table is provided with a moving mechanism that cooperates with the movable seat. A fixed plate is installed on one side of the movable seat, and an adjusting plate is slidably fitted on the other side of the movable seat. A clamping mechanism is provided at one end of both the fixed plate and the adjusting plate. A fixing bolt corresponding to the adjusting plate is provided on one side of the movable seat, and a reference scale is provided on the adjusting plate.

[0006] Furthermore, the moving mechanism includes a groove formed on the top of the processing table, a sliding plate that slides within the groove, and a cylinder installed at the bottom of the processing table. The output end of the cylinder is fixedly connected to one side of the sliding plate, and the moving seat is fixedly connected to the top of the sliding plate.

[0007] Furthermore, the lifting mechanism includes a channel formed on one side of the fixed column, a lead screw rotatably engaged in the channel, a lifting motor mounted on the top of the fixed column, and a slider mounted on one side of the lifting seat. The output end of the lifting motor is fixedly connected to one end of the lead screw, and the slider slidably engages in the channel and is threadedly engaged with the lead screw.

[0008] Furthermore, a through groove communicating with the support box is provided on one side of the fixing column, and a support frame is installed on the other side of the fixing column. A collection box is provided on the support frame, and the collection box corresponds to the through groove. The support box is inclined inside.

[0009] Furthermore, the bottom of the lifting seat is provided with a groove corresponding to the drill bit, and two baffles corresponding to the groove are slidably fitted inside the lifting seat. Each of the two baffles is provided with a limit block on its top, and the two baffles are respectively located on both sides of the drill bit.

[0010] Furthermore, both the fixed plate and the adjusting plate are L-shaped. The clamping mechanism includes two clamping rods rotatably fitted in one end of the adjusting plate, two limiting rods respectively installed at one end of the two clamping rods, an electric push rod installed on one side of the adjusting plate, a moving rod installed at the output end of the electric push rod, and two limiting grooves respectively opened at both ends of the moving rod. The middle parts of the two clamping rods are rotatably connected, and the two limiting rods are slidably fitted in the two limiting grooves. The other end of each of the two clamping rods is provided with a pressing head.

[0011] In the above technical solution, the drilling device for processing electrical installation guide rails provided by this utility model has the following advantages: The adjustable plate allows for reciprocating movement of the moving base and the adjustable plate, based on the open position of the guide rail. This movement enables the clamping mechanism on the adjustable plate to move the guide rail a fixed distance, facilitating repeated positioning and reducing inaccurate hole positions caused by manual measurement. The reference scale allows for quick setting of different hole spacings, minimizing manual measurement errors and ensuring consistent hole positions on each guide rail. The support box supports the drilling position on the guide rail and guides away drilling debris, reducing debris accumulation on the processing table and minimizing its impact on machining. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0013] Figure 1 This is a schematic diagram of the drilling device structure provided in an embodiment of the drilling device for processing electrical installation guide rails according to this utility model.

[0014] Figure 2 This is a schematic diagram of the moving mechanism provided in an embodiment of the drilling device for processing electrical installation guide rails according to this utility model.

[0015] Figure 3 This is a schematic diagram of the lifting mechanism provided in an embodiment of the drilling device for processing electrical installation guide rails according to this utility model.

[0016] Figure 4 This is a schematic diagram of the clamping mechanism provided in an embodiment of the drilling device for processing electrical installation guide rails according to this utility model.

[0017] 1. Processing table; 2. Conveyor roller; 3. Fixed column; 4. Lifting seat; 5. Lifting mechanism; 6. Drilling motor; 7. Drill bit; 8. Support box; 9. Moving seat; 10. Moving mechanism; 11. Fixed plate; 12. Adjusting plate; 13. Clamping mechanism; 14. Fixing bolt; 15. Reference scale; 16. Slide groove; 17. Slide plate; 18. Cylinder; 19. Channel; 20. Lead screw; 21. Lifting motor; 22. Slider; 23. Through groove; 24. Support frame; 25. Collection box; 26. Groove; 27. Baffle; 28. Limiting block; 29. ​​Clamping rod; 30. Limiting rod; 31. Electric push rod; 32. Moving rod; 33. Limiting groove; 34. Extrusion head. Detailed Implementation

[0018] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0019] like Figure 1-4 As shown in the figure, this utility model provides a drilling device for processing electrical installation guide rails.

[0020] The equipment includes a processing table 1, with multiple conveying rollers 2 on the top of the processing table 1, a fixed column 3 installed on one side of the processing table 1, a lifting seat 4 slidably fitted on one side of the fixed column 3, a lifting mechanism 5 that cooperates with the lifting seat 4 installed inside the fixed column 3, a drilling motor 6 installed on the top of the lifting seat 4, a drill bit 7 installed at the output end of the drilling motor 6, and a support box 8 installed on one side of the fixed column 3. The top of the processing table 1 is slidably fitted with a movable seat 9, and the bottom of the processing table 1 is provided with a moving mechanism 10 that cooperates with the movable seat 9. A fixed plate 11 is installed on one side of the movable seat 9, and an adjusting plate 12 is slidably fitted on the other side of the movable seat 9. A clamping mechanism 13 is provided at one end of both the fixed plate 11 and the adjusting plate 12. A fixing bolt 14 corresponding to the adjusting plate 12 is provided on one side of the movable seat 9. A reference scale 15 is provided on the adjusting plate 12.

[0021] Reference Figure 2 The moving mechanism 10 in this embodiment includes a slide groove 16 on the top of the processing table 1, a slide plate 17 slidably fitted in the slide groove 16, and a cylinder 18 installed at the bottom of the processing table 1. The output end of the cylinder 18 is fixedly connected to one side of the slide plate 17, and the moving seat 9 is fixedly connected to the top of the slide plate 17. The cylinder 18 drives the slide plate 17 to move, which in turn drives the moving seat 9 to move. The moving seat 9 then drives the fixed plate 11 and the adjusting plate 12 to move. When the clamping mechanism 13 clamps the guide rail, it causes the guide rail to move a directional distance.

[0022] Reference Figure 3 The lifting mechanism 5 in this embodiment includes a channel 19 formed on one side of the fixed column 3, a lead screw 20 rotatably fitted within the channel 19, a lifting motor 21 mounted on the top of the fixed column 3, and a slider 22 mounted on one side of the lifting seat 4. The output end of the lifting motor 21 is fixedly connected to one end of the lead screw 20, and the slider 22 is slidably fitted within the channel 19 and threadedly fitted with the lead screw 20. Through the lead screw 20, the lifting motor 21 drives the lead screw 20 to rotate, causing the lead screw 20 to move the slider 22 up or down along the inside of the channel 19, thus moving the lifting seat 4. The lifting seat 4 then drives the drilling motor 6 and the drill bit 7 to drill holes.

[0023] Reference Figure 3 In this embodiment, a through groove 23 communicating with the support box 8 is provided on one side of the fixing column 3, and a support frame 24 is installed on the other side of the fixing column 3. A collection box 25 is provided on the support frame 24, and the collection box 25 corresponds to the through groove 23. The support box 8 is inclined inside. Through the collection box 25, debris can slide down the inclined support box 8 into the through groove 23, and then enter the collection box 25 for collection, allowing staff to clean the collection box 25 regularly.

[0024] Reference Figure 3In this embodiment, the bottom of the lifting seat 4 is provided with a groove 26 corresponding to the drill bit 7. Two baffles 27 corresponding to the groove 26 are slidably fitted inside the lifting seat 4. Each of the two baffles 27 has a limit block 28 on its top. The two baffles 27 are located on both sides of the drill bit 7. The baffles 27 can block the two sides of the drill bit 7 and prevent flying debris. When the lifting seat 4 moves downward, the baffles 27 will contact the guide rail and move upward. When the lifting seat 4 moves upward, the baffles 27 will automatically return to their original position due to gravity.

[0025] Reference Figure 4 In this embodiment, both the fixed plate 11 and the adjusting plate 12 are L-shaped. The clamping mechanism 13 includes two clamping rods 29 rotatably fitted in one end of the adjusting plate 12, two limiting rods 30 respectively installed at one end of the two clamping rods 29, an electric push rod 31 installed on one side of the adjusting plate 12, a moving rod 32 installed at the output end of the electric push rod 31, and two limiting grooves 33 respectively opened at both ends of the moving rod 32. The middle parts of the two clamping rods 29 are rotatably connected, and the two limiting rods 30 are slidably fitted in the two limiting grooves 33 respectively. The other end of each of the two clamping rods 29 is provided with a pressing head 34. The clamping rod 29 enables the electric push rod 31 to push the moving rod 32 downward, so that the moving rod 32 drives the two limiting rods 30 through the two limiting grooves 33 respectively, allowing the limiting rods 30 to slide within the limiting grooves 33. At this time, the two clamping rods 29 will rotate alternately, so that the two ends of the two clamping rods 29 clamp the guide rail. When clamping the guide rail, the extrusion head 34 will contact the side of the guide rail for protection.

[0026] Working principle: In use, firstly, the hole positions and hole spacing of the guide rail are measured and the measurement results are recorded. Then, the position of the adjusting plate 12 is adjusted according to the measurement results, and the reference scale 15 is aligned with the measurement results for adjustment. Then, the adjusting plate 12 is fixed using the fixing bolt 14. The guide rail can be conveyed laterally by multiple conveying rollers 2. After the equipment is started, the clamping mechanism 13 will first squeeze and clamp the two sides of the guide rail for fixation. Then, the moving mechanism 10 will drive the moving seat 9 to move, so that the moving seat 9 drives the fixing plate 11 and the adjusting plate 12 to move, allowing the adjusting plate 12 to move. 2. The guide rail is moved by the clamping mechanism 13. The distance moved by the adjusting plate 12 is the same as the distance of the guide rail hole. Then the lifting mechanism 5 will drive the lifting seat 4 to move downward. At the same time, the drilling motor 6 drives the drill bit 7 to rotate, so that the drill bit 7 drills the guide rail. During drilling, the support box 8 supports the guide rail and collects debris. After opening, the clamping mechanism 13 releases the guide rail. Then the moving mechanism 10 drives the moving seat 9 and the adjusting plate 12 to reset, so that the clamping mechanism 13 clamps the guide rail again to perform drilling processing for the next hole.

[0027] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A drilling device for machining electrical appliance mounting rails, comprising a machining table (1), characterized in that, The processing table (1) is provided with multiple conveying rollers (2) on its top. A fixed column (3) is installed on one side of the processing table (1). A lifting seat (4) is slidably fitted on one side of the fixed column (3). A lifting mechanism (5) that cooperates with the lifting seat (4) is provided inside the fixed column (3). A drilling motor (6) is installed on the top of the lifting seat (4). A drill bit (7) is provided at the output end of the drilling motor (6). A support box (8) is installed on one side of the fixed column (3). The top of the processing table (1) is slidably fitted with a movable seat (9), and the bottom of the processing table (1) is provided with a moving mechanism (10) that cooperates with the movable seat (9). A fixed plate (11) is installed on one side of the movable seat (9), and an adjusting plate (12) is slidably fitted on the other side of the movable seat (9). A clamping mechanism (13) is provided at one end of both the fixed plate (11) and the adjusting plate (12). A fixing bolt (14) corresponding to the adjusting plate (12) is provided on one side of the movable seat (9), and a reference scale (15) is provided on the adjusting plate (12).

2. The drilling device for processing electrical installation guide rails according to claim 1, characterized in that, The moving mechanism (10) includes a slide groove (16) opened on the top of the processing table (1), a slide plate (17) slidably fitted in the slide groove (16), and a cylinder (18) installed at the bottom of the processing table (1). The output end of the cylinder (18) is fixedly connected to one side of the slide plate (17), and the moving seat (9) is fixedly connected to the top of the slide plate (17).

3. The drilling device for processing electrical installation guide rails according to claim 1, characterized in that, The lifting mechanism (5) includes a channel (19) opened on one side of the fixed column (3), a lead screw (20) rotatably engaged in the channel (19), a lifting motor (21) installed on the top of the fixed column (3), and a slider (22) installed on one side of the lifting seat (4). The output end of the lifting motor (21) is fixedly connected to one end of the lead screw (20), and the slider (22) is slidably engaged in the channel (19) and threadedly engaged with the lead screw (20).

4. The drilling device for processing electrical installation guide rails according to claim 1, characterized in that, One side of the fixed column (3) is provided with a through groove (23) that communicates with the support box (8). The other side of the fixed column (3) is provided with a support frame (24). A collection box (25) is provided on the support frame (24). The collection box (25) corresponds to the through groove (23). The support box (8) is inclined inside.

5. The drilling device for processing electrical installation guide rails according to claim 1, characterized in that, The bottom of the lifting seat (4) is provided with a groove (26) corresponding to the drill bit (7). Two baffles (27) corresponding to the groove (26) are slidably fitted inside the lifting seat (4). Limit blocks (28) are provided on the top of the two baffles (27). The two baffles (27) are located on both sides of the drill bit (7).

6. The drilling device for processing electrical installation guide rails according to claim 1, characterized in that, Both the fixed plate (11) and the adjusting plate (12) are L-shaped. The clamping mechanism (13) includes two clamping rods (29) rotatably fitted in one end of the adjusting plate (12), two limiting rods (30) respectively installed at one end of the two clamping rods (29), an electric push rod (31) installed on one side of the adjusting plate (12), a moving rod (32) installed at the output end of the electric push rod (31), and two limiting grooves (33) respectively opened at both ends of the moving rod (32). The middle parts of the two clamping rods (29) are rotatably connected, and the two limiting rods (30) are slidably fitted in the two limiting grooves (33). The other end of the two clamping rods (29) is provided with a squeezing head (34).